CD Automation REVO C EXTENDED 2PH User Manual Download

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REVO C

2PH from 1100A to 2100A

User’s manual

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Advantages compared with analog thyristor unit . . . . . . . . . . . . . . . . 11

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Software Configurator

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Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Basic Connections and sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Identification and Order Code

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5.1 Identification of the unit

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Technical Specifications

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6.1 General features

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6.2 Input features

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6.3 Output features 600V

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6.4 Output features 690V

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6.5 Environmental installation conditions

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6.6 Derating Curve and Thermal conditions

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6.7 Calculating flow capacity of the fan

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6.8 Wi-Fi Transmitter Module

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Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.1 Dimensions and Weight

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7.2 Fixing holes

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7.3. Lifting the unit

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Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8.1 Terminals Positions

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8.2 Power Terminals

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8.3 IP20 Cover OPTION

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8.4 Power cable dimensions (suggested)

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8.5 Cable dimensions (suggested) of Earth and of the Command Terminals

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8.6 Commmand Terminals

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8.7 Fan Supply For Each Phase (MX1 – MX2)

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8.8 Thermal Switch For Each Phase (MX1 – MX2)

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8.9 Schematic

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8.10 Connection Diagram for 3 phases (control on 2 phases)

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Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.1 Menu navigation

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9.2 Control Panel Led

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9.3 Displayed alarms

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9.4 Parameter list

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Summary

Summary of Contents for REVO C EXTENDED 2PH

Page 1: ... Solid State Relay 1100A 1400A 1600A 1800A 2100A 013 M RC2 1100 2100 EXTENDED CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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Page 3: ...RD Electrical safety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle...

Page 4: ...al Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appea...

Page 5: ...vironment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is w...

Page 6: ...CAUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz To...

Page 7: ...thorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support te...

Page 8: ...Curve and Thermal conditions 19 6 7 Calculating flow capacity of the fan 20 6 8 Wi Fi Transmitter Module 20 Installation 21 7 1 Dimensions and Weight 22 7 2 Fixing holes 23 7 3 Lifting the unit 24 Wiring instructions 25 8 1 Terminals Positions 25 8 2 Power Terminals 26 8 3 IP20 Cover OPTION 28 8 4 Power cable dimensions suggested 29 8 5 Cable dimensions suggested of Earth and of the Command Termin...

Page 9: ...ror 69 12 5 AUX Line Loss 69 12 6 SD Error 69 12 7 SHRT 69 12 8 SCR Temp 69 12 9 Line Loss 69 12 10 Phase Loss 69 Enable Function in static Unit 70 13 1 Using Digital Input only 70 13 2 Using Serial Port RS485 only 71 13 3 Using Digital Input Serial Port RS485 71 13 4 Using FieldBus only 72 13 5 Using Digital Input FieldBus 73 Firing type 74 14 1 Zero Crossing 74 14 2 Burst Firing 74 Control Mode ...

Page 10: ...put signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age L1 L2 Thyr...

Page 11: ...mple single phase to complex three phase loads to 690V 100kA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit UL 508 Listed PRELIMINARY to be tested Shortens project schedules agency testing and expenses Control modes contactor voltage current or power Satisfies a wide range of demanding thermal applications Load firing modes zero cros...

Page 12: ... For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration software install...

Page 13: ...ly the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the l...

Page 14: ...zing Star wiring with resistive load V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load V Nominal voltage phase to phase I Nominal current to the load P Nominal power to the load 4 V V I P 1 73V I P 1 73V ...

Page 15: ...e that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 ...

Page 16: ...ode No Option 0 Option code see table FAN VOLTAGE 13 description code Fan 115Vac 1 Fan 230Vac Std Version 2 APPROVALS 14 description code CE EMC For European Market IP protection rating 0 0 CE EMC For European Market IP protection rating 20 1 UL CE EMC For European Market IP protection rating 0 2 UL CE EMC For European Market IP protection rating 20 L LOAD TYPE 15 description code Normal Resistanc...

Page 17: ... voltage power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door APP Free of charge download it from Google Play or Apple Store DATA LOGGER This feature is important to see the historical data of parameter like Current Voltage and Power and can be useful to diagnose a fault ENERGY TOTALIZER This function tota...

Page 18: ...0 kΩ min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc duty cycle min 100 ms max 3Hz 6 3 Output features 600V Current Output Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current FUSE I2 T value Suggested A2s at 660V Frequency range Power loss Thyristor Fuse FANS 230Vac Standard 115Vac Option A V up to 600V mAeff 10msec A mAeff tp ...

