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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

11

 

 

FAN

 

1.

 

A

 

call

 

on

 

“G”

 

for

 

fan

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

cause

 

the

 

fan

 

to

 

operate

 

continuously

 

on

 

low

 

fan

 

speed

 

through

 

K5

 

on

 

multi

 

speed

 

units.

 

2.

 

A

 

call

 

on

 

“W”

 

for

 

heat

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

also

 

cause

 

the

 

fan

 

to

 

operate

 

on

 

low

 

speed.

 

If

 

the

 

heating

 

call

 

is

 

still

 

present

 

after

 

a

 

10

 

minute

 

period,

 

the

 

multi

 

speed

 

units

 

will

 

switch

 

the

 

fan

 

to

 

high

 

speed

 

through

 

Relay

 

K6.

 

3.

 

A

 

call

 

on

 

“Y”

 

for

 

cooling

 

on

 

the

 

thermostat

 

terminal

 

strip

 

will

 

cause

 

the

 

fan

 

on

 

multi

speed

 

units

 

to

 

immediately

 

step

 

up

 

to

 

high

 

speed

 

through

 

Relay

 

K6.

 

4.

 

Fan

 

operation

 

will

 

terminate

 

whenever

 

all

 

calls

 

are

 

dropped.

 

5.

 

When

 

the

 

fan

 

is

 

operating

 

at

 

high

 

speed,

 

both

 

relays

 

are

 

energized

 

along

 

with

 

their

 

associated

 

LED

 

indicators.

 

 

 

 

HEATING

 

OPERATION

 

 

1.

 

A

 

call

 

on

 

“W”

 

for

 

heat

 

will

 

activate

 

the

 

fan

 

at

 

low

 

speed.

 

It

 

will

 

also

 

simultaneously

 

energize

 

the

 

heat

 

relay

 

K2

 

and

 

its

 

associated

 

LED.

 

The

 

relay

 

K2

 

will

 

provide

 

24V

 

AC

 

fused

 

power

 

directly

 

to

 

the

 

heat

 

valve.

  

COOL

 

START

 

UP

 

 

1.

 

A

 

call

 

on

 

“Y”

 

for

 

cooling

 

initiates

 

a

 

series

 

of

 

checks

 

prior

 

to

 

the

 

start

 

up

 

of

 

the

 

compressor.

 

These

 

checks

 

include:

 

a.

 

Power

 

ON

 

timer

 

 

Compressor

 

operation

 

is

 

delayed

 

for

 

approximately

 

5

 

minutes

 

after

 

restoration

 

of

 

power.

 

This

 

prevents

 

all

 

units

 

from

 

coming

 

on

 

line

 

at

 

the

 

same

 

time

 

when

 

power

 

is

 

restored.

  

It

 

also

 

prevents

 

compressor

 

jolting

 

with

 

intermittent

 

power.

 

b.

 

Anti

Recycle

 

timer

 

 

There

 

is

 

a

 

5

minute

 

anti

recycle

 

delay

 

timer

 

that

 

allows

 

the

 

refrigeration

 

cycle

 

to

 

achieve

 

pressure

 

equalization

 

so

 

that

 

the

 

compressor

 

is

 

unloaded

 

upon

 

start

 

up.

 

c.

 

High

 

Pressure

 

Switch

 

 

The

 

high

 

refrigerant

 

pressure

 

switch

 

must

 

be

 

closed

 

prior

 

to

 

start.

 

LED

 

11

 

will

 

be

 

ON.

  

d.

 

Low

 

Pressure

 

Switch

 

 

The

 

low

 

pressure

 

switch

 

operates

 

primarily

 

as

 

a

 

loss

 

of

 

charge

 

protector.

 

It

 

must

 

be

 

closed

 

for

 

compressor

 

start

 

up

 

and

 

its

 

LED

 

12

 

will

 

be

 

ON.

 

The

 

pressure

 

switch

 

has

 

a

 

5

 

minute

 

time

 

ignore

 

subsequent

 

to

 

start

up.

 

In

 

some

 

situations,

 

particularly

 

when

 

the

 

unit

 

is

 

cold,

 

the

 

pressure

 

switch

 

will

 

open

 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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