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Hybrid

 

Horizontal

 

Spacekeeper

 

 

Installation

 

Operation

 

Maintenance

 

Manual

 

 

 

MAINTENANCE

 

 

STANDARD

 

WIRING

 

DIAGRAM

 

 

R090303

   

Installation

 

Operation

 

Maintenance

 

Manual

 

is

 

subject

 

to

 

change

 

without

 

notice

 

Page

 

20

 

 

WARNING:

 

To

 

prevent

 

injury

 

or

 

death

 

due

 

to

 

electrical

 

shock

 

or

 

contact

 

with

 

moving

 

parts,

 

disable

 

the

 

unit

 

using

 

the

 

disconnect

 

before

 

servicing.

 

 

Inspect

 

Filters:

 

Establish

 

a

 

regular

 

maintenance

 

schedule.

 

Clean

 

filters

 

frequently

 

and

 

replace

 

as

 

required.

 

A

 

vacuum

 

can

 

be

 

used

 

to

 

clean

 

filters,

 

as

 

well

 

as

 

the

 

surface

 

of

 

coil

 

components.

 

 

To

 

remove

 

the

 

filter

 

from

 

the

 

unit

 

lift

 

the

 

filter

 

up

 

and

 

pull

 

it

 

out

 

of

 

the

 

unit

 

at

 

the

 

bottom.

  

Replace

 

the

 

old

 

filter

 

by

 

sliding

 

the

 

top

 

edge

 

of

 

a

 

new

 

filter

 

up

 

into

 

the

 

rack,

 

then

 

pushing

 

in

 

the

 

bottom

 

of

 

the

 

filter

 

until

 

it

 

drops

 

into

 

place.

 

 

Check

 

Fan

 

motors

 

annually:

 

All

 

CGC

 

Hybrid

 

Heat

 

Pumps

 

are

 

permanently

 

lubricated

 

when

 

shipped

 

from

 

the

 

factory.

 

Do

 

not

 

oil

 

fan

 

motors.

 

 

Visual

 

Inspection:

 

Visually

 

inspect

 

units

 

and

 

give

 

special

 

attention

 

to

 

hose

 

assemblies.

  

Note

 

any

 

signs

 

of

 

deterioration

 

or

 

cracking

 

and

 

repair

 

leaks

 

immediately.

 

 

Amperage

 

Check

 

on

 

compressor

 

and

 

fan

 

motor:

 

Current

 

draw

 

on

 

this

 

equipment

 

should

 

not

 

exceed

 

normal

 

full

 

load

 

or

 

rated

 

load

 

amps

 

by

 

more

 

than

 

10

 

percent

 

of

 

the

 

values

 

noted

 

on

 

the

 

unit

 

nameplate.

 

 

Safety

 

Control

 

Reset:

 

All

 

CGC

 

hybrid

 

heat

 

pumps

 

include

 

high

 

and

 

low

 

pressure

 

switches

 

to

 

prevent

 

the

 

machine

 

from

 

operating

 

under

 

abnormal

 

conditions

 

of

 

temperature

 

or

 

water

 

flow.

 

If

 

multiple

 

pressure

 

alarms

 

occur

 

in

 

24

 

hours,

 

the

 

compressor

 

operation

 

will

 

be

 

permanently

 

locked

 

out

 

until

 

the

 

unit

 

is

 

reset,

 

or

 

power

 

is

 

disconnected

 

for

 

20

 

seconds.

  

 

NOTE:

  

If

 

the

 

heat

 

pump

 

must

 

be

 

reset

 

more

 

than

 

twice,

 

check

 

the

 

unit

 

for

 

a

 

dirty

 

air

 

filter,

 

abnormal

 

entering

 

water

 

temperature,

 

inadequate

 

water

 

flow

 

(delta

 

T

 

method),

 

or

 

internal

 

malfunctions

 

that

 

may

 

be

 

causing

 

high

 

or

 

low

 

pressure

 

conditions.