Page 19: ...ons Ambient temperature 0 40 C 32 104 F at nominal current Over 40 C 104 F use the derating curve max 50 C Storage temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water and also in salty environmental Altitude Up to 1000 meter over sea level For higher altitude reduce the nominal current of 2 for...

Page 20: ...2 11b g n 2412 2462 MHz 802 11b g n 2412 2462 MHz Output Power Output Power 802 11b 15 58 dBm Max OR 802 11b 14 0 dBm Max 802 11g 13 72 dBm Max 802 11g 12 8 dBm Max 802 11n 12 53 dBm Max 802 11n 13 6 dBm Max Antenna gain 1 0 dBi PCB antenna 11 channels Antenna gain 1 0 dBi PCB antenna 11 channels Unit is assembled from tested components complete system is tested This device complies with Part 15 o...

Page 21: ...istances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 7 The V Air flow must be equal or more than the value c...

Page 22: ... H 550 mm W 523 mm D 347 mm Weight 49 Kg Size SR22 2PH 1400A 1600A 1800A 2100A H 730 mm W 523 mm D 347 mm Weight 65 Kg W W W W D D D D H H H H 7 1 Dimensions and Weight Standard version with IP0 Optional IP20 Protection Standard version with IP0 Optional IP20 Protection ...

Page 23: ...REVO C 2PH from 1100A to 2100A User s manual 23 498 12 5 12 5 50 50 A A A 8 5 A 6 X M8 50 50 8 5 8 5 8 5 8 5 8 5 7 2 Fixing holes 1100A A 217 5 mm 1400A 1600A 1800A 2100A A 267 5 mm ...

Page 24: ...24 REVO C 2PH from 1100A to 2100A User s manual 7 3 Lifting the unit take all necessary safety precautions use safety shoes and clothing do not keep lifted for longer than strictly necessary NO ...

Page 25: ...ys and other inductive loads must be equipped with opportune RC filter Use shielded bipolar cables for all the input and output signals The signal cables must not be near and parallel to the power cables Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 8 1 Terminals Positions 8 MX1 L1 L3 T3 T1 MX2 M5 M4 USB XL2 XL...

Page 26: ...se 1 L3 Line Input Phase 2 T1 Load Output Phase 1 T3 Load Output Phase 2 600V 1100A 1400A A 124mm B 54 5mm C 140 5mm D 150 5mm E 195mm F 205mm 1600A 1800A A 125mm B 52 5mm C 142 5mm D 151 5mm E 195mm F 204mm 2100A A 138mm B 38 5mm C 156 5mm D 152 5mm E 195mm F 191mm 690V 1100A 1400A A 136mm B 42 5mm C 152 5mm D 150 5mm E 195mm F 193mm 1600A 1800A A 137mm B 40 5mm C 154 5mm D 151 5mm E 195mm F 192m...

Page 27: ... 2PH from 1100A to 2100A User s manual 27 1100A A 315mm B 220mm 1400A 1600A 1800A 2100A A 365mm B 270mm 273 5 68 5 B A L 36 5 15 15 15 10 10 15 267 62 B A T 43 15 15 10 10 15 10 15 4 x Hole D9mm 4 x Hole D9mm ...

Page 28: ...B 10mm 1400A 1600A 1800A A 65mm B 11mm 2100A A 80mm B 12mm 690V 1100A A 78mm B 10mm 1400A 1600A 1800A A 79mm B 11mm 2100A A 80mm B 12mm 8 3 IP20 Cover OPTION 6 3 1 Removing the IP20 cover For each phase 1 Unscrew the two bottom M6 screws 2 Pull out the bottom cover 3 Unscrew the two upper M6 screws 4 Pull out the upper cover ...

Page 29: ...2x 50x10mm 4xM8 1800A Bus Bar 3x 50x8mm 4xM8 Bus Bar 3x 50x8mm 4xM8 2100A Bus Bar 3x 50x10mm 4xM8 Bus Bar 3x 50x10mm 4xM8 Example 2x Bus Bar Example 3x Bus Bar For UL approval Current Connection Torque Lb in Nm Type Total section of Bus bars 1100A Bus Bars with 4xM8 screws 675 mm2 265 30 1400A 1600A 1000 mm2 1800A 1500 mm2 2100A 1800 mm2 The directives expressed in the local electrical wiring regu...

