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Case CX300C, Operator'S Manual

The Case CX300C Operator's Manual can be downloaded for free from manualshive.com. This comprehensive manual provides detailed instructions for operating the CX300C excavator, ensuring optimal performance and safety. Download the manual today to access essential information for maximizing the productivity of your machine.

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Cab protection (ROPS and FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
Engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Front storage box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
Fuel tank filler pump (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77
Load handling eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74
Lower panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
Optional tool supply valves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Rear view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Rear view mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Safety valves (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Side doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
Towing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
Windshield washer reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73

FAULT CODE RESOLUTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Engine troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

FORWARD CONTROLS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9

Clock adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Diesel particulate diffuser (DPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Front lower window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Front right-hand console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Hand control levers and pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Menu screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Monitor switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
System display and function control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Description of the main components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electro-magnetic interference (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Left, right, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Telematics - Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Adjustment of engine valve rocker clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
Bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
Cab protection (ROPS and FOPS) (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
Checking the cylinders for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
Checking the machine settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
Checking the opening of the quick coupler locking hook (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Diesel particulate diffuser (DPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Fan and alternator drive belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Fire extinguisher (not supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
Fluid capacities and lubricant specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Fluids, fuels and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Fuel tank filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Gas spring inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Grease points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Summary of Contents for CX300C

Page 1: ...ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 CX300C Part number 47510038 1st edition English April 2013 Replaces part number 47482582 Crawler Excavator OPERATOR S MANUAL...

Page 2: ...ls and accessories 3 3 OPERATOR S SEAT Air suspension seat adjustments 3 5 FORWARD CONTROLS Hand control levers and pedals 3 9 Windshield 3 15 Front lower window 3 16 Front right hand console 3 17 Sys...

Page 3: ...box 3 69 Side doors 3 70 Battery master switch if equipped 3 71 Engine hood 3 72 Lower panels 3 73 Windshield washer reservoir 3 73 Load handling eyes 3 74 Towing holes 3 75 Safety valves optional 3 7...

Page 4: ...PERATIONS SHIPPING TRANSPORT Transporting the machine 5 1 Tie downs for shipping Procedure 5 6 RECOVERY TRANSPORT Towing 5 8 6 MAINTENANCE GENERAL INFORMATION Basic instructions 6 1 Fluids fuels and l...

Page 5: ...g a tooth on a backhoe bucket 6 62 Replacing a backhoe bucket 6 63 Checking the opening of the quick coupler locking hook optional 6 65 Air conditioning 6 67 Diesel particulate diffuser DPD 6 71 Gas s...

Page 6: ......

Page 7: ...voided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGE...

Page 8: ...ARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery post terminals and related accessories...

Page 9: ...Dealer in order to make sure that any adaptations or modifications made are in keeping with the ma chine s technical specifications and with prevailing safety requirements Any modification or adaptat...

Page 10: ...variations Dimensions and weights are provided with approxi mate values and the machine fitting shown in the illustrations may not correspond with standard models For precise information on specific...

Page 11: ...CONSTRUCTION Dealer with the type and serial number of your machine or accessories Write the following in the spaces below the type serial number and year of manufacture of your machine accessories a...

Page 12: ...harges invalid warranty legal action and possible confiscation of the machine until rework to original condition is com pleted Engine service and or repairs must be done by a certified technician only...

Page 13: ...OPS Falling Objects Protective Structure optional Complies with ISO 10262 level 2 standard Identification number E4E41FA0 6 Structure protection ROPS Roll Over Protective Structure Complies with ISO 1...

Page 14: ...erence EMC Interference may arise as a result of add on equipment which may not necessarily meet the required standards As such interference can result in serious malfunction of the unit and or create...

Page 15: ...s is an asset monitoring system that combines Internet cel lular and GPS technologies A transponder unit is mounted on the equipment that wirelessly communicates with the user interface CASE CONSTRUCT...

Page 16: ...upports the attachment at the front end of the machine plus the engine hydraulics and cab When the operator works the controls the engine driven pump delivers hydraulic fluid to the control valves The...

Page 17: ...oom 8 Boom cylinders 9 Cab Operator s compartment 10 Swing reduction gear 11 Fuel tank 12 Hydraulic reservoir 13 Batteries 14 Air filter 15 Engine compartment 16 Counterweight 17 Swing components 18 T...

Page 18: ...1 GENERAL INFORMATION 1 12...

Page 19: ...cate the dif ferent ways of coping with these situations Other safety messages are used throughout the manual to indicate specific dangers Whatever type of work is being done earthmoving han dling etc...

Page 20: ...tion of each control Incorrect operation of the controls can cause serious injuries Check all controls and safety devices in a safe open area before starting work Keep away from dangerous areas such a...

Page 21: ...ol arm must be in the raised position Never forget this basic requirement Never leave the operator s compartment while the en gine is running To get in or out of the cab it is imperative that the up p...

Page 22: ...er the attachment until it is resting on the ground Stop the engine and remove the ignition key Lock the tracks to prevent any machine movement Any unauthorized modifications made to this ma chine can...

Page 23: ...es Before performing maintenance for the electrical sys tems or electric welding always place the key of the battery master switch in O Off position if equipped or disconnect the negative terminal of...

Page 24: ...FETY INFORMATION Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360 plus 2 m 1 Working area 2 Safety area TD673F 001 2...

Page 25: ...lines In U S A and Canada call one of many One Call System Directory services If you do not know the local number call the national number U S A and Canada only 1 888 258 0808 Check with local author...

Page 26: ...s clean and legible Clean safety decals with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or re...

Page 27: ...2 SAFETY INFORMATION Position of decals When replacing a decal make sure it is located as shown below QNTTT2 019A 2 See chapter Illustration of decals for the functions of decals 2 9...

Page 28: ...2 SAFETY INFORMATION QNTTT2 011B_TU 3 2 10...

Page 29: ...erence This decal draws attention to the fact that in certain po sitions there can be interference of the tool between the attachment and the operator s compartment Always ob serve a minimum safety di...

Page 30: ...6ERKX 001 6 Seat belt This decal shows that the seat belt must always be fas tened so that you don t get ejected if the machine turns over 4PICYH 001 7 Operator s manual This decal shows that you must...

Page 31: ...operator s man ual before using the Diesel Particulate Diffuser system MUBYWM 001 11 Function of the control levers Part number KHP17370 This decal shows the function of the left hand and right hand c...

Page 32: ...art number KHP17380 KHP21120 With right hand option KHP21150 with left hand option KHP21160 with right and left hand option This decal shows the function of the left hand and right hand control levers...

Page 33: ...ion of the levers and pedals Part number KHP1486 standard travel control and travel one pedals KHP1484 with right hand option KHP1485 travel control and travel one pedals with right hand option KHP151...

Page 34: ...holder matches selector valve position See Control pat tern cards decal 34 NZU4ZU 002 23 It is forbidden to stand within the working range of the upperstructure Part number KHP17510 This decal remind...

