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CEA TREO 1800 Synergic MIG-MAG, Operator'S Manual

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CEA TREO 1800 Synergic MIG-MAG Operator'S Manual Download Page 14

Summary of Contents for TREO 1800 Synergic MIG-MAG

Page 1: ...READ CAREFULLY 1020HA90B EN 12 2014 SN XN xxxxxx CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e ma...

Page 2: ...knob for precise adjustment of the wire pressure that stays unvaried when the arms open and close Housing for coils of wire with max 200 mm 5 kg Possibility of fitting coils of wire up to max 300 mm...

Page 3: ...d is exceeded a trip switch trips which protects the welding machine s internal components against dangerous overheat ing and prevents incorrect functioning of the machine for fur ther information see...

Page 4: ...s hearing aids and similar equipment must consult their doctor before going near a ma chine in operation The equipment s installation environment must comply to the protection level of the frame i e I...

Page 5: ...e mechanism Pos 6 Fig B Check that the drive roller Pos 4 Fig B has the diameter corresponding to the wire being used printed on the outer side Thread the wire into the central wire guide and into the...

Page 6: ...hange polarity cable is connected to the positive pole 2 Welding 1 Open the moving cover and fit the coil of wire 2 Load the wire see the Loading the wire paragraph 3 Switch the welding machine on by...

Page 7: ...torch Remove the gas guide and wire guide nozzles allowing the wire to flow freely during loading Remember that the contact tip must correspond to the wire diameter Push the torch push button or the...

Page 8: ...reduce tungsten inclusions on ignition to a mini mum The molten bath and the electrode are protected by and inert gas for example Argon This type of welding is used to weld thin sheet metal or when el...

Page 9: ...nly For a precise choice follow the instructions provided by the electrode manufacturer Table 4 WELDING THICKNESS mm ELECTRODE mm 1 2 2 1 5 3 3 5 5 12 1 6 2 2 5 3 2 The current to be used depends on t...

Page 10: ...y connected to the plug and the supply switch 3 Check that the power fuses are not burned out or loose 4 Check whether the following are defective The switch that supplies the machine The plug socket...

Page 11: ...ring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the solenoid valve or gas...

Page 12: ...12 Electro topographical diagram 2101AB10...

Page 13: ...B 17 Hall effect transformer 18 MMA torch 19 TIG torch 20 MIG MAG torch 21 Main transformer 22 Second ary diodes thermostat Colour key Ar Orange Az Sky Blue Bc White Bl Blue Gg Grey Gl Yellow GV Yello...

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Page 15: ...ERE ATTENTAMENTE EN Spare parts list READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e...

Page 16: ...dex 4 352415 Pannello frontale Front panel 5 468185 Adesivo dinse Dinse sticker 6 403611 Attacco rapido Quick connection 7 239624 Cavo massa Ground cable 8 428110 Flangia Flange 9 434250 Tubetto guida...

Page 17: ...ia Fixing bracket handle 17 435364 Interruttore alimentazione Mains switch 18 427895 Pressacavo completo di ghiera Cable clamp with lock ring 19 235960 Cavo alimentazione Mains cable 20 427866 Pressac...

Page 18: ...bio polarit Change polarity protection box 23 240561 Meccanismo di trascinamento con motoriduttore Wire feed mechanism with motorgear 24 404913 Telaio metallico interno Internal metallic chassis 25 24...

Page 19: ...Tubo gas Gas tube 32 353448 Isolamento laterale coperchio Cover insulation 33 486386 Motore ventilatore Fan motor 34 241266 Complessivo inverter di potenza Power inverter assembly 35 481954 Trasformat...

Page 20: ...e arm 6 422923 Rullo di pressione 26 mm Feed roll 26 mm 7 487808 Vite di fissaggio M4x8 M4x8 Fixing screw 8 356956 Leva di pressione completa Complete pressure arm 9 676510 Spina elastica Pin pressure...

Page 21: ...ei pezzi di ricambio Per la richiesta di pezzi di ricambio indicare chiaramente 1 Il numero di codice del particolare 2 Il tipo di impianto 3 La tensione e la frequenza che rileverete dalla targhetta...

