Casio DT-X100 Series Service Manual Download Page 2

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CONTENTS

1. PRECAUTIONS .......................................................................................................... 1

2. GENERAL ................................................................................................................... 7

3. RESET ...................................................................................................................... 16

4. DISASSEMBLY ........................................................................................................ 18

5. DIAGNOSTIC PROGRAM ........................................................................................ 39

6. ADJUSTMENT/SETTING ......................................................................................... 63

7. EXPLODED VIEW/PARTS LIST .............................................................................. 67

Summary of Contents for DT-X100 Series

Page 1: ...SERVICE MANUAL Ver 2 Jun 2018 HANDHELD TERMINAL DT X100 JUN 2015...

Page 2: ...CONTENTS 1 PRECAUTIONS 1 2 GENERAL 7 3 RESET 16 4 DISASSEMBLY 18 5 DIAGNOSTIC PROGRAM 39 6 ADJUSTMENT SETTING 63 7 EXPLODED VIEW PARTS LIST 67...

Page 3: ...pany names and product names used in this document are trademarks or registered trademarks of their respective owners Important They assume no responsibility or liability for any errors or inaccuracie...

Page 4: ...the Handheld Terminal falling which can cause personal injury Do not locate the Handheld Terminal and its options in an area subject to large amounts of humidity or dust Doing so creates the danger of...

Page 5: ...emission explosion and fire Never allow the positive and negative terminals of the battery pack to become connected shorted by metal Doing so creates the danger of battery pack heat emission explosio...

Page 6: ...eates the danger of explosion and fire Should fluid from the battery pack accidentally get into your eyes do not rub them Immediately rinse your eyes with clean tap water and then consult a physician...

Page 7: ...damaged to the point that wires are exposed or broken replace it with a new cord Use of a damaged electrical cord creates the danger of fire and electric shock Caution Keep the power cord away from st...

Page 8: ...ubject to the following conditions The following conditions create the risk of damage to the Handheld Terminal Large amounts of static electricity Extreme heat or extreme cold High humidity Sudden tem...

Page 9: ...ge the main battery within the temperature from 0 to 40 C Failure to do so does not charge the battery as the charging protection function starts working Memory RAM can be backed for about 10 minutes...

Page 10: ...rox 5 5 hours HA F21BAT AC Adapter AD S42120B HA F30CHG PY 556AA HA F30CHG CN PY 556AAC Cradle Type Battery Charger Charge Time Approx 3 hours HA F20BAT Approx 5 5 hours HA F21LBAT AC Adapter AD S1505...

Page 11: ...16 V 3 7 A RECHARGEABLE BATTERY PACK HA F20BAT PY 553MA HA F20BAT CN PY 553MAC Battery Pack Rated Capacitance 1100 mAh Rated Voltage 3 7 V HA F21LBAT PY 553LA HA F21LBAT CN PY 553LAC Large Capacity B...

Page 12: ...ted GS1 DataBar Expanded RSS Expanded GS1 DataBar Stacked RSS 14Stacked GS1 DataBar Expanded Stacked RSS Expanded Stacked GS1 DataBar Truncated GS1 DataBar Stacked Omnidirectional RSS 14 Stacked Omnid...

Page 13: ...DataMatrix Maxicode QR Code Micro QR Vibrator Notices scan reading Display System TFT Display Size 2 4 inch No of Dots 240 horizontal 320 vertical QVGA Dot Pitch 0 15mm vertical 0 15mm horizontal Grad...

Page 14: ...Max 65Mbps Varies depending on the environment Transmission Distance 802 11b g n 2 4GHz In doors 50m Out of doors 150m 802 11a n 5GHz In doors 50m Out of doors 150m Varies depending on the environment...

Page 15: ...es depending on the radio wave conditions and environment No of Channels 79ch Channel Interval 1MHz Channel Bandwidth 1MHz Output Max 4dBm PowerClass2 Profile GAP SDP SPP Client Server DUN OBEX Object...