Page 35: ...is decal MFACCK 001 26 Hydraulic reservoir Part number KHP1330 This decal shows the location of the hydraulic reservoir WBFA11 001 27 Fuel tank Part number KHP17840 This decal shows the location of th...

Page 36: ...s decal warns that it is forbidden to start the engine by any other means than with the ignition key HISNJU 001 31 Risk of falling Part number KHP12220 This decal shows that a safety distance must be...

Page 37: ...tion 4ZOD29 002 34 Fan belt Part number KHP1337 This decal warns that the fan and the fan belt must never be touched while the engine is running Stop the engine before performing any operation 90C1625...

Page 38: ...ommon rail Part number KHP13160 This decal indicates that the high pressure valve of the common rail must not be loosened because the engine fuel system is highly pressurized It indicates that high pr...

Page 39: ...ng is loosened the valve may fly out It indicates that check valve loosening must be performed correctly after reading the operator s manual PHT2DH 002 43 Tie down point Part number KHP15200 This deca...

Page 40: ...protection FOPS Falling Objects Protective Struc ture optional and ROPS Roll Over Protective Structure Part number KHP18640 This decal indicates that it is prohibited to weld drill and cut the cab pro...

Page 41: ...number KHP11720 7XQ428 007B 50 Control pattern card if equipped Part number KHP17380 This card is placed on one side or the other according to selected configuration type of the control levers in the...

Page 42: ...pped Part number KHP1757 This decal shows the position in which the selector must be placed according to the selected configuration type of the control levers See Control pattern selection decal 35 KH...

Page 43: ...is used KHP18370 A00 55 Filling pump if equipped Part number L2651565 This decal shows that this manual should be consulted to fill the fuel tank using the filling pump FY5M4P 001A 56 Quick coupler o...

Page 44: ...erformed correctly after reading the operator s manual H396RV 001A 58 Customer assistance Part number KHP18650 This decal indicates the telephone number for assistance 8E716016A 59 Battery Disconnect...

Page 45: ...als and their meaning before attempting to operate this machine Raise load vertically DC04E038 1 Face machine operatorr raise right forearm vertical with index finger pointing up and move hand in a sm...

Page 46: ...arm out horizontally from shoulder make a fist with index finger pointing in swing direction Swing right DC08E045 8 Face machine operator extend left arm out horizontally from shoulder make a fist wi...

Page 47: ...with index finger pointing out and rotate hand in a forward circular motion Travel forward DC08E050 13 Face machine operator bend both elbows in make fists and rotate fists one over the other in a rev...

Page 48: ...ke fist with right hand and hold stationary bend left arm in make fist with left hand and rotate left fist in a small reverse circular motion Turn right DC08E055 18 Face machine operator raise left fo...

Page 49: ...is illustrated Stop DC08E058 21 Face machine operator raise left arm out horizontally from shoulder with hand open and facing down move arm in a horizontal motion back and forth Emergency stop DC08E0...

Page 50: ...2 SAFETY INFORMATION 2 32...

Page 51: ...e and use the handle 2 from the inside YARHC2 001 1 YARHC2 002 2 The door can be latched in completely open position To unlatch the door tilt the lever 3 downward NOTICE Do not leave the door ajar Fix...

Page 52: ...all hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Maintain a three point contact to avoid falling both hands o...

Page 53: ...compartment controls and accessories WARNING Misuse hazard Before starting the engine make sure you are fully aware of the location and the function of each control Failure to comply could result in...

Page 54: ...ety bar 8 Left hand control lever arm and upperstructure swing controls 9 Footrest or option pedal 10 Travel control levers and pedals 11 Footrest or option pedal 12 Front right hand console moniter d...

Page 55: ...e seat can only be carried out when the operator is seated in the seat the engine is shut down and the ignition key is set to ACC accessory current supply 4TUAZZ 001 1 1 Combined height and weight adj...

Page 56: ...01 3 Seat back angle adjustment WARNING Unexpected machine movement Before tilting the back of the seat forward you must raise the armrests This prevents acci dental operation of the control levers Fa...

Page 57: ...the control 3VH81N 001 6 Armrest angle adjustment Raise the armrest and adjust to the desired angle using the knob 7 then lower the armrest G6MXZX 001 7 Headrest adjustment The headrest 8 can be adju...

Page 58: ...W0046A Sit comfortably in the operator s seat pull out a long sec tion of belt and engage it in the fastening system 9 NOTE If the section of belt pulled out is not long enough release it so it rolls...

Page 59: ...te due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier VF3UDD 001 1 1 The arm extends 2 The arm retracts 3 The upperstructure turn...

Page 60: ...inertia In this event make allowance for the extra movement by releasing the control slightly earlier VF3UDD 001 5 1 The boom lowers 2 The boom raises 3 The upperstructure turns to the left 4 The uppe...

Page 61: ...travel speed selector Refer to page 3 23 KW9JGV 001D 9 Auxiliary pedal if equipped WARNING Unexpected machine movement ALWAYS lock the auxiliary pedals when not in use Failure to comply could result...

Page 62: ...ight 2 The clamshell turns to the left See chapter Adjustment and locking auxiliary pedals ATTENTION Consult your CASE CONSTRUCTION Dealer before mounting optional tools LY2WL1 001 11 Low flow hydraul...

Page 63: ...not used it is necessary to lock the pedal For locking the pedal engage the locking pin 1 in the locking hole 2 SNKQ6K 003A 14 For using the pedal place the locking pin 1 in this posi tion SNKQ6K 001...

Page 64: ...7A The adjustment of auxiliary pedals is adapted for use with the accessory installed on the attachment Accessory using two pedal flows can be operated in two directions the locking pin 1 is removed S...

Page 65: ...C0045A Opening 1 Fold the sunshield 1 optional back against the wind shield and operate the lever 2 Hold the lower and upper handles 3 and carefully raise the windshield DU3Y32 001 1 2 Pull the windsh...

Page 66: ...dow may only be removed when the windshield is open 1 Remove the window from its housing by sliding it up ward T3FQE4 001A 1 2 Place the window in the storage position provided to the left of the oper...

Page 67: ...selection status Displays the machine status Displays the back monitor Displays the machine maintenance status 3 Monitor switch Selects the machine status The monitor display can be switched 4 Air ven...

Page 68: ...3 CONTROLS INSTRUMENTS System display and function control panel MUC8LU 034Z 1 MUC8LU 044Z 2 3 18...

Page 69: ...to wait until the fuel tank is empty before filling with fuel If the tank becomes empty air bleeding of the fuel system is required 4 Work mode icon These indicators display the initial work mode and...

Page 70: ...the maximum output state is entered automatically for the at tachment 14 Mute icon Displayed when the radio volume is muted 15 Hour meter The hour meter displays the engine operation time in units of...

Page 71: ...engine Indicates that there is a problem short or disconnection in the electrical system of the engine An alarm sounds Stop the engine and remove the ignition key and then in spect the electrical syst...

Page 72: ...option line operation is performed but the option line mode is not selected correctly Service due Displayed when service is due for an oil fil ter For details on the maintenance see Maintenance infor...