Page 30: ...n e Pt1 Pt2 FAN 220V K K G G TA Fu s An e Pt1 Pt2 FAN 220V K K 8 5 Cable dimensions suggested of Earth and of the Command Terminals Current Earth Command Terminals Cable Screw Cable mm AWG M mm AWG 1100A 95 3 0 M8 0 50 18 1400A 120 4 0 M8 0 50 18 1600A 2100A 2x95 2x3 0 M8 0 50 18 ...

Page 31: ...nfigurable Input SSR Input 7 RS485 A 8 RS485 B 9 Output 10Vdc stabilized 1mA MAX 10 GND 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint Terminal Description 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not connected 15 NC Normally Close contact alarm relay output FUSE in alarm 16 C Common contact alarm relay output FUSE 17 NO Normally Open contact alarm relay ...

Page 32: ...nternal Connection Fuse fault Switch 9 Internal Connection Fan fault Switch 10 Internal Connection Fan fault Switch 11 Internal Connection PT1 Thermal Switch 12 Internal Connection PT1 Thermal Switch 13 PT2 Thermal Switch 14 PT2 Thermal Switch 15 Fan supply voltage 230V standard 115 option 16 Fan supply voltage 230V standard 115 option 8 6 4 Terminal M6 Option Terminal Description 1 Auxiliary 24Vd...

Page 33: ...ion 15 Fan supply voltage 230V standard 115 option 16 Fan supply voltage 230V standard 115 option 8 8 Thermal Switch For Each Phase MX1 MX2 Terminal Description 13 PT2 Thermal Switch 14 PT2 Thermal Switch FAN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MX Pt2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MX 1 2 1 2 ...

Page 34: ... 11 4 3 1 2 8 7 2 4 15 17 16 1 AUX AUX 3 10V GND COM I DI 2 DI 1 NC C NO NC C NO Sync 1 2 Ethernet Profibus Micro USB USB M6 RS485 SYNC Branch Circuit Protection TO LOAD Option Auxiliary voltage supply Second thermal switch Microprocessor Wi Fi 24Vdc power input Retransmit output Fuse alarm HB relay alarm General alarm Analog Input 1 Analog Input 2 Digital Input 2 Digital Input 1 10Vdc supply FAN ...

Page 35: ...MICRO USB 2 0 MX M4 M5 Enable Conf Input SSR L3 L1 L3 L2 L1 13 15 16 14 T3 T2 T1 9 10 13 14 5 6 12 11 4 3 1 2 8 NC NO C B A 7 11 15 17 16 NC NO C K1 2 3 10 10 9 9 1 3 24Vdc input 24Vdc input 24Vdc input Ethernet Profibus M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA M6 4 24V IN GND 3 2 1 RETRANS OUT 0 10Vdc 4 20mA 1 2 Sync Branch Circuit Protecti...

Page 36: ...nput schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable T1 T2 T3 T1 T2 T3 Load Type Delta Star M5 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms ...

Page 37: ...alog Input 1 Setpoint AN Analog Input 1 Setpoint Analog Input 2 TO LOAD ENABLE Conf Input SSR RS485 RS485 10V GND Not connected COM DI NC NO COM NO NC COM SYNC 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national...

Page 38: ...the keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters Press Function once to advance from o...

Page 39: ...own to set the password see the table 5 Press function to enter the password and advance to the first parameter of the menu 6 Press Up to advance to the next parameter and repeat to reach the desired parameter 7 Press function to start editing the parameter The parameter name flashes in the upper display 8 Use Up and or down to edit the parameter setting 9 Press function to enter the new setting T...

Page 40: ...Communications Flashing Active communications 4 Alarm Flashing Active alarm Off No alarm 9 3 Displayed alarms Alarm Description HeatBrk Heater Break Aux High Aux voltage too high Aux Low Aux voltage too low ComError Communication Watchdog error Line Loss Line power not detected SD Error SD card error SHRT Short Circuit on SCR SCR Temp Thermal Switch over temperature Line Loss L1 and L2 not detecte...

Page 41: ...onitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud FUSES Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 1 Current Nominal I Start Ramp An2 Funct Port 2 Baud Dig in 2 Power SP Select Delay DI1 Functn Watchdog FAN Volts In Cycle Time DI2 Functn WD Reset Enable Frequency Feedback Alm Out Fn Wi Fi Addr SP Source Pwr Factor Pb Power Retransmit Field Name Analog In1 Load Ω ...

Page 42: ...all phases 0 to 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only Volts In Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read On...

Page 43: ...ss Par Type Out Scale Set the percentage by which the set point is scaled For example if a 0 to 10V analog input providing the set point is 5V and output scaling is 80 then the effective set point is 40 0 to 100 0 16 Read Write Parameter Name Description Default Range Unit Modbus Address Par Type Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I S...