 

If

 

the

 

unit

 

continues

 

to

 

alarm,

 

contact

 

a

 

trained

 

service

 

technician

 

and

 

ensure

 

the

 

problems

 

are

 

resolved

 

before

 

continuing

 

use

 

of

 

the

 

unit.

 

 
 
 

Summary of Contents for SpaceKeeper SKH008

Page 1: ...July 7th 2010 Installation Operation Maintenance Hybrid Horizontal Heat Pump Spacekeeper Models SKH008 SKH060...

Page 2: ...onnection 7 Wiring 8 3 OPERATION 9 Board Description 10 Fan 11 Heat Operation 11 Cool Start Up 11 Cool Operation 12 Operational Algorithm 14 Thermostat Connection 14 Shutdown Output 15 Fault Alarm Out...

Page 3: ...The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantly redu...

Page 4: ...ot be stacked on top of one another 6 If the unit was previously in use ensure that all water in the coil has been blown out and that all hose connections are plugged during storage Weight Dimensions...

Page 5: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 3...

Page 6: ...ge 4 The Installation of Hybrid Horizontal SpaceKeeper units and accessories must be in accordance with local codes and all regulations of all relevant governing authorities having jurisdiction The fo...

Page 7: ...e list below summarizes the steps required to successfully install a CGC Horizontal SpaceKeeper unit 1 Remove packaging and inspect the unit Check for shipping damage or material shortage file a freig...

Page 8: ...g ensuring the unit is leveled Extension Rods not supplied by CGC and Rubber isolators are to be used DO NOT block access panels with mounting rods 2 Meet specified clearances to provide room for remo...

Page 9: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual INSTALLATION R090303 Installation Operation Maintenance Manual is subject to change without notice Page 7...

Page 10: ...nge without notice Page 8 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop operating te...

Page 11: ...cooling and heating as controlled by the unit thermostat or by a direct digital controller The CGC Group hybrid heat pump provides cooling with a water cooled refrigeration circuit and provides heatin...

Page 12: ...all W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shutdown 24V AC signal thru O O Providing a continuous 2...

Page 13: ...an at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will provide 24V AC fused power directly to the heat valve COOL START UP 1 A call on Y for co...

Page 14: ...red diagnostic LED 15 Compressor operation will be restored in accordance with the Intelligent reset algorithm b If the suction pressure drops below the set point of the low pressure switch the switch...

Page 15: ...ed on the leaving fluid pipe Actual compressor restart will be delayed a minimum of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperatur...

Page 16: ...grill or a thermostat in a doorway to outside can trigger heating and cooling mode changes many times an hour The CGC controller has a 10 minute anti mode change timer for both heating and cooling mo...

Page 17: ...oned flawlessly CGC recommends that prior to installation of a third party supplied controller it be checked for compatibility CGC can confirm this 6 Relay switched controllers This type of controller...

Page 18: ...r if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault condition exists Other fault conditions are d Hard...

Page 19: ...ow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of the hybrid unit in operation are acceptable There is typically an 8 to 12 degree drop or rise i...

Page 20: ...stat block and turn power ON to the unit with the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm In...

Page 21: ...most line will become hot almost immediately There will be a cloudy Freon surge visible in the sight glass The compressor noise will have a distinctive whirring sound and not be overly loud There wil...

Page 22: ...il fan motors Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check on compress...

Page 23: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 21...

Page 24: ...ybrid Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 22...

Page 25: ...Horizontal Spacekeeper Installation Operation Maintenance Manual MAINTENANCE STANDARD WIRING DIAGRAM R090303 Installation Operation Maintenance Manual is subject to change without notice Page 23 APPE...

Page 26: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 24...

Page 27: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 25...

Page 28: ...Hybrid Horizontal Spacekeeper Installation Operation Maintenance Manual DETAILS R090303 Installation Operation Maintenance Manual is subject to change without notice Page 26...

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