Page 73: ...The selected attachment is displayed on the monitor screen ATTENTION Before changing the attachment type stop operation and set the machine in parking position 4 Front wiper switch This switch has 3 p...

Page 74: ...select or a change a menu item MUC8LU 026 2 Refer to page 3 26 for use 9 Camera display switch Press this button to switch between the machine information screen machine information camera joint disp...

Page 75: ...ime display returns to 0 NOTE If the key is switched Off the hour meter goes out If the hour meter button is pressed after the key is switched Off only the hour meter will be displayed for 20 seconds...

Page 76: ...access the following menu If 4 is pressed the display returns to the machine infor mation screen original screen K38QEJ 002 2 Brightness day 1 Push button 1 or 2 2 Pushing button 1 is down level Push...

Page 77: ...ng menu If 4 is pressed the display returns to the machine infor mation screen original screen Y2Q5JH 002 5 Maintenance information 1 Push button 3 or 4 2 Select item of Maintenance information 3 Push...

Page 78: ...one more time the display returns to the machine information screen NB1Y5Z 005Z 7 Auxiliary hydraulics Pattern 1 1 Push menu button 1 8KYGS8 001Z 8 2 Select Auxiliary hydraulics 8KYGS8 002 9 3 The au...

Page 79: ...raulics screen is displayed by carry ing out operation 1 KS1YPB 002 12 Breaker or crusher selection 1 Push button 3 or 4 and select item Attachment type 2 Push button 1 or 2 and choose attachment type...

Page 80: ...3 002 14 Flow setting 1 Push button 3 or 4 and select item of Set max flow 2 Push button 1 or 2 and choose maximum number or flow 3 Pushing button 1 is down number Pushing button 2 is up number NEMECY...

Page 81: ...B3 002 17 NOTE When adjusting the pressure depress the option pedal completely or slide the proportional switch to max imum If low flow and high pressure are selected the adjust ment setting may not i...

Page 82: ...or slide the proportional switch to maximum NOTE Make adjustments before connecting to an at tachment LMXLB3 005 21 4 Hold the switch until Pressure adjusting complete is displayed on the screen LMXLB...

Page 83: ...splay camera setting 1 Push button 3 or 4 and select item of Camera set ting 2 Push button 2 NOTE A maximum of 3 cameras can be installed Con sult your CASE CONSTRUCTION Dealer if you would like to in...

Page 84: ...r Off 2 View display Camera1 2 1 Push button 3 or 4 2 Select item 2 View display Camera1 2 3 Push button 1 or 2 4 Select item On or Off 2 View display CAMERA1 3 1 Push button 3 or 4 2 Select item 2 Vi...

Page 85: ...button 1 is pressed EH85RT 004Z 27 1 Camera1 2 Camera2 3 Camera3 The pictures above display when all camera outputs are set to On There is a maximum of 5 types of screen displays NOTE When camera mod...

Page 86: ...d temporarily from the tailpipe as particulate matter combustion progresses during diffuser regeneration It does not imply any problems Do not execute regeneration in a poorly ventilated room The smel...

Page 87: ...e DPD trouble Red 2 Gauge Normal operation Collected particulate matter amount is indicated In automatic regeneration Remaining regeneration time is displayed In manual regeneration Remaining regenera...

Page 88: ...tion may change into manual regeneration since automatic regeneration does not start or is not completed normally Stop the engine if the machine is not used for a long time 1 The gauge becomes full Au...

Page 89: ...ntinued when automatic regeneration is suspended for a long time Move to a safe place as quickly as possible and execute regeneration Operation changes to manual regeneration if automatic regeneration...

Page 90: ...the following if the lamp and the indicator blink 1 Stop machine operation and carry out cooling When cooling is completed the lamp and the indicator are lit After cooling is completed The green lamp...

Page 91: ...Carry out cooling after completion of work Press the switch again to restart automatic regeneration The green lamp is lit The indicator is lit The buzzer sounds 2 seconds The following message is dis...

Page 92: ...time the engine problem warning lamp goes on and the diffuser needs to be repaired NOTE Consult your CASE CONSTRUCTION Dealer if a red DPD icon is displayed Manual regeneration finishes earlier immed...

Page 93: ...CONTROLS INSTRUMENTS Regeneration time 20 to 25 minutes NOTE The regeneration time may differ depending on the conditions 4 The gauge becomes zero The lamp goes out Manual regeneration is complete 3 4...

Page 94: ...generation If regeneration is suspended for a long time the engine problem warning lamp goes on and the diffuser needs to be repaired 1 In manual regeneration The orange lamp is lit The following mess...

Page 95: ...tion When the switch is pressed again while the orange lamp is blinking manual regeneration starts Do not press the switch if manual regeneration should not be started The blinking orange lamp goes ou...

Page 96: ...stop blinking and go out after 10 seconds The following message is displayed again Push DPD switch to activate 8 Manual regeneration starts The orange lamp is lit The buzzer sounds for 2 seconds The...

Page 97: ...ay the menu screen ETGEOB 001 1 2 Select Clock adjust in the menu screen by pressing buttons 2 to 3 and enter by pressing button 5 ETGE0B 004 2 3 Set the time on Hour Minutes by pressing buttons 2 to...

Page 98: ...nd the horn before operating the machine 5 Storage tray 6 Option control if equipped 7 Cab radio mute control Located below the control lever this control is used to mute the sound without having to o...

Page 99: ...such as hy draulic breaker if equipped etc Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use 1...

Page 100: ...Temperature 4 Ventilation 5 Air conditioning 6 Windshield defroster 7 Air flow direction 8 Air recycling 9 Display screen On Off This push button 1 is for turning the system On or Off NOTICE When the...

Page 101: ...it To select the scale required press the two push buttons 3 simulta neously for five to ten seconds The degrees Fahrenheit temperature will be followed by an F GG7D18 001 4 Air recycling This button...

Page 102: ...on the display screen will disappear NOTICE When this button is used the control 7 is de activated W98JSC 003 8 Air conditioning ATTENTION When using the air conditioning it is essen tial for all the...

Page 103: ...hot or cold air quickly Cold air Quit the automatic mode by pressing button 2 then press button 3 down to the minimum temperature of 18 C 64 4 F Ventilation will be at maximum and cold air flow will...

Page 104: ...lever 2 operates the safety bar 1 and cancels the functioning of the control levers and pedals When the lever 2 is in central position the safety bar 1 is in inward position in the control arm and the...

Page 105: ...se otherwise the batteries may become discharged NOTE To replace bulbs Refer to page 6 81 9BWN45 001A 1 Emergency exit hammer Located on the left hand cab use the hammer 1 to break the rear window and...

Page 106: ...lled or removed NOTE For safety reasons the switch cannot be operated by simply pressing the top To lock press the bottom of the switch In this position the audible alarm device will cease to function...

Page 107: ...rotating the acceleration button to the right NOTE If there is no change in engine speed press and release the engine automatic idle speed selector 3 Engine idle speed selector This control enables au...

