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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

OPERATION

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

14

 

 

alarm

 

will

 

be

 

triggered.

 

This

 

fault

 

signal

 

will

 

automatically

 

reset

 

once

 

the

 

condensate

 

level

 

goes

 

below

 

the

 

sensor.

 

 

Note

:

 

The

 

last

 

flash

 

code

 

will

 

be

 

maintained

 

in

 

memory

 

for

 

1

 

week

 

or

 

until

 

the

 

unit

 

controls

 

are

 

powered

 

down.

 

The

 

flash

 

code

 

will

 

continue

 

until

 

the

 

problem

 

has

 

cleared

 

and

 

the

 

compressor

 

has

 

been

 

put

 

into

 

operation.

 

If

 

a

 

cooling

 

call

 

is

 

in

 

place,

 

it

 

must

 

be

 

disengaged

 

before

 

the

 

cause

 

of

 

the

 

last

 

alarm

 

shutdown

 

can

 

be

 

identified.

 

 

OPERATION

 

ALGORITHM

 

 

There

 

are

 

several

 

control

 

algorithms

 

to

 

prevent

 

cycling

 

and

 

problematic

 

operation.

 

These

 

are:

 

1.

 

Double

 

Call

 

 

If

 

thermostat

 

connections

 

or

 

set

 

up

 

is

 

incorrect

 

resulting

 

in

 

a

 

simultaneous

 

call

 

for

 

both

 

heating

 

and

 

cooling,

 

the

 

unit

 

will

 

not

 

operate.

 

This

 

condition

 

can

 

be

 

observed

 

on

 

the

 

thermostat

 

connection

 

LEDs.

  

(Note:

 

A

 

heat

 

pump

 

thermostat

 

will

 

present

 

this

 

scenario)

   

2.

 

Reverse

 

Cycle

 

Call

 

 

Poorly

 

located

 

automatic

 

changeover

 

thermostats

 

(ie.

 

thermostats

 

mounted

 

on

 

a

 

wall

 

opposite

 

a

 

discharge

 

grill,

 

or

 

a

 

thermostat

 

in

 

a

 

doorway

 

to

 

outside)

 

can

 

trigger

 

heating

 

and

 

cooling

 

mode

 

changes

 

many

 

times

 

an

 

hour.

 

The

 

CGC

 

controller

 

has

 

a

 

10

minute

 

anti

mode

 

change

 

timer

 

for

 

both

 

heating

 

and

 

cooling

 

mode

 

changes.

  

The

 

controller

 

will

 

not

 

accept

 

a

 

change

 

in

 

mode

 

until

 

10

 

minutes

 

have

 

elapsed

 

since

 

termination

 

of

 

the

 

opposite

 

call.

 

 

THERMOSTAT

 

CONNECTIONS

 

 

The

 

CGC

 

control

 

board

 

has

 

been

 

designed

 

to

 

operate

 

with

 

most

 

standard

 

24V

 

AC

 

thermostats.

 

These

 

are

 

powered

 

from

 

the

 

CGC

 

board

 

with

 

24V

 

AC

 

and

 

simply

 

switch

 

power

 

ON

 

to

 

each

 

of

 

the

 

Heat

 

(W),

 

Cool

 

(Y),

 

Fan

 

(G)

 

or

 

Aux

 

(A).

 

While

 

most

 

present

 

day

 

thermostats

 

operate

 

in

 

this

 

manner

 

there

 

are

 

others

 

that

 

may

 

or

 

may

 

not

 

work

 

properly.

 

The

 

following

 

should

 

be

 

checked

 

out

 

for

 

satisfactory

 

performance

 

prior

 

to

 

installation:

 

1.

 

Heat

 

Pump

 

Thermostat

 

 

Some

 

heat

 

pump

 

units

 

do

 

not

 

have

 

heat

 

relays

 

(therefore

 

are

 

not

 

compatible

 

with

 

standard

 

thermostats)

 

and

 

require

 

“Heat

 

Pump

 

Thermostats”.

 

These

 

thermostats

 

call

 

for

 

both

 

heating

 

and

 

cooling

 

on

 

one

 

of

 

the

 

signal

 

wires.

  

These

 

thermostats

 

are

 

completely

 

incompatible

 

with

 

CGC’s

 

controller.

 

2.

 

Mercury

 

bulb

 

thermostat

 ‐ 

This

 

type

 

is

 

problematic

 

but

 

can

 

be

 

used.

 

Unfortunately,

 

the

 

anticipators

 

are

 

a

 

problem.

 

Heat

 

anticipators

 

must

 

be

 

in

 

series

 

with

 

a

 

high

 

current

 

relay

 

or

 

valve

 

to

 

function,

 

so

 

do

 

not

 

perform

 

on

 

an

 

electronic

 

circuit.

 

This

 

will

 

result

 

in

 

larger

 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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