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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

15

 

 

than

 

normal

 

temperature

 

swings.

 

The

 

cool

 

anticipator,

 

if

 

oversized,

 

can

 

bleed

 

enough

 

current

 

to

 

indicate

 

a

 

cooling

 

call

 

even

 

after

 

it

 

has

 

been

 

terminated.

 

3.

 

Battery

 

powered

 

thermostats

 

 

These

 

thermostats

 

were

 

developed

 

as

 

replacements

 

for

 

old

 

mercury

 

bulb

 

thermostats

 

that

 

had

 

4

 

wire

 

connections

 

while

 

24V

 

electronic

 

thermostats

 

required

 

5

 

wires.

 

These

 

will

 

work

 

with

 

a

 

CGC

 

board,

 

although

 

CGC

 

does

 

not

 

recommend

 

them.

 

They

 

require

 

periodic

 

battery

 

replacement,

 

which

 

is

 

something

 

that

 

should

 

be

 

avoided

 

if

 

possible.

 

4.

 

Power

 

stealing

 

thermostats

 

 

This

 

type

 

of

 

thermostat

 

is

 

electronic

 

and

 

was

 

also

 

developed

 

as

 

a

 

replacement

 

for

 

old

 

mercury

 

bulb

 

thermostats.

 

These

 

too

 

are

 

problematic

 

in

 

that

 

they

 

bleed

 

a

 

small

 

amount

 

of

 

current

 

down

 

the

 

signal

 

wires

 

and

 

this

 

may

 

be

 

interpreted

 

as

 

a

 

signal

 

for

 

heat

 

or

 

cool.

  

5.

 

Triac

 

switched

 

controllers

 

 

This

 

is

 

a

 

commonly

 

used

 

switching

 

device

 

and

 

all

 

controllers

 

tested

 

to

 

date

 

have

 

functioned

 

flawlessly.

 

CGC

 

recommends

 

that

 

prior

 

to

 

installation

 

of

 

a

 

third

 

party

 

supplied

 

controller,

 

it

 

be

 

checked

 

for

 

compatibility.

  

CGC

 

can

 

confirm

 

this.

 

6.

 

Relay

 

switched

 

controllers

 

 

This

 

type

 

of

 

controller

 

works

 

well

 

with

 

CGC

 

devices.

  

 

SHUTDOWN

 

OUTPUT

 

 

The

 

CGC

 

board

 

has

 

an

 

optional

 

input

 

terminal

 

strip

 

that

 

allows

 

for

 

two

 

types

 

of

 

remote

 

shutdown.

 

These

 

are

 

a)

 

compressor

 

shutdown

 

and

 

b)

 

unit

 

shutdown.

 

The

 

advantage

 

of

 

these

 

inputs

 

is

 

that

 

many

 

units

 

can

 

be

 

connected

 

in

 

parallel

 

and

 

when

 

powered

 

by

 

an

 

independent

 

24V

 

AC

 

signal

 

one

 

or

 

both

 

of

 

these

 

actions

 

can

 

be

 

implemented.

 

Common

 

uses

 

are:

 

a.

 

Duty

 

cycling

 

for

 

demand

 

control

 

b.

 

Global

 

night

 

setback

 

c.

 

Heating

 

only

 

mode

 

during

 

emergency

 

power

 

periods

 

 

The

 

CGC

 

controller

 

is

 

also

 

set

 

up

 

so

 

these

 

shutdown

 

functions

 

can

 

be

 

initiated

 

individually

 

with

 

on

 

board

 

24V

 

power.

 

This

 

capability

 

allows

 

unit

 

or

 

compressor

 

shutdown

 

based

 

on

 

a

 

door

 

switch,

 

a

 

light

 

switch,

 

or

 

occupancy

 

switch.

 

A

 

separate

 

24V

 

power

 

supply

 

is

 

required

 

if

 

two

 

or

 

more

 

units

 

are

 

being

 

shutdown.

  

 

FAULT

 

ALARM

 

OUTPUT

 

 

The

 

CGC

 

board

 

is

 

provided

 

with

 

a

 

fault

 

alarm

 

indication

 

and

 

output.

 

The

 

fault

 

alarm

 

relay

 

provides

 

normally

 

open

 

and

 

normally

 

closed

 

contacts

 

for

 

use

 

in

 

transmitting

 

fault

 

conditions.

 

NOTE:

 

The

 

fault

 

alarm

 

is

 

energized

 

for

 

NORMAL,

 

and

 

de

energized

 

for

 

fault.

 

As

 

such,

 

if

 

the

 

unit

 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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