Page 108: ...as hy draulic breaker if equipped etc Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use 12 Propo...

Page 109: ...uttons 1 through 6 Preset station One FM1 one FM2 and one AM station can be preset for each button If you long push the desired number of the preset keys 1 to 6 with the radio ON the receiving frequen...

Page 110: ...should be done again The radio is capable to store 6 stations of FM and 6 sta tions of AM Auto store memory During radio mode pressing this button and release will automatically scan the current band...

Page 111: ...the latter can be used as a 24 volts electrical socket NOTE Once the cigarette lighter has been removed from its socket the latter can be used as a 24 volts electrical socket NOTICE It is strictly pro...

Page 112: ...ear right hand cab upright NOTICE Take care not to obscure the view with clothes that are too bulky 5TUHIM 001A 1 Cup holder Located on the front right hand side of the operator s seat the cap holder...

Page 113: ...x Located on the left hand site behind the operator s seat UE1ERB 001A 1 Remove the cover of the fuse box To replace a fuse refer to page 6 74 UE1ERB 002A 2 Magazine rack Located on the right hand sid...

Page 114: ...d to store different cold or hot products drinks etc NOTE This is an insulated compartment The compart ment may not cool or heat depending on the conditions XKM1BK 001A 1 Storage compartment Located b...

Page 115: ...urtain To open the roof hatch operate the handle and push the handle To close the roof hatch pull the handle until engagement NOTICE Since roof hatch opening is assisted by two gas struts simply follo...

Page 116: ...gent in the fuel tank It may damage the engine NOTE Clean around the fuel cap before refuelling and do not remove the filter located in the filler orifice Refer to page 6 57 NOTE In cold weather use f...

Page 117: ...ne damage Keep the mirrors clean and properly adjusted Failure to comply could result in death or serious injury W1078A Cab Two rear view mirrors J8C3UF 002 1 Upperstructure One rear view mirror at th...

Page 118: ...3 CONTROLS INSTRUMENTS Visibility zone The illustrations below show the visibility zone that each rear view mirror must cover 49C98794 4 213A04ED 5 3 68...

Page 119: ...t storage box This is to the front right of the upperstructure It is used for storing emergency parts The storage box also gives access to the fuel tank filler pump if equipped and the upperstructure...

Page 120: ...put the struts back into their storage housing Use the ignition key to lock the side doors Right hand door The right hand door gives access to certain hydraulic components pump filter etc and also to...

Page 121: ...rcuits are disconnected NOTICE Never turn the key of the battery master switch in O Off position when engine is running the electrical systems can be damage NOTICE When the engine is stopped always wa...

Page 122: ...locks automatically in position DU3Y32 005 1 DU3Y32 004 2 Closing WARNING Moving parts Make sure the hood is closed properly before driving the machine Failure to comply could result in death or se ri...

Page 123: ...the machine with the panels re moved D5CW65 002 1 Windshield washer reservoir This reservoir located in the rear left hand compartment is equipped with an electric pump which is operated from the cont...

Page 124: ...t Always have a bucket installed when using the con necting rod eye Failure to comply could result in death or serious injury W0246A When lifting loads the slings and chains must be attached to the lo...

Page 125: ...ossible carry out the repairs at the site Failure to comply could result in death or se rious injury W0286A Located at the front and rear of the undercarriage These holes are used to tow heavy objects...

Page 126: ...the event of a line or hose accidentally breaking In the latter event they also ensure that the attachment may be lowered gently to the ground On boom cylinders C5CI3R 001 1 On arm cylinder 2Y66O4 00...

Page 127: ...nd stop the engine and set the ignition key to the On position contact 2 Take the inlet pipe out of the storage compartment 8VHZ5J 001 1 3 Measure the height of the drum and place the identifi cation...

Page 128: ...start Filling begins NOTE It is possible to stop filling at any time for any reason empty drum for example by turning the switch to the Off position 8 When the fuel tank is full turn the switch and t...

Page 129: ...re the fitting supports and fastening elements on the machine are an integral part of the structure After a fire corrosion or collisions any possible damage to the cab protection structure must be car...

Page 130: ...3 CONTROLS INSTRUMENTS 3 80...

Page 131: ...under the machine The operator must be alone on the machine 13 Make sure nobody is standing in the machine work ing area 14 Find out about current safety measures in use on the work site 15 Work out a...

Page 132: ...chment for sweeping the ground to level out rubble or push objects transversal stress on the attachment 18 Avoid running the engine in a confined space If there is no alternative proper ventilation mu...

Page 133: ...ly During the run in period the following checks and servic ing operations should be carried out in addition to those specified in the service schedule After the first 50 hours Check the pad screws ar...

Page 134: ...en configured a special access code has to be recorded which must be entered whenever you start the engine ATTENTION Once the code has been recorded do not forget it as it can not be changed without c...

Page 135: ...entered when starting the engine You are not obliged to activate the anti theft protection In that case all you have to do is to turn the ignition key to the Off position when shutting down the engine...

Page 136: ...from the one registered the message Error is displayed the opera tion has to be restarted Place the ignition key in the Off position and repeat Steps 1 to 3 NOTE If the anti theft protection was activ...

Page 137: ...ction cancellation lever is in the cen tral position safety bar in inward position HISNJU 003 1 3 Make sure the engine throttle button 1 is in low idle position In cold weather leave it in half way po...

Page 138: ...er forward safety bar in outward position NOTE Check the systems display and console frequently while the engine is running Refer to page 4 10 NOTICE This machine is equipped with a new type of en gin...

Page 139: ...approximately 5 to 10 minutes Manual engine warm up With the engine throttle button a quarter open start the engine and allow it to run approximately for 5 to 10 minutes When the coolant temperature r...

Page 140: ...serious injury W0250A When the engine has started and before beginning work the following procedure must be observed 1 Let the engine idle for about five minutes until it has warmed up 2 Move the eng...

Page 141: ...re Refer to page 6 5 Hydraulic fluid The viscosity must correspond to the ambient temper ature conditions Refer to page 6 5 Coolant solution It must have specifications corresponding to the ambi ent t...

Page 142: ...rs a whistling sound will be heard if the control lever is held in position while the corresponding cylinder is at the end of its stroke In this case release the control lever If earth or mud stays st...

Page 143: ...ncy situations 3 Turn the ignition key 2 to the Off position NOTE To activate the anti theft protection when stopping the engine refer to page 4 4 NOTICE When the engine is to be shut down for a con s...

Page 144: ...y W0289A ATTENTION Before undertaking any travel raise the at tachment NOTE Travel speed depends on the tilting angle of the travel control levers and pedals and the speed travel mode selected NOTE Th...

Page 145: ...ing to the left forward travel Simply press the right hand pedal or the right hand lever forward CS98M548TBP1 4 Turning to the right forward travel Simply press the left hand pedal or the left hand le...

Page 146: ...o the left Press the right hand pedal or the right hand lever forward and at the same time press the left hand pedal or the left hand lever rearward ATTENTION Turning on the spot cannot be done if hig...