Page 16: ...pprox 5 hours Large capacity Battery Pack Approx 9 hours CPU speed setting Automatic power saving mode Backlight TYP Wireless LAN power ON Bluetooth power ON Automatic power OFF Disabled Auto dimmer D...

Page 17: ...isplay Approx 51mm Grip Approx 24mm Display Approx 169mm Approx 31mm Grip Weight Approximotely 175g when standard battery pack and bumper are installed Approximotely 195g when Large capacity battery p...

Page 18: ...selection or a similar action Move the mouse cursor to the position where you want to click and press the 5 key Right click calling up a menu Move the mouse cursor to the position where you want to c...

Page 19: ...ry information FlashDisk data on the SD card will be retained Caution 1 If you lock the system during the reset process when no response time is more than about 10 seconds it will be forced to reset b...

Page 20: ...n immediately after DISK clear there are times when it does not start device In this case please perform the operation after waiting for a while 5 Power on reset This happens if there is no external p...

Page 21: ...CASE UNIT 1 Remove the battery pack Screws S2 2 Turn DT X100 upside down and undo 6 special screws with the special screwdriver Y shaped head 3 Insert your nail between the U CASE and L CASE slide th...

Page 22: ...5G UNIT and the FFC SUB FFC SUB Coaxial cable TAPE CONNECTOR C TAPE CONNECTOR B 7 Assemble the removed parts by reversing the disassembly procedure Connect the coaxial cable of the WLAN 5G UNIT and in...

Page 23: ...s 3 Remove the TAPE CONNECTOR B that holds the cables TAPE CONNECTOR B 4 Remove the antenna and buzzer cables from the respective connectors on the MAIN UNIT Antenna connector Buzzer connector Buzzer...

Page 24: ...the U CASE UNIT Insert the projections under the libs NOTE When connecting the antenna cable to the MAIN UNIT run the cable as shown below Antenna cable NOTE Attach the tapes as shown below A Fold ba...

Page 25: ...OR B 3 Undo 2 screws and remove the LASER SCANNER from the LASER HOLDER 4 Peel o the TAPE CONNECTOR A and remove the FPC PY055VA4 LS Screws S4 TAPE CONNECTOR A 5 Assemble the removed parts by reversin...

Page 26: ...the 2D SCANNER from the 2D HOLDER 4 Remove the FPC 2D with the CUSHION 2D being attached to it CUSHION 2D FPC 2D Screws S7 5 Assemble the removed parts by reversing the disassembly procedure Attach t...

Page 27: ......

Page 28: ...ON SBAT and TAPE SBAT to both front and back sides of the BATTERY TAPE SBAT Back side of the BATTERY CUSHION SBAT 3 5 TRG L UNIT and TRG R UNIT 1 Remove the SUB PWB UNIT Refer to 3 3 The following pro...

Page 29: ...L SUB ASSY until it stops and then push it outward to rmly attach it NOTE When assembling the TRG COVER L be sure that no wire of the TRGL UNIT VA4 is caught Be sure that no wire is caught 3 6 USB UNI...

Page 30: ...e USB TAPE is already attached USB UNIT VA4 W TAPE USB NOTE After attaching the terminal section of the USB UNIT VA4 to the L CASE put its cables in the grooves of the L CASE as shown Put in the groov...

Page 31: ...from the defective L CASE UNIT LASER UNIT SUB PWB UNIT USB UNIT and VIBRATION MOTOR TRG COVER R TRG R UNIT VA4 and TRG COVER L TRG L UNIT VA4 Refer to 3 5 3 Assemble the above removed parts on the new...

Page 32: ...after the I CASE UNIT has been removed from DT X100 Refer to 2 2 4 1 PCB ASSY MAIN 1 Insert your nail between the MAIN UNIT and I CASE on both left and right sides of the I CASE UNIT unhook the hooks...

Page 33: ...side connector in the picture below 3 Assemble the removed parts by reversing the disassembly procedure NOTE When connecting the LCD UNIT to the PCB ASSY MAIN be sure to fully insert the FPC into the...

