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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

INFORMATION

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

1

 

 

Handling

 

Care

 

must

 

be

 

taken

 

in

 

handling

 

the

 

horizontal

 

unit

 

and

 

other

 

accessories

 

to

 

ensure

 

that

 

this

 

equipment

 

does

 

not

 

sustain

 

any

 

damage.

  

 

The

 

protective

 

shipping

 

packaging

 

should

 

remain

 

on

 

the

 

unit

 

until

 

it

 

is

 

ready

 

for

 

installation.

 

During

 

construction,

 

the

 

unit

 

must

 

not

 

be

 

run

 

and

 

shall

 

be

 

sheltered

 

from

 

contaminants

 

and

 

debris

 

such

 

as

 

drywall

 

dust,

 

wood

 

chips,

 

and

 

paint

 

that

 

could

 

damage

 

the

 

fan

 

or

 

block

 

the

 

cooling/heating

 

coil

 

which

 

may

 

result

 

in

 

diminished

 

performance.

  

 

Storage

 

 

The

 

unit

 

must

 

be

 

stored

 

in

 

an

 

upright

 

position

 

at

 

all

 

times.

 

 

Failure

 

to

 

maintain

 

the

 

unit

 

in

 

an

 

upright

 

position

 

may

 

result

 

in

 

permanent

 

damage

 

to

 

the

 

unit.

 

Dropping

 

the

 

chassis

 

or

 

exposing

 

it

 

to

 

extreme

 

shock

 

or

 

vibration

 

may

 

also

 

result

 

in

 

permanent

 

damage

 

to

 

the

 

interior

 

components

 

and

 

piping.

 

 

The

 

unit

 

should

 

be

 

stored

 

in

 

a

 

non

corrosive

 

environment

 

sheltered

 

from

 

conditions

 

of

 

extreme

 

temperature

 

or

 

humidity.

 

Subjecting

 

the

 

unit

 

to

 

conditions

 

of

 

this

 

nature

 

may

 

result

 

in

 

significantly

 

reduced

 

performance,

 

reliability,

 

and

 

operational

 

life.

 

 

The

 

unit

 

is

 

intended

 

for

 

interior

 

use

 

only

 

and

 

should

 

be

 

stored

 

indoors

 

at

 

all

 

times

 

to

 

protect

 

it

 

from

 

the

 

elements

 

and

 

to

 

help

 

eliminate

 

the

 

potential

 

growth

 

of

 

indoor

 

air

 

quality

 

(IAQ)

 

contaminants.

  

If

 

indoor

 

storage

 

is

 

not

 

possible,

 

the

 

equipment

 

may

 

be

 

stored

 

outdoors

 

during

 

the

 

summer

 

months

 

only,

 

if

 

the

 

following

 

provisions

 

are

 

met:

 

1.

 

The

 

equipment

 

must

 

be

 

placed

 

on

 

a

 

dry

 

surface,

 

or

 

raised

 

off

 

the

 

ground

 

in

 

a

 

manner

 

which

 

allows

 

for

 

air

circulation

 

beneath

 

the

 

unit.

 

2.

 

A

 

waterproof

 

tarp

 

must

 

be

 

used

 

to

 

cover

 

the

 

equipment

 

in

 

order

 

to

 

provide

 

protection

 

from

 

the

 

elements.

   

3.

 

Continuous

 

ventilation

 

to

 

the

 

units

 

must

 

be

 

provided

 

to

 

help

 

prevent

 

moisture

 

accumulation

 

on

 

the

 

interior

 

and

 

exterior

 

surfaces.

 

Moisture

 

buildup

 

on,

 

or

 

within

 

the

 

unit’s

 

insulation

 

may

 

result

 

in

 

microbial

 

growth

 

that

 

can

 

lead

 

to

 

odors

 

and

 

serious

 

health

related

 

IAQ

 

problems.

 

4.

 

The

 

units

 

must

 

be

 

stored

 

in

 

their

 

original

 

packaging.

  

 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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