Page 147: ...pment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You a...

Page 148: ...ompartment ATTENTION Before handling the machine make sure the slings are in perfect condition and that they are ca pable of supporting the weight of the machine Refer to page 8 4 ATTENTION It is impe...

Page 149: ...e Burst Check Valve on your machine s boom cylinders This system prevents the sudden lowering of the load in the event of a failure of a hydraulic hose line or fitting in the boom hydraulic system Suc...

Page 150: ...TION Maintain this position throughout the load handling operation W1UFZ2 001A 2 The handling eye must be able to be seen from the cab throughout the load handling operation ATTENTION It is strictly f...

Page 151: ...tions can be dangerous Rain snow ice loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to...

Page 152: ...the cut The backhoe bucket teeth and blade must cut the ground like the blade of a knife The depth of dig varies depending on the type of material Excavating method PDH0493MTBP1 2 PDH0494MTBP1 3 1 Cor...

Page 153: ...er towards the machine and never use it as a lever as the stress would be borne by the quick coupler cylinder XOQMIB 002 1 Quick tool installation and removal WARNING Hazard to bystanders ALWAYS make...

Page 154: ...loping slightly towards the cab to release the safety device Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts TX8XZ1 002A 3 4 Operate th...

Page 155: ...006 7 8 Maintain the pressure in the bucket cylinder to allow the latching hook to close Raise the attachment so you can see the bucket pin CT02C209TBP1 8 9 Make sure you can see that the bucket pin i...

Page 156: ...cally vertical sloping slightly towards the cab to release the safety device Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts KKZVLU 021...

Page 157: ...4 OPERATING INSTRUCTIONS 4 Operate the arm control to unhook the tool KKZVLU 024A 14 4 27...

Page 158: ...he following procedure to lower the attachment 1 Turn the ignition key to the On position DYWTC6 001A 1 2 Push the function cancellation lever forward safety bar in outward position HISNJU 008 2 3 Pla...

Page 159: ...the correct circuit configuration and flow rate for the tool Hydraulic breaker or single flow hydraulic circuit configuration Pedal type standard right hand lever 1 Make the necessary tool connections...

Page 160: ...guration and flow rate and pressure for the tool DF9E19E2 5 5 Unlock the pedal and engage the locking pin 1 SNKQ6K 002 6 6 Use the control pedal to operate the hydraulic breaker ATTENTION In Bucket mo...

Page 161: ...s located at the tip of the arm left hand and right hand side VOHLGR 016 9 2 Switch 1 located on the front right hand console cor responding to the hydraulic breaker Every time the switch 1 is pressed...

Page 162: ...ure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool DF9E19E2 13 5 Proportional switch 1 Proportional switch Option control swi...

Page 163: ...orrect circuit configuration and flow rate and pressure for the tool EC3339BB 15 Muti purpose circuit with pressure adjuster Pedal type 1 Make the necessary tool connections and then using a hexagonal...

Page 164: ...18 4 After switch 1 has been operated the set flow and pressure will be displayed for a set amount of time 1B507B50Z 19 NOTE To prevent failure or damage to the tool make sure that you select the cor...

Page 165: ...ediately and carry out auxiliary set up VSLYI8 005A 22 Proportional switch type 1 Make the necessary tool connections and then using a hexagonal wrench open the supply valves located at the tip of the...

Page 166: ...nt failure or damage to the tool make sure that you select the correct circuit configuration and flow rate and pressure for the tool 26D72C31 27 5 Proportional switch 1 Proportional switch Option cont...

Page 167: ...rcuit flow patterns Flow patterns can be selected from the 20 shown below NOTE The number of setting patterns is 10 maximum 1 flow 2 flows 243 l min 53 5 UK gpm 486 l min 106 9 UK gpm 225 l min 49 5 U...

Page 168: ...d Every time the switch 1 is pressed one of the differ ent types of flow patterns recorded for the pump can be selected VOHLGR 002 30 2 The recorded value can be identified by the number shown on the...

Page 169: ...ers nibblers or other special attachments Left hand control lever The left hand control lever can control four machine oper ations for the operator s convenience The radio mute switch is located on th...

Page 170: ...ge retract the attachment dig the bucket into the ground to anchor it 3 Turn the engine throttle button to low idle position and let the engine run for approximately five minutes 4 If necessary activa...

Page 171: ...not be avoided set up approved traffic signs WARNING Fall hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Mainta...

Page 172: ...4 OPERATING INSTRUCTIONS 4 42...

Page 173: ...ks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing a...

Page 174: ...The counterweight MUST be removed before transporting the machine without an attachment Con sult you dealer Failure to comply could result in death or serious injury W0260A ATTENTION Make sure you kn...

Page 175: ...etres above the bed of the trailer ATTENTION In this position the travel and steering con trols are reversed UUDO6A 004A 4 5 Machine without attachment Place the machine in line with the trailer with...

Page 176: ...key place the function cancellation lever in the central position with the safety bar inward 9 Make sure that all doors hoods and access panels are correctly locked 10 Fold the rear view mirrors inwar...

Page 177: ...elect low travel speed 6 Move the machine forward slowly raising the attach ment if equipped so as to keep it a few centimetres off the ground 7 Turn the rear view mirrors back to their correct posi t...

Page 178: ...rtation 6 Verify that everything is blocked and tied down before transporting the machine NOTICE Movement of the machine during transportation is dangerous Secure the machine firmly with wire rope or...

Page 179: ...to attach the other ends of chains to the trailer Also secure the front and rear of lower with chains 2_0239 3 7 Verify that everything is blocked and tied down before transporting the machine NOTICE...

Page 180: ...r serious injury W0259A ATTENTION Towing must always be done in alignment with the undercarriage NOTICE The machine must be towed very slowly over a short distance and only if it is really unavoidable...

Page 181: ...5 TRANSPORT OPERATIONS Towing a load To tow a load of up to 10 tons use one of the towing holes provided for this purpose Refer to page 3 75 IHKO3C 001 2 5 9...

Page 182: ...5 TRANSPORT OPERATIONS 5 10...

Page 183: ...ll maintenance operations must be carried out with the engine stopped and the key removed from the ignition key It is preferable to wait for all circuits to cool down before starting work Clean the gr...

Page 184: ...nalysis program Consult your CASE CONSTRUCTION Dealer Hourmeter The hourmeter enables service operations to be sched uled Its hourly indications are the same as those of a clock when the engine is run...

Page 185: ...track rollers and the idler wheels are not leaking oil Attachment Check the cylinders are not leaking oil Check the condition of all lines Check the condition of the bucket teeth After starting the en...

Page 186: ...f the quick coupler without prior authorization can cause serious injury Do not carry out any modification without authorization Consult your CASE CONSTRUCTION Dealer NOTICE If you use your quick coup...

Page 187: ...F to 20 C 68 0 F CASE AKCELA HYDRAULIC EXCAVATOR FLUID COLD CLIMATE MS 1216 ISO VG 32 DIN 51524 PART 2 Biodegradable fluid 30 C 22 0 F to 40 C 104 0 F This yellow coloured fluid is miscible with stan...