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Page 23: ...or s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 e mail cea ceaweld com web...

Page 24: ...N 11 2 WELDING MODE SELECTION 11 3 SPECIAL FUNCTIONS Fx SELECTION 12 4 PRE SETTING 12 5 WELDING 13 6 HOLD 13 Introduction This manual describes the functions and the manner of utilisation of the TX 18...

Page 25: ...2T 2T LED switched on Pressing the TORCH TRIGGER starts the welding cycle which will stop when it is released FOUR STROKE 4T 4T LED switched on 1 Pressing and releasing the TORCH TRIGGER will start t...

Page 26: ...ction Device VRD is a safety device that redu ces voltage It prevents voltages forming on the output terminals that may pose a danger to people Two tone LED off red green indicates enabling of the VRD...

Page 27: ...ns the parameters normally used for set process functionality described in specific para graphs Then there is an independent parameter SPECIAL FUNCTIONS MENU SPC FnC that provides access to the SECOND...

Page 28: ...MIG MAG SYN MIG MAG MAN TIG MMA 2T 4T CRA 2T CRA 4T SPOT 2T STITCH 2T FIRST LEVEL MENU MIG MAG process PRE GAS PrG 0 1s 0 0 2 0 s STARTING SPEED Sts 0 30 30 HOT START Hot 0 30 30 CRATER INITIAL CRATE...

Page 29: ...T2 7 V 4 At this stage the partial reset or process default procedure has been completed successfully the parameters have been taken back to the factory values while any JOBS saved re main unaltered...

Page 30: ...e seconds T2 7 V The procedure of calibration is carried out in 3 different phases 1 Calibration parameter SM1 MINIMUM SPEED Press and release the torch button then wait for the auto matic arrest of t...

Page 31: ...2 MiG 010 011 Fe G3 Si 1 0 8 Ar 16 20 CO2 MiG 011 012 Fe G3 Si 1 1 0 Ar 16 20 CO2 MiG 012 015 Fe G3 Si 1 0 9 Ar 16 20 CO2 MiG 015 195 Fe rutil flux cored E71T GS 0 9 MiG 195 231 CrNi 308 G 19 9 LSI 0...

Page 32: ...BURN BACK bub Regulates the length of the wire after wel ding The value indicated is a percentage variation in relation to the factory setting value Higher numbers correspond to more burning of the wi...

Page 33: ...LED for a specific amount of time Once the welding has been terminated for about 15 seconds both the DISPLAYS should show the same values of the parameters during the welding In this phase the display...

Page 34: ...ing in tracts is performed after the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE Srt Time of pause between one wel ding in tracts and another BURN BACK bub R...

Page 35: ...for a specific amount of time Once the welding has been terminated for about 15 seconds both the DISPLAYS should show the same values of the parameters during the welding In this phase the displays s...

Page 36: ...f low function at the start of the connection ARC FORCE ArC During the welding process it increases the current in percentage reducing in such a way the risk of fu sing the electrode to the piece Then...

Page 37: ...ding Once 15 seconds have passed HOLD FUNCTION the TX con trol panel goes back to the PRESETTING phase 7 ACTIVATING THE VRD DEVICE The Voltage Reduction Device VRD is a safety device that redu ces vol...

Page 38: ...L FUNCTIONS MENU SPC FnC that provides access to the SECOND LEVEL MENU SECOND LEVEL MENU See the Special Functions Menu SPC FnC paragraph 3 PRE SETTING Before welding it is possible to set the followi...

Page 39: ...T2 To be able to choose another automatic welding point JOB that is free for saving the data simply turn one of the two EN CODER E1 E2 knobs until you reach the required point E1 E2 WARNING If all th...

Page 40: ...its settings in the wel ding process it comes from keeping the SAVE MEM key T2 pressed for a duration of about 3 seconds 4 Acquire the parameters necessary for editing the JOB 5 Hold the SAVE MEM key...

Page 41: ...istance dept Err E4 2 MIG SYN SPECIAL FUNCTION Fx WRONG NON automatic reset error Immediately contact technical assistance dept Err E4 3 MIG MAN SPECIAL FUNCTION Fx WRONG NON automatic reset error Imm...

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