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Page 11 

Touch Screen Operator Controls 

 
 
 

The Start button will initiate the machine operation and sheet feeding and cutting will 
commence. 
 

The Single Sheet button will initiate the machine operation, feeding and cutting one single 
sheet and then stopping. This is very useful when testing or setting the machine. 
 
 
 

The Pause button will stop the feeder and the machine at the point the button was pressed. 
When the Pause is pressed again, the machine will continue from the point it was paused.  
 
 
 

The Stop button will stop the feeder and the machine will complete the sheet that is currently 
being processed. Once this sheet is complete, the machine will stop. 
 
 
 

The Reset button will initiate the start up cycle of the machine. It runs all drives, motors and 
tests all sensors and signals. If everything is correct, the machine will then return to the stop 
position. 
 

The Manual button will open a new screen which allows control of the individual motors on the 
machine and other functions described on page 12 of this manual. 
 

This indicates the total number of sheets that have been run since Zero was last pressed. 
 

The Zero button will reset the Total Run count back to zero. 
 

This indicates the number of sheets required in the current batch. Pressing the display value 
allows the batch quantity to be changed. 
 

The Cutting Data button is used to access the jobs that are stored in memory for recall, editing 
or programming a new job. 
 

This button accesses the alarm list that has been stored on the system. This list shows which 
error messages and faults have been detected and displayed in chronological order. 
 

This button accesses a visual image of the machine sensors and there current operating status. 
Activating any of the sensors will show a status change on this display. 

Summary of Contents for Zip21A

Page 1: ...tion and Maintenance Manual 01 03 15 onwards 1502005 Caslon House Lyon Way Hatfield Road St Albans Herts AL4 0LB UK Telephone 44 0 1727 852211 Fax 44 0 1727 855772 Email info caslon co uk Website www...

Page 2: ...Page 1 Contents 2 3 3 4 5 5 6 7 8 9 10 11 12 12 13 14 14 15 15 16 17 18 19 20 21 22...

Page 3: ...Cut Method Rotary spring loaded slitting knives Maximum Paper Capacity 200mm 7 87 Feeding Method Suction top feed Delivery Method Adjustable receiving tray Physical Size including feed tray 1100mm lo...

Page 4: ...e operation of the Zip21A please call your local service agent Important Information before you start The Zip21A is a microprocessor controlled machine As such the Zip21A must be connected to a dedica...

Page 5: ...is symbol on your equipment is confirmation that you should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical and electro...

Page 6: ...t of program parameters that were programmed into the Zip21A will automatically be recovered from memory and displayed on the touch screen Pressing the START button will activate the Zip21A and the ma...

Page 7: ...stock This chrome rear guide also raises up to allow access to install remove the sheets and to make adjustments to the sheet retarding plate adjuster Below the feed unit is the sheet retarding plate...

Page 8: ...er Callipers supplied The width L is equal to the width of the card less 15mm For example a card of 85mm wide would have the adjusting tool set to 85 15 70mm The total distance between the side frames...

Page 9: ...71 5 84 69 26 5 55 40 70 85 70 25 56 41 68 5 86 71 23 5 57 42 67 87 72 22 58 43 66 5 88 73 20 5 59 44 64 89 74 19 60 45 62 5 90 75 17 5 61 46 61 91 76 16 62 47 59 5 92 77 14 5 63 48 58 93 78 13 64 49...

Page 10: ...e easy to set up and adjust Scissor or gutter cut formats can be programmed and produced on the Zip21A Refer to the Programming Section for set up The Cross Cutting Guillotine Section is factory set a...

Page 11: ...value of Margin would equal 12 00 Likewise if the first cut is to be 18mm from the lead edge of the sheet then this value would equal 18 00 Card Length The length of each piece to be cut out along the...

Page 12: ...everything is correct the machine will then return to the stop position The Manual button will open a new screen which allows control of the individual motors on the machine and other functions descri...

Page 13: ...en activated If held for more than 5 seconds the feed tray will continue to drop until it reaches the bottom of the feeder section This button reverses the drive of the motors and is useful when tryin...

Page 14: ...the location required Press Save again Screen returns to the editing screen Press Main Page Returns to main operating screen with job recalled and displayed The recommended trim off from the tail edg...

Page 15: ...arrow Press Card Size button Displays a keypad enter 85x54 MM 24 UP and then return arrow Press Edit Edit button stops flashing Press Save Dislay shows memory store locations Select the location requ...

Page 16: ...switch improperly adjusted Lower Top guard Check Microswitch Mark Sensor Mark Sensor has detected stock Remove stock from machine Registration Sensor Regsitration Sensor has detected stock Remove sto...

Page 17: ...eck Stack height in feeder Card strips caught in cutter Turn off machine first Remove strips with a non metallic object Check that the end cut off strip is between 4mm 10mm Feeding more than one card...

Page 18: ...to the Waste Collection Box Cut waste sticking to cutter blades Erratic stacking in Delivery Tray It is important to reduce the amount of static electricity in your card stock For laser printed stock...

Page 19: ...Page 18 Parts Breakdown Figure 3...

Page 20: ...Page 19 Parts Breakdown Figure 4...

Page 21: ...Page 20 Parts Breakdown Figure 6...

Page 22: ...Page 21 Parts Breakdown Figure 7...

Page 23: ...Page 22 Parts Breakdown Figure 8...

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