Page 44: ...Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Start Ramp Set the number of half cycles over which the power ramps each time the output turns on 0 0 to 1024 n 25 Read Write Delay Set the firing delay degrees Applies to burst firing with delay trigger 1 1 to 255 22 Read Write Cycle time Set the duration of one on off cycle in inc...

Page 45: ...et the threshold of resistance that activates the Heater Break alarm This setting is in percentage of the nominal load resistance 100 0 to 100 0 29 Read Write HB Delay Set a delay between when the resistance drops below the value set for a heater break sensitivity and when the heater break alarm is indicated This set increments of 50mSec 50 2 5 sec 0 to 255 0 to 12 75 sec 28 Read Write Logging Ena...

Page 46: ...alue 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus...

Page 47: ...Enable 8 Alarm reset 9 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Remo...

Page 48: ...y when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Therm SCR is over temperature 3 Communication Communication watchdog error 4 FAN Indicate that a fan is not working properly or not supplied 7 DEFAULT None Alarm Bitwise is allowed Parameter Name Description Default Modbus Address Par Typ...

Page 49: ... 0 V Output xV where x is the Nominal Line Voltage 4mADC 0V 20mADC xV 0mADC 0V 20mADC xV 0VDC 0V 10VDC xV 999 9 I Output xA where x is the Nominal Line Current 4mADC 0A 20mADC xA 0mADC 0A 20mADC xA 0VDC 0A 10VDC xA 999 9 Power 100 4mADC 0 20mADC 100 0mADC 0 20mADC 100 0VDC 0 10VDC 100 100 Parameter Name Description Default Modbus Address Par Type Rtx Type Choose type of signal for the retransmissi...

Page 50: ... 30 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Range Unit Modbus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default ...

Page 51: ...it Name Indicate the name of the unit max 16 characters 83 84 85 86 87 88 89 90 Read Only Port 2 Addr Set the address for the secondary serial port or the Profibus Address 0 0 to 1024 122 Read Write Port 2 Indicates the type of secondary communication port 119 Read Write Option Description Value Disabled No secondary communication port 0 Ethernet Modbus TCP or ProfiNet 1 RS 485 RS 485 2 Parameter ...

Page 52: ...ameter Name Description Modbus Address Par Type Dig In 1 Indicate the state of the signal to digital input 1 13 bit8 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type FAN Indicate the state of the fan 13 bit12 R...

Page 53: ... and week yyww 0 to 65535 49 Read Only Unit Type Indicates the type of power controller 36 Read Only Option Description Value RC 1 Single Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 ...

Page 54: ...spect it before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller internal parameter Is used to save a power controller config...

Page 55: ...ller REVO C 3PH for 3 phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB...

Page 56: ...ipe Click Save button NOTE In the simple view the change are not live so to take effect the change in simply section is necessary download it with download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to change SETU...

Page 57: ...est view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on ...

Page 58: ...o Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load Configuration to view the current list of logged parameters 12 For up to ten parameters to log Click to add a parameter to the list In a row in the list either Type a parameter s Modbus address in th...

Page 59: ...escribed the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port open Serial Port dialog box Option open General Option dialog box Help menu Message Log open a serial communication message view About displays the About dialog with the program name and version and...

Page 60: ... the standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current recipe Save save the recipe in a file Save as save a copy of the recipe in a file Download to unit send the current recipe parameters in the connected power controller Print print the recipe see sampl...

Page 61: ... input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button click on to enable the power controller if a digital input is not configured for this function ON indicator light on when there is demand for the output to be on SC indicator light on when there is a shorted SCR alarm active HB indicator light on when the...

Page 62: ...ow the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show RMS load voltage Power indicator show RMS load power Current indicator show the RMS ...

Page 63: ...cent data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG...

Page 64: ...ollerto the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data log configuration window is used to view and set the parameter log table Close closes the window Load Configuration refresh and displays the list of parameters being logged Logged parameters list th...

Page 65: ... choose user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the configuration software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communica...

Page 66: ...of the set point SP Analog In 1 2 this signal chooses which of the two analog inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 is the source of the remote set point When the signal is on analog input 2 is the source of the remote set point Logging this signal turns data logging on or off When the signal is on data is logged...

Page 67: ...h 8 9 Schematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de energized The alarm relay is energized when power is supplied to the controller s electronics via the auxiliary power input and there are no alarms Choose which conditions determine the alarm relay output with the Alarm Function setting on Paragraph 9 4 4 Hardware menu Ala...

