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Case 1021F, Operator'S Manual

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7 - MAINTENANCE

Releasing pressure in the hydraulic system [60633996]

WARNING

Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the
engine off, turn the key on, and move the hydraulic control lever through all movements several times
to relieve residual pressure in the system.
Failure to comply could result in death or serious injury.

W0161A

WARNING

Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.

W0178A

WARNING

Escaping fluid!
Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic
pressure is removed from the system before disconnecting hydraulic quick coupler.
Failure to comply could result in death or serious injury.

W0095A

WARNING

Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.

W0241A

Releasing pressure in the hydraulic system

1. Park the machine on firm, level ground, lower the

bucket/attachment to the ground and stop the engine.

2. Keep all non-authorized personnel clear of the ma-

chine Turn the ignition switch key to the “ON” position.
Pilot control switch must be ON.

RCPH10WHL114BAL

1

7-6

Summary of Contents for 1021F

Page 1: ...Wheel Loader Print No 47557863 2st edition English 05 14 Operator s Manual Tier 2 1121F 1021F ...

Page 2: ...rules 2 4 Safety rules Getting on and off the machine 2 5 Safety rules 2 6 Operating precautions 2 7 Maintenance precautions 2 9 Safety rules Fuel handling 2 10 Burn prevention 2 11 Safety rules 2 12 Seat belt precautions 2 13 Support strut for loader lift arm Support strut and service link 2 14 Safety signs 2 16 Hand signals 2 40 3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR S PLATFORM Proper ent...

Page 3: ...perations 3 61 Climate controls 3 66 CLIMATE CONTROLS Cab air louvers 3 68 Windows 3 70 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before starting the engine 4 1 Run in period of a new machine 4 2 STARTING THE UNIT Starting the engine 4 3 Operating in extreme temperatures 4 5 Cold temperature operation 4 6 Transport service link 4 8 STOPPING THE UNIT Stopping the engine 4 11 MOVING THE UNIT B...

Page 4: ...r lift arm 7 3 Releasing pressure in the hydraulic system 7 6 Fluids and lubricants 7 8 Biodiesel fuel Biodiesel fuels 7 14 MAINTENANCE CHART Maintenance Chart 7 16 Daily inspection General 7 18 Every 10 hours Engine oil level 7 22 Every 50 hours Bucket attachment grease fittings 7 23 Hydraulic oil level 7 24 Transmission oil level 7 25 Engine coolant 7 27 Initial 100 hours Wheel torque 7 28 Axle ...

Page 5: ...ivot points 7 57 Articulation fittings 7 58 Drive belt 7 59 Cab air filter Recirculation filter 7 61 Replacing the engine breather filter 7 63 Engine valve clearance 7 65 Every 1500 hours Change front and rear axle oil 7 66 Transmission fluid and filters 7 69 Calibrating the gear box 7 72 Transmission declutch pressure adjustment 7 73 Every 2000 hours Hydraulic oil and filter 7 74 Engine coolant 7...

Page 6: ...nd relays 7 106 Work lights 7 112 Driving lights 7 113 Rotating beacon light 7 114 STORAGE Preparation for storage 7 115 Every 30 days 7 116 Removal 7 117 8 SPECIFICATIONS General specifications 8 1 Lift capacities 1021F and 1121F Hydraulic Lift Capacities 8 8 Torque charts 8 12 Dimensions specifications 1021F and 1121F 8 14 Weight adjustments and Material Weights 8 47 9 ACCESSORIES General access...

Page 7: ... injury or death Anyone making such unauthorized modifications is responsible for the consequences The information in this manual is provided on the basis of information that was available at the time the manual was written Settings procedures part numbers software and other items can change These changes can affect the maintenance performed on the machine Ensure that you have complete and current...

Page 8: ... authorized dealer Consult an authorized dealer on changes additions or modifications that can be required for this machine to comply with various country regulations and safety requirements Unauthorized modifications may cause serious injury or death Anyone making such unauthorized modifications is responsible for the consequences Before permitting a new operator on this machine make certain That...