Page 188: ...tures have low sulphur content have very little residual carbon Recommended conditions that can be applied to diesel fuel JIS Japanese Industrial Standard No 2 DIN Deutsche Industrie Normen DIN 51601...

Page 189: ...Methyl Ester Biodiesel Biodiesel Fuel consists of a family of fuels derived from vegetable oils treated with methyl esters ATTENTION Biodiesel Fuel blends are approved for your engine only if they com...

Page 190: ...in the machine ATTENTION Machines must not be stored for more than three months with Biodiesel Fuel blends in the fuel system If long storage periods are necessary the engine must run on Diesel Fuel...

Page 191: ...d the relative legislation applicable to your country Where no legislation exists obtain information from suppliers of oils filters batteries fuels antifreeze cleaning agents etc with regard to their...

Page 192: ...n the right of the description indicate the number of lubrication points NOTE After lubrication refit the protective and indicating plastic caps to the grease fittings Machine QC3CE6 004 1 Every 500 h...

Page 193: ...6 MAINTENANCE Every 500 hours Turntable teeth 1 See Greasing the turntable teeth 5ZISAG 006 3 Every 2000 hours Swing reduction gear 1 See Greasing the swing reduction gear ELVIVS 005B 4 6 11...

Page 194: ...ZP27VD 002 5 ATTENTION If the following linkage points are not equipped with original parts these points must be lubricated every 50 hours Every 1000 hours Boom bottom pin 2 Boom cylinder top pin 2 A...

Page 195: ...6 MAINTENANCE Every 1000 hours Boom cylinder bottom pin 2 8U6DVD 022 7 Boom arm linkage 2 8U6DVD 023 8 Arm cylinder top pin 1 8U6DVD 004A 9 6 13...

Page 196: ...ge points are not equipped with original parts these points must be lubricated every 10 hours Every 250 hours Bucket linkages 2 ATTENTION If an accessory other than the bucket is in stalled hydraulic...

Page 197: ...s these points must be lubricated every 50 hours Every 1000 hours Yoke connecting rod linkages 4 ATTENTION If an accessory other than the bucket is in stalled hydraulic hammer etc these points must be...

Page 198: ...NTENANCE Quick coupler tool optional Type of grease refer to page 6 5 Every 50 hours Cylinder bottom pin 1 Locking system pivot 1 BPX2DN 004 14 Cylinder top 1 BPX2DN 005 15 Hook pivot 1 BPX2DN 006 16...

Page 199: ...rotective panel from the lower central area 2 Remove plug 2 3 Discharge the water or contaminated grease 4 Install plug 2 5 Insert new grease through the port and install the in spection cover 1 5ZISA...

Page 200: ...ers within brackets mentioned on the right of the description indicate the number of levels Every 10 hours Engine oil 1 Refer to page 6 20 UJHECF 004 1 Coolant solution expansion reservoir 1 Refer to...

Page 201: ...6 MAINTENANCE Every 250 hours Batteries 2 Refer to page 6 76 6AJ2D6 006 4 Travel reduction gears 2 Refer to page 6 49 6AJ2D6 007 5 Swing reduction gear 1 Refer to page 6 47 6AJ2D6 008 6 6 19...

Page 202: ...ngine has been stopped for fifteen minutes raise and lock the engine hood remove the dipstick 1 wipe it with a clean cloth and insert it back in the guide tube as far as it will go Then take it out ag...

Page 203: ...he filling plug VD9EED 006 4 3 Remove the protective cap from the engine housing drain valve 4 Screw the end of the extension drain hose onto the engine check valve place the other end in a container...

Page 204: ...not use a filter wrench to tighten the filter Excessive tightening can damage the filter and their seals VD9EED 004 7 9 Fill the engine with new engine oil Install the filling plug 10 Run the engine...

Page 205: ...hs Draining the system long duration Every 1000 hours or every 2 years Draining the system with anti freeze spring and autumn Twice a year System capacity 30 8 l 8 1 US gal Type of coolant Refer to pa...

Page 206: ...irst notch and wait for all pressure to release before proceeding Failure to comply could result in minor or moderate injury C0043A 1 Remove the radiator plug K272V1 005 2 2 Open the radiator drain va...

Page 207: ...eed for ten minutes to bring the en gine temperature up to about 80 C 176 0 F 4 Stop the engine and remove the ignition key 5 Drain the system once more 6 Repeat Steps 1 to 5 until the water drained i...

Page 208: ...en the coolant overflows from the air bleeder plug 1 Air bleeder plug 1 tightening torque 24 5 30 5 N m 18 1 22 5 lb ft 5 Run the engine at idle speed for about five minutes Add coolant solution if th...

Page 209: ...ng other than fuel will get into fuel lines Sites with strong wind blowing dust etc Wash hands before operations Do not use gloves Do not open the packaging for the filter kit until you start the inst...

Page 210: ...water can freeze on the top part of the bowl Bleed after the ice has melted SNQWMU 001 2 Replacing the pre filter element ATTENTION If a fuel filter other than a genuine CASE CONSTRUCTION filter is us...

Page 211: ...drain plug 1 seal then install the drain plug 1 the tightening torque must be between 8 N m 5 9 lb ft 12 N m 8 9 lb ft ATTENTION Overtightening can damage the seal ATTENTION Never re use the seals of...

Page 212: ...MO116 008A 9 2 Loosen the air bleed screw 1 3 Turn the ignition key to the On position Do not leave the ignition key in the On position for more than five minutes unless bleed ing has been performed I...

Page 213: ...n propel dirt rust etc into the air Wear eye and face protection when using compressed air Failure to comply could result in death or se rious injury W0307A 3 Clean the filter with compressed air Chec...

Page 214: ...on flat level ground lower the at tachment to the ground and stop the engine 2 Turn the ignition key to the On position UPMXW8 001 1 3 Push the function cancellation lever forward safety bar in outwa...

Page 215: ...6 MAINTENANCE 6 Press the button on top of the breather on the hydraulic reservoir to release any residual pressure UPMXW8 004 4 6 33...

Page 216: ...hours Replace the reservoir breather filter element Every 1000 hours Clean the suction filter Every 2000 hours Replace the return filter Every 2000 hours after the first 250 hours during the run in pe...

Page 217: ...necessary See Filling the reservoir UJHECF 006 2 Filling the reservoir 1 Release all pressure in the hydraulic reservoir Refer to page 6 32 2 Clean the cover plate and the area around the plate Remov...

Page 218: ...f the reservoir 4 After draining close the drain valve 5 Add hydraulic oil if necessary See Filling the reser voir 7DWMPL 002 4 Replacing the pilot filter 1 Release all pressure in the hydraulic syste...

Page 219: ...ilter rod assembly 4 Remove the filter 4 and clean with solvent Dry it completely and check it for any damage If there is any damage on the surface replace it with a new one 5 Install a new O ring 2 a...