Page 34: ...NNER 3 Remove the LCD MODULE from the RUBBER LCD LCD MODULE RUBBER LCD 4 Remove the SPRING 2 places SPRING 5 Assemble the removed parts by reversing the disassembly procedure Attach the TAPE LCD to th...

Page 35: ...ith your ngers gently insert a thin precision at bladed screwdriver between the ANTENNA WLAN and UCASE and remove the ANTENNA WLAN by peeling it o Insert here ANTENNA WLAN Raise here with your fingers...

Page 36: ...ew assemble it after peeling o the release paper of the W TAPE SPEAKER and then attach the CUSHION SPEAKER after assembling the HOLDER SPEAKER SPEAKER W TAPE SPEAKER CUSHION SPEAKER Be sure that the l...

Page 37: ...KEY2 UNIT and U CASE and remove the KEY2 UNIT by peeling o the double faced tape W TAPE SUP that is attached around the 2 power supply terminals Insert here W TAPE SUP IrDA element Removed KEY2 UNIT N...

Page 38: ...to securely attach the KEY TAPE against the case peel off the PET release paper and attach the TEN KEYSUB ASSY W TAPE KEY Positioning ribs Positioning bosses NOTE When the new KEY2 UNIT is used lightl...

Page 39: ...them Refer to 2 2 and 2 1 5 4 Replacing the DP PANEL2 1 Remove the U CASE UNIT from DT X100 Refer to 2 2 2 While paying attention not to damage the U CASE and keys push the DP PANEL2 from the back to...

Page 40: ...tape or the like completely remove the old double faced tape from both the LED LENS and DP PANEL2 so that no residue remains LED LENS DP PANEL2 9 Attach the LED LENS to the new DP PANEL2 with the new...

Page 41: ...ing it with the reference positions Laser model Reference position for attaching TAPE PROTECTOR 2D model Reference position for attaching TAPE PROTECTOR 2 Peel o the release paper of the TAPE PROTECTO...

Page 42: ...p 49 5 4 12 IrDA 50 5 4 13 Battery Cover SW 50 5 4 14 Barcode Read 51 5 5 USB Communication 52 5 5 1 Test equipment configuration 52 5 5 2 Script file 53 5 5 3 Computer operation 54 5 5 4 DT X100 oper...

Page 43: ...Ammeter Range 10mA 100mA 1 A PC with LMWIN communication utility and Microsoft ActiveSync installed HA F60IO USB cradle DT 380USB cable AD S42120B AC adapter WLAN access point IEEE802 11b g Recommenda...

Page 44: ...name DIAG BTLineTest Shortcut CradleUSBTest Shortcut Diag ini Diag_PY055EC7 exe IdChk_PY055EC7 exe IdSet_PY055EC7 exe ModelInfo ini rainbow_angled_qvga bmp rainbow_angled_vga bmp WLANCalib exe WLANTes...

Page 45: ...or on the screen Note For cursor operation please refer to the Users Guide Double click My Device Double click FlashDisk Double click DIAG 5 Double click Diag_PY055EC7 Start up screen of Diag_PY055EC7...

Page 46: ...Menu a CLR Exit PY 055EC7 Test Program 2 09 7 1 Top MENU 1 All Test 2 Test limited to model Auto judge 3 Pattern Test Log 4 Assembly Test Log 5 Test Log Delete CLR Exit PY 055EC7 Test Program 2 09 7...

Page 47: ...10 USB HOST 10 sec HA F60IO USB memory 11 Audio Rec Rep 15 sec 12 IrDA 10 sec DT X100 a device that functions normally 13 Battery Cover SW 10 sec 14 Barcode read 10 sec Communi cation 1 USB 10 sec PC...

Page 48: ...storage areas for BootSelector SYSBoot OSLoader OS is calculated and automatically checked Also 64KB files are written read and compared If OK The screen returns to the Menu screen If any problem An e...