Page 68: ...ined by the HB Sense parameter Example Resistance 2200W 220V power voltage A 2200 220 10A nominal V 220 V nominal I 10A Nominal resistance R 22 Ohm HB sense parameter 20 threshold value 22 22 x 20 100 22 4 4 Ohm 26 4 Ohm 22 R V I HB sense 20 26 4 NO ALARM 30 25 20 15 10 5 0 Ohm ALARM No HB delay 22 R V I HB sense 20 26 4 30 25 20 15 10 5 0 Ohm HB delay es 2 5 sec NO ALARM 22 R V I HB sense 20 26 4...

Page 69: ... passage within the time established by the WD reset parameter 12 5 AUX Line Loss This alarm is activated when there is no auxiliary voltage 12 6 SD Error When the Logging option is present this alarm is activated when a writing error is found in the SD memory 12 7 SHRT This alarm is activated if the unit detects a short circuit in one of the power devices This alarm could also activate when the c...

Page 70: ...tact abbreviated as SwS and the command from digital input is abbreviated as SwH 13 1 Using Digital Input only By setting the Digital Input as Enable it is possible to control the enable from Digital Input By closing the digital input via SwH contact the unit will be enabled and by opening the digital input the unit will be disabled The status can be read on bit 2 of parameter 14 on the serial por...

Page 71: ...ic unit both contacts must be enabled Each variation of the SwH contact connected on the digital Input DI is shown on the internal SwS contact allowing correct operation Using the serial port it is possible to change the status of the SwS contact with bit 2 of parameter 14 bearing in mind that it will be overwritten when the digital input is subsequently changed This configuration is useful for ha...

Page 72: ...ield bus it is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus NOTE The parameters written are command table reference rescaling if the FieldBus is active but disconnected these values will be forced to 0 SwS Switch software Sws DI Software switch from communication DI Function Configurated like Not Used or di...

Page 73: ...s possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus bearing in mind that the SwH contact must also be closed to enable it This configuration is useful for having an external contact for a safety or emergency alternative to the FieldBus NOTE The parameters written are command table reference rescaling if the Fiel...

Page 74: ...Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 14 2 Burst Firing The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the f...

Page 75: ...ltage demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signa...

Page 76: ...m 1100A to 2100A User s manual Phase access and substitution Each phase can be substituted by front unit removing only 4 8 screws without the help of fork lift 1 6 Remove the IP20 protection if present Remove the phase ...

Page 77: ... to 2100A User s manual 77 Electronic Board access and substitution Remove the connectors unscrew the two M6 screws as shown in picture and pull out the board with the support 17 Without IP20 protection With IP20 protection ...

Page 78: ...ply for Electronic Boards Auxiliary Voltage To change auxiliary supply voltage sold the correct link jumper on REVO C board the type of mounted transformer depends of the chosen Voltage in the order code 18 Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RC2_ _ _ _1 90 135V 100 120V RC2_ _ _ _2 180 265V 20...

Page 79: ...REVO C 2PH from 1100A to 2100A User s manual 79 18 1 Fuse Board protection The main board is protected with fuses ...

Page 80: ...k M6 terminals 1 and 2 can be used as an auxiliary power supply when the main network fails This auxiliary power supply keeps the communication circuits powered allowing data to be transferred to the supervision system 19 Ethernet Profibus M6 M5 M4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 24VDC Input 5 Current 500mA option ...

Page 81: ...n option Other serial communication port are available as option see Communication Manual for details Eth1 M6 M5 M4 Eth2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 Pr1 M6 M5 M4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 1 2 3 4 M5 M4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Profibus configuration connectors Ethernet configuration connectors 21 Caution If Bus port is not co...

Page 82: ...000 690 2 1600A FU1400SIBSQB3690700V 1400 161 2 200 000 690 2 1800A FU1400SIBSQB3690700V 1400 161 2 200 000 690 2 2100A FU1600SIBSQB3 600V 1600 190 3 700 000 600 2 I2 T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 480 000 X 0 7 336 000 At 660Vsc K is equal to 1 690V Thyristor Size Fuse CODE 200 kARMS Symmetrical A I C Qty for each Phase Total Current ARMS Power Loss W...

Page 83: ...tion The warranty of thyristor is null if no proper fuses are used See tab Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments 600V K Vac Line voltage 690V Vac Line voltage K 200 400 600 800 900 1100 1300 500 1 2 1 0 0 8 0 6 0 4 0 2 1 6 1 4 1 2 1 0 0 8 0 6 700 0 73 0 7 ...

Page 84: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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