Page 220: ...eturn filter cover K4PAH7 003 8 4 Remove the cover 1 and O ring 2 5 Take out the spring 3 valve 4 and filter 5 6 Install a new filter 5 Clean the spring 3 and valve 4 and install them 7 Check O ring 2...

Page 221: ...button 1 to release all pressure in the hy draulic reservoir 2 Remove the nut 2 and the cover 3 from the breather 3 Remove and discard the used filter element 4 4 Install a new element 4 making sure t...

Page 222: ...eservoir drain plug 7 Fill the reservoir with new hydraulic fluid See Filling the reservoir 8 Replace the cover plate seal if required and install the cover plate on the reservoir ATTENTION Before you...

Page 223: ...e engine and run it at low idle speed Loosen the drain port and make sure hydraulic fluid runs out If necessary stop the engine and add oil via drain port Plug the drain port without tightening then s...

Page 224: ...epending on the frequency of use of the hydraulic breaker Percentage of use 100 40 20 10 Interval in hours 10 100 600 10 300 1500 10 600 300 10 800 4000 Service points Hydraulic fluid 1 3 1 3 1 3 1 3...

Page 225: ...lter message is displayed on the message display screen Replace the primary element Every 1000 hours or after cleaning 6 times Replace the secondary element Every 1000 hours or after cleaning the main...

Page 226: ...sed air nozzle should be held at least 3 cm from the inside wall of the element Cleaning is completed once no more dust comes out of the primary element ATTENTION Compressed air pressure should not ex...

Page 227: ...ge by placing an inspection lamp inside the element ATTENTION Change the element if light can be seen through a hole however small PDE0378ATBP1 6 Installing the elements 1 Install the secondary elemen...

Page 228: ...the word TOP at the top and close the fasteners 4 Check that the dust ejector 1 under the filter is work ing correctly ATTENTION If exhaust smoke is abnormal after clean ing the air filter primary ele...

Page 229: ...capacity 7 9 l 2 1 US gal Greasing Every 2000 hours Grease capacity 0 8 kg 1 8 lb Type of oil and grease Refer to page 6 5 Level 1 Park the machine on flat horizontal ground Stop the engine and remov...

Page 230: ...ough the filler hole 1 until the level is cor rect 6 Install the dipstick 1 7 Wait ten minutes and then use the dipstick 1 to check the oil level again If necessary add more oil through the filler hol...

Page 231: ...l plug 2 6 Repeat Steps 2 to 5 for the other travel reduction gear 7 Travel slowly with the machine and make sure there are no leaks MMYFQD 007 1 Draining and refilling 1 Park the machine on flat hori...

Page 232: ...fter work Cleaning When the machine has been working in mud a reduction in temperature can cause the mud to solidify 1 Place the upperstructure at right angles to the under carriage Use the attachment...

Page 233: ...ure the sag of the track at the center between the base of the undercarriage and the pad The value must be between 330 mm 13 0 in and 360 mm 14 2 in 5 Adjust the tension if necessary and then lower th...

Page 234: ...value must be between 330 mm 13 0 in and 360 mm 14 2 in 3 Clean the grease adaptor and fitting and then lower the raised track to the ground 4 Repeat Steps 1 to 3 for the other track NOTICE If the gre...

Page 235: ...rollers and idler wheels use a per manent floating seal type sealing mechanism The ser vice life normally lasts until overhaul but check visually from time to time before work for oil leakage If oil...

Page 236: ...od SOEUXT 011 1 3 Remove the one tach clip 1 and remove the protec tion grilles 2 WARNING Flying debris Compressed air can propel dirt rust etc into the air Wear eye and face protection when using com...

Page 237: ...ntry and mechanical access doors are properly closed before operating the machine Failure to comply could result in death or se rious injury W0238A WARNING Moving parts Make sure the hood is closed pr...

Page 238: ...inger to exert a pressure of about 10 kg 22 0 lb at the center of the belt The tension slack should be between about 6 mm 0 2 in and 8 mm 0 3 in NOTE Check if there are any signs of wear damage to the...

Page 239: ...new belt Adjust the belt using the screw 3 Retighten the retaining screws 1 and 2 Run the engine for about an hour and then check the belt tension again 5PJHCJ 003 4 Adjustment of engine valve rocker...

Page 240: ...to keep it in the front boot Service specifications Every month Examine the fire extinguisher and make sure it is not damaged Every six months Have an approved specialist empty and refill the powder i...

Page 241: ...lding operation is to be performed Never connect the welding apparatus to the undercarriage when welding on the upperstructure or vice versa Never connect the welding apparatus earth to a component of...

Page 242: ...necessary to replace the damaged components of the structure in order to restore the initial protection consult your CASE CONSTRUCTION Dealer LEC4DA 001A 1 Machine inspection and cleaning Service insp...

Page 243: ...CE TEST CONCLUSION Dry Slight traces of oil when a piece of paper is wiped over 20 cm 7 9 in of the rod Normal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains st...

Page 244: ...ocking pin then remove the worn tooth tip C319Z9 012 1 Installation 1 Clean the mating surface on the adaptor 2 Engage a new tooth tip right up to the stop and hold it in position 3 Engage the locking...

Page 245: ...e ignition key 4 Remove the pins hardware C319Z9 013 1 5 Remove the bucket pins 6 Start the engine 7 Disengage the attachment from the bucket and save the linkage seals for re use C319Z9 014 2 Install...

Page 246: ...engine 8 Bring the bucket rod into its housing 9 Stop the engine and remove the ignition key 10 Install the linkage seals between the rod and the bucket Change them if necessary 11 Install the rod bu...

Page 247: ...sult in death or serious injury W0157A Service specifications Check Weekly and each time the quick coupler is installed ATTENTION It is imperative to carry out this check once a week and each time the...

Page 248: ...upler ATTENTION Make sure that the attachment is resting on the ground Shut down the engine and remove the ignition key before carrying out one of the following checks If the quick coupler does not wo...

Page 249: ...which is subject to strict legislation Any defect in the system must be fixed rapidly NOTE Operate the air conditioning system at least once a week if only for a short time Refer to page 3 50 Inspect...

Page 250: ...s Compressed air can propel dirt rust etc into the air Wear eye and face protection when using compressed air Failure to comply could result in death or se rious injury W0307A 2 Remove the filter and...

Page 251: ...hen using compressed air Failure to comply could result in death or se rious injury W0307A 1 Remove the air circulation filter located on the bottom of the back of the operator s seat and clean it wit...

Page 252: ...ately one minute after turning on the air conditioning A Very few bubbles observed then transparent at first then whitish Normal B The bubbles are numerous check the unions and consult your CASE CONST...

Page 253: ...AINTENANCE Diesel particulate diffuser DPD Service specifications Check Every 4500 hours Consult your CASE CONSTRUCTION Dealer to perform the DPD Diesel Particulate Diffuser inspection MCHP8N 010 1 6...

Page 254: ...posal Consult your dealer Failure to comply could result in death or serious injury W0914A Gas springs are located on the cab roof hatch 2 locations left and right and tool box For the following reque...