Page 49: ...CD Display pattern screens shown on the left Pressing the ENT key changes the screens in sequence If the patterns are displayed correctly Press the 1 key If any failure is found with the display Press...

Page 50: ...ange Failure Press the 0 key Pressing 1 or 0 returns you to the Menu screen 5 4 6 Operation LED No Operation Display Test Details 1 Select Operation LED LED lights in red and the whole screen is displ...

Page 51: ...urns you to the Menu screen 5 4 8 Vibrator No Operation Display Test Details 1 Select Vibrator After operating Vibrator for 3 seconds the result screen is displayed If Vibrator vibrates OK Press the 1...

Page 52: ...memory connected to a cradle If OK The screen returns to the Menu screen If any problem An error indication is displayed Pressing the ENT key returns you to the Menu screen 5 4 11 Audio Rec Rep No Ope...

Page 53: ...e The communication speed is FIR The opposing machine sends the received data The data received from the opposing machine and the sent data are matched and automatically checked If OK the machine retu...

Page 54: ...k that the barcode can be read correctly Click X at the top right of the screen to end Scanner Demo Image Scanner No Operation Display Test Details 1 Start up Scanner Demo Start Menu Program Utility I...

Page 55: ...2 DT X100 Test unit HA F60IO DT 380 USB cable AD S42120AE AC Adaptor PC None specified Pre installation of the LMWIN Utility Software is required 5 5 USB Communication 5 5 1 Test equipment configurati...

Page 56: ...ta file on computer Destination to save C File name USBDATA DAT Size Approx 128KB Start up LMWIN Select New from the Script menu Write scripts Click the Save As button S C USBDATA DAT FlashDisk DIAG W...

Page 57: ...BTest scr from the list and click the OK button 5 5 4 DT X100 operation No Operation Display Test Details 1 Execute USB Test shortcut Access the below for USB Test shortcut FlashDisk DIAG USB dat 128...

Page 58: ...Test A B or C which matches with a Server A B or C you selected for the opposing machine e g If you selected Server A for the opposing machine select Line Test A for the test target machine The oppos...

Page 59: ...uded in the DT X100 folders shown below FlashDisk DIAG WLAN WLAN WLANPOWER 1 POWERSAVE 1 WLANCFG 1 BancConfig 1 RoamingRSSILever 78 RoamingAvailableTime 60 RoamingRSSISpan 1 STATIC SSID PY 055_SS_test...

Page 60: ...s identical to the one written in wlancfg1 wlancfg8 Verify that the Access Point IP address is included in the same network as the IP address written in wlancfg1 wlancfg8 Write scripts Click on Save A...

Page 61: ...58 5 7 3 PC Operation Start up LMWIN Select TCP IP New from Configure menu Select Script File from Execute menu Select WLANTest1 scr from the list and click on OK...

Page 62: ...or is activated press Fn 4 keys to turn it OFF 2 Pressing 1 key The screen on the left will be displayed and the system will reboot 3 Executing transmission after reboot WLANDATA dat will be transmitt...

Page 63: ...r Imager movement 4 0V 150 mA or lower 2D Module movement 4 0V 360 mA or lower 5 8 3 Run mode No Operation Display Inspection contents 1 Set the supply voltage to 4 0V Select Run mode current in the t...

Page 64: ...turns you to the Menu screen 5 8 5 Main Dummy Load No Operation Display Inspection contents 1 Set the supply voltage to 4 0V Select Main Dummy Load in the test program Check that the current value is...

Page 65: ...lower DT X100M50R Within spec Press the 1 key Out of spec Press the 0 key Pressing 1 or 0 returns you to the Menu screen 5 8 8 2D Module movement For DT X100M10 series M30 series only No Operation Dis...

Page 66: ...ents Main PCB LCD module Laser module Laser 2D Imager 1 Product ID 2 Backlight Intensity Display Tester Black white sensor 3 LCD Flicker Display Tester Black white sensor 4 CODEC Calibration 5 Laser C...

