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Hybrid

 

Horizontal

 

Spackeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

COMMISSION

 

&

 

START

 

UP

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

18

 

 

Clean

 

Unit

 

Filters:

 

Confirm

 

that

 

the

 

unit

 

filters

 

that

 

are

 

being

 

used

 

are

 

clean.

 

This

 

contributes

 

to

 

the

 

proper

 

operation

 

of

 

the

 

unit

 

by

 

ensuring

 

that

 

there

 

is

 

adequate

 

air

 

flow

 

across

 

the

 

coil.

 

 

SAFETY

 

NOTE:

 

 

In

 

the

 

following

 

part

 

of

 

the

 

procedure

 

it

 

will

 

be

 

necessary

 

to

 

access

 

the

 

areas

 

around

 

the

 

electrical

 

wiring

 

and

 

the

 

circuit

 

board.

 

Do

 

not

 

adjust

 

or

 

remove

 

any

 

board

 

connections

 

or

 

wiring

 

connections

 

to

 

other

 

components

 

without

 

first

 

powering

 

down

 

the

 

unit.

 

On

 

older

 

SKH

 

008

 

to

 

018,

 

the

 

disconnect

 

will

 

be

 

a

 

power

 

plug

 

at

 

a

 

receptacle.

 

On

 

model

 

sizes

 

20

 

and

 

post

 

Oct

 

7/2005

 

SKH

 

008

 

to

 

018

 

up

 

there

 

will

 

be

 

a

 

switch

 

disconnect.

 

Disconnects

 

are

 

usually

 

within

 

reach

 

of

 

the

 

unit.

 

Exercise

 

caution

 

at

 

all

 

times.

 

 

Verify

 

Fan

 

Rotation

 

&

 

Compressor

 

Operation

 

(3

Phase):

 

With

 

the

 

power

 

OFF,

 

remove

 

the

 

front

 

panel

 

and

 

the

 

electrical

 

panel

 

cover.

 

Remove

 

any

 

thermostat

 

block

 

and

 

turn

 

power

 

ON

 

to

 

the

 

unit

 

with

 

the

 

electrical

 

disconnect.

  

Ensure

 

that

 

the

 

correct

 

standby

 

protocol

 

is

 

in

 

place

 ‐ 

the

 

following

 

board

 

lights

 

will

 

come

 

on

 

in

 

standby:

 

Power,

 

HP,

 

LP,

 

and

 

Alarm.

 

 

Inspect

 

the

 

fan

 

section

 

to

 

ensure

 

that

 

it

 

is

 

clear

 

of

 

any

 

debris

 

and

 

that

 

the

 

fan

 

rotates

 

freely.

 

CGC’s

 

Horizontal

 

Spacekeeper

 

units

 

come

 

equipped

 

with

 

a

 

3

phase

 

fan

 

and

 

compressor

 

that

 

are

 

matched

 

to

 

each

 

other

 

as

 

well

 

as

 

the

 

other

 

internal

 

components.

 

Although

 

internal

 

connections

 

to

 

the

 

fan

 

and

 

compressor

 

are

 

made

 

at

 

the

 

factory,

 

variances

 

in

 

power

 

supply

 

in

 

the

 

field

 

will

 

require

 

that

 

both

 

components

 

be

 

tested

 

for

 

correct

 

operation.

 

The

 

procedure

 

is

 

outlined

 

below:

 

 

 

Using

 

a

 

screwdriver

 

with

 

an

 

insulated

 

handle,

 

push

 

and

 

hold

 

in

 

the

 

manual

 

plastic

 

button

 

of

 

the

 

fan

 

contactor

 

for

 

a

 

few

 

seconds,

 

making

 

sure

 

not

 

to

 

touch

 

any

 

of

 

the

 

metal

 

parts.

 

This

 

will

 

cause

 

the

 

fan

 

to

 

rotate.

 

 

The

 

correct

 

rotation

 

will

 

have

 

the

 

fan

 

vanes

 

rotating

 

towards

 

the

 

housing

 

exit.

 

 

If

 

the

 

rotation

 

is

 

incorrect,

 

power

 

OFF

 

the

 

unit

 

and

 

switch

 

two

 

of

 

the

 

three

 

wires

 

at

 

the

 

bottom

 

of

 

the

 

contactor

 

that

 

feed

 

the

 

fan.

 

Power

 

ON

 

the

 

unit

 

and

 

again

 

using

 

the

 

screwdriver,

 

press

 

the

 

contactor

 

for

 

a

 

few

 

seconds

 

to

 

activate

 

the

 

fan.

 

The

 

rotation

 

should

 

now

 

be

 

reversed.

 

 
 
 
 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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