Page 255: ...84 448 Chain guide M20 30 1 2 521 608 384 448 Track pad M20 27 1 06 813 911 599 672 Counterweight M33 50 2 1548 1764 1142 1301 Turntable undercarriage M24 36 1 4 784 914 578 674 Turntable upperstructu...

Page 256: ...if equipped ATTENTION Never replace a fuse with a fuse of a differ ent amperage To access the fuse box open the cover located behind the operator s seat 1D2MQ9 002A 1 To access the fuses remove the c...

Page 257: ...washer 15 A 12 Travel alarm rotary light 10 A 13 Cigar lighter seat suspension 10 A 14 DC converter 10 A 15 Air conditioner unit 5 A 16 Air conditioner blower motor 15 A 17 Air conditioner compressor...

Page 258: ...vomiting Seek medical attention immediately Failure to comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative ba...

Page 259: ...ble H1COZX 002 2 Checking the electrolyte level of a maintenance type battery Remove the cell caps and check the level in each batteries cell The level should be between 10 mm 0 4 in and 15 mm 0 6 in...

Page 260: ...and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0120A 1 Place the key of the...

Page 261: ...e that the booster battery voltage corresponds to the voltage system of the machine 24 volts 1 Place the key of the battery master switch in O Off position if equipped 2 Remove the terminal sleeves 3...

Page 262: ...could result in death or se rious injury W0253A Service specifications Check Every 1000 hours ATTENTION Do not use steam cleaning equipment or a cleaning solvent to clean the alternator Ask your CASE...

Page 263: ...ting 1 Remove the cover 2 Remove the bulb and install a bulb of the same wattage 10 W 3 Install the cover 8YHY9K 001A 1 Attachment working light 1 Remove the 4 retaining screws WNNEYW 001A 2 2 Tilt th...

Page 264: ...on a tungsten iodide bulb 4 Install the clip and reconnect the plug 5 Put the working light back into position and install the mounting screws WNNEYW 003A 4 Upperstructure and cab headlight 1 Open th...

Page 265: ...Pull the clip outward remove the bulb and install a bulb of the same wattage 70 W ATTENTION Never put your fingers on a tungsten iodide bulb 6 Install the clip put the headlamp back in position and in...

Page 266: ...evel 2 X 6 50 Pad screw torque Note F X 6 53 Track rollers and idler wheels X 6 56 Fan and alternator belt tension 1 X 6 60 Cab protection ROPS and FOPS optional Note F 1 X 6 73 Screw and nut tighteni...

Page 267: ...nd whenever installing the quick coupler Note B To be checked every 6 months by a specialist Note C If all these linkage points are not equipped with genuine parts these points must be greased every 1...

Page 268: ...ialist Note W If the machine is equipped with a hydraulic breaker it is imperative that the servicing intervals are reduced refer to page 6 34 NOTE Once the machine has completed 500 hours then 1000 h...

Page 269: ...disappear automatically 5 While the engine is still warm drain the oil sump replace the oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air...

Page 270: ...recharge the batteries if re quired 2 The levels and top up if necessary 3 The condition of all lines connectors and clamps rust Grease if necessary 4 The condition of the paintwork Apply a coat of a...

Page 271: ...le to the neg ative terminal 4 Grease the machine thoroughly 5 Check the condition of the fan drive belt and replace it if necessary 6 Check the condition of the air conditioning drive belt and replac...

Page 272: ...6 MAINTENANCE 6 90...

Page 273: ...and refuel Air intrusion in the fuel system Remove the air Clogging of the fuel filter Remove moisture and replace the element Fuel is frozen Warm up the fuel pipe with hot water or wait until the air...

Page 274: ...tened Tighten it securely or replace the cap with a new one Coolant is dirty Clean inside the radiator and replace the coolant Failure of the fan clutch Consult your CASE CONSTRUCTION Dealer Reserve t...

Page 275: ...209 4 Hp Engine oil capacity with remote oil filter 39 l 10 3 US gal Fuel tank capacity 450 l 118 9 US gal Fuel filler pump if equipped Engine pump assembly mounted on flexible mountings Filtration in...

Page 276: ...riage One piece frame with welded components Lubricated track rollers and idler wheels Grease cylinder track tension system Steel tracks standard 600 mm 23 6 in Steel tracks optional 700 mm 27 6 in St...

Page 277: ...ss for all windows Shock less cab suspension by 4 point fluid mounting Built in type full color LCD monitor display Membrane switch on monitor display Floor mat Auto air conditioning Sun shield option...

Page 278: ...ht With monobloc boom 3 18 m 125 20 in arm 1100 l 290 6 US gal backhoe bucket 600 mm 23 6 in pads operator lubricant coolant full fuel tank and counterweight 29500 kg 65036 4 lb Counterweight Weight 5...

Page 279: ...m 190 9 in 4 85 m 190 9 in 4 85 m 190 9 in I 3 98 m 156 7 in 3 98 m 156 7 in 3 98 m 156 7 in J 2 60 m 102 36 in 2 60 m 102 36 in 2 60 m 102 36 in K standard track pads 0 60 m 23 62 in 0 60 m 23 62 in...

Page 280: ...8 SPECIFICATIONS Working range 4M8ORU 002A 2 See next page for the values 8 6...

Page 281: ...digging depth on a vertical face 5 76 m 226 77 in 6 12 m 240 94 in 6 72 m 264 57 in I Maximum length of flat bottomed trench 2 44 m 96 06 in 2 44 m 96 06 in 2 44 m 96 06 in Quick coupler Optional Dim...

Page 282: ...8 SPECIFICATIONS 8 8...

Page 283: ...lever and safety bar 3 54 Fuse box 3 63 Hand control levers and pedals 3 9 Heating ventilation or air conditioning control 3 50 Left hand control arm 3 48 Load handling eyes 3 74 Lower panels 3 73 Ma...

Page 284: ...main components 1 10 Electro magnetic interference EMC 1 8 Left right front and rear of the machine 1 8 Note to the Owner 1 3 Product identification 1 5 Safety rules 1 1 Safety rules 1 2 Telematics F...

Page 285: ...Air conditioning 6 67 Air filter 6 43 Alternator 6 80 Basic instructions 6 1 Batteries 6 76 Bulb replacement 6 81 Cab protection ROPS and FOPS optional 6 60 Checking the cylinders for leaks 6 61 Check...

Page 286: ...unning in Procedure 4 3 Engine operation 4 10 Handling the machine 4 17 Load handling 4 19 Lowering the attachment in the event of a failure 4 28 Machine operation 4 12 Machine travel 4 14 Operating t...

Page 287: ...IT 4 4 Anti theft protection 4 4 Bringing the machine up to operating temperature 4 9 Engine operation 4 10 Machine operation 4 12 Operating the machine in hot or cold weather 4 11 Starting the engine...

Page 288: ...erein are as accurate as known at time of publication but are subject to change without notice Availability of some models and equipment builds varies according to the country in which the equipment i...

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