Page 67: ...ol has been started up 2 Enter a product serial number Check that an individual ID has been entered in the InputID column 3 Press the ENT key Check that a message Model ID Setting Successed has appear...

Page 68: ...step 5 key 5 steps default 2 Press the key Set a luminance meter onto LCD of DT X100 Adjust the reading to be the following value by using the UP and DOWN keys 35 45 The step width is changeable as s...

Page 69: ...ion Adjust a laser emission width and save the data to the Main PCB No Operation Display Test Details 1 Start up DiagPY055 Select Laser Calibration Open a page showing barcodes for emission width adju...

Page 70: ...EXPLODED VIEW HA F62IOA HA F60IOA 77 3 PARTS LIST HA F62IO HA F62IOA HA F60IO HA F60IOA HA F30CHG 78 Notes 1 The numbers in the item column correspond to the same numbers in exploded view 2 MARKS Q Qu...

Page 71: ...68 7 1 EXPLODED VIEW 1 FINAL UPPER CASE LOWER CASE INNER CASE 43 43 44 LASER model 2D model 43 43 43...

Page 72: ...1 13 1 12...

Page 73: ...70 3 INNER CASE 17 16 15 14 35 13 12 12 1...

Page 74: ...19 6 1 19 6...

Page 75: ...72 5 BUNDLED ITEMS 6 TOOLS 49 50 46 47 48 45...

Page 76: ...ERIC RJC503500 006V02 1 1 C 3 10515208 KEY FPC ASSY RJC507317 001 TK 1 1 B 3 1 10278344 W TAPE SUP RJC503314 001V01 2 2 C 4 10278339 SPACER BLOCK RJC503480 001V01 1 1 C 5 10278350 W TAPE BLOCK RJC5035...

Page 77: ...C 19 10515201 PCB ASSY SUB RJC507387 001 TK 1 A OLD 19 10515202 PCB ASSY SUB RJC507387 002 TK 1 A OLD 19 1 10497576 FFC SUB RJC507375 001V01 1 1 C 19 1 1 10509968 SHEET FPC RJC507495 001V01 2 2 C 19 1...

Page 78: ...CONNECTOR A RJC503687 001V01 1 C S4 10390354 SCREW BIND RJC504463 004V01 2 C 34 10490352 2D MODULE N5603SR BR4 1 1 A 35 10497595 HOLDER 2D RJC507412 001V01 1 C 36 10515207 FPC 2D RJC507403E101 TK 1 C...

Page 79: ...F30CHG UPPER CASE PDT HOLDER ASSY L CASE ASSY CONNECTOR COVER HA F60IO HA F30CHG HA F60IO HA F62IO HA F30CHG HA F62IO HA F60IO HA F30CHG HA F62IO 1 2 3 4 4 4 5 5 6 7 8 9 10 11 12 13 14 14 15 16 S3 13...

Page 80: ...ED VIEW HA F62IOA HA F60IOA UPPER CASE L CASE ASSY PDT HOLDER ASSY CONNECTOR COVER 1 2 21 20 3 4 22 23 6 7 8 9 11 12 13 15 16 S3 S3 S3 5 5 S2 S1 S1 S1 S1 S1 S4 S1 17 19 18 HA F60IOA HA F62IOA HA F60IO...

Page 81: ...PDT RJC504984 001V01 1 1 X 7 10278788 GUIDE PDT RJC503348 001V01 1 1 1 X 7 10375569 GUIDE PDT RJC504985 001V01 1 1 X 8 10278789 LENS LED RJC503352 001V01 1 1 1 1 1 X 9 10278790 TAPE LED RJC503332 001...

Page 82: ...OMPUTER CO LTD Ver 1 Dec 2015 Correction of the 1 GENERAL P9 to P14 Correction of the 5 DIAGNOSTIC PROGRAM P41 to P43 Correction of the 7 EXPLODED VIEW PARTS LIST P73 Ver 2 Jun 2018 Correction of the...

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