Page 9: ...WHL002AAN 1 LEIL12WHL0031BA 2 Sound pressure level at operator s station Lpa 71 dB A Equivalent continuous weighed sound pressure level A in correspondence with the operator station with cab door and windows closed and fan of the heater conditioner op erating in second speed measured on identical machine in compliance with standard ISO 6396 2008 LEEN12T0605AA 3 1 3 ...

Page 10: ...hine operates as required by the operational scopes in accordance with the prescriptions of this Manual The effective value of the acceleration issued by the machine to which the arms of the operator are subjected does not exceed 2 5 m s The effective value of the acceleration issued by the machine to which the body is subjected does not exceed 0 5 m s These results have been achieved using an acc...

Page 11: ...rstand the speed brakes steering stability and load characteristics of this machine before you start to operate DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Keep the Operator s Manual and the safety video in the storage compartment provided on the machine The Op erator s Manual and safety video must be available for use by all operators Whe...

Page 12: ... left front and rear of the machine 60620016 The terms Right hand Left hand Front and Rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right 3 Rear 4 Left LEEN11T0003FA 1 1 6 ...

Page 13: ... Machine components 60620131 LEEN11T0001FA 1 1 Cab door and hand holds 2 Steps 3 Bucket 4 Electric disconnect and optional battery jump post 5 Bucket cylinder 6 ROPS cab 7 Loader lift arms 8 Battery access 9 Hand rails 1 7 ...

Page 14: ...LEEN11T0002FA 2 1 Hand rails 2 Precleaner 3 Cab air filter access 4 Fuse access door 5 Bucket cylinder 6 Battery access 7 Bucket 8 Windshield washer reservoir 9 Steps 10 Transmission and axle cooler filters if installed 1 8 ...

Page 15: ...dealer the model and product identification number of your new equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of your machine PLEASE RECORD THE FOLLOWING INFORMATION Model Date Purchased This is the safety alert symbol It is used with and without si...

Page 16: ...ur ma chine accessories and the serial numbers of the various hydraulic and mechanical components PRODUCT IDENTIFICATION PLATE Depending on the manufacturing plant the identification plate can be slightly different The identification plate includes the main data of the machine 1 Indicates the type model and designation of the ma chine 2 The product identification number 3 Indicates the machine ser...

Page 17: ...1 GENERAL INFORMATION ENGINE IDENTIFICATION Make and Model Serial Number LEEN11T0268AA 3 TRANSMISSION IDENTIFICATION Model Serial Number LEEN11T0215AA 4 1 11 ...

Page 18: ...1 GENERAL INFORMATION FRONT AND REAR AXLE IDENTIFICATION Front axle Type Front axle Serial Number Rear axle Type Rear axle Serial Number LEEN11T0216AA 5 ROPS CAB Serial Number LEEN11T0025AA 6 1 12 ...

Page 19: ...eate unsafe situations you must observe the follow ing Ensure that each piece of non CASE equipment fitted to the machine bears the CE mark The maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electromagnetic field generated by the add on system should not exceed 24 V m at any time a...

Page 20: ...1 GENERAL INFORMATION 1 14 ...

Page 21: ...erious injury The color associated with WARNING is ORANGE CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation which if not avoi...

Page 22: ...ate this machine DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Also see the manual information on the Title pages first and second pages in front of the Table of Contents of this manual The safety information given in this manual does not re place safety codes insurance needs federal state or lo cal laws Make sure that your machine has the c...

Page 23: ...ion of their lines NOTICE Check with local authorities for laws regula tions and or strict penalties requiring you to locate and avoid existing utilities Contact with high voltage power lines underground ca bles etc can cause serious injury or death from electro cution Keep machine and attachments a safe distance from electrical power lines as indicated VOLTAGE VOLTS SAFETY DISTANCE 50K OR LESS 3 ...

Page 24: ...signated place for a rider Make sure that all protective guards canopies doors etc are in place and secure Remove all loose objects stored in the machine Re move all objects which do not belong in or on the ma chine and its equipment Coupler safety information Always inspect the coupler locking pin extension be fore operating the machine Position the locking pins in your field of vision and make c...

Page 25: ...nd secured in the open position before using the door hand hold Keep steps and platform clean Face the machine and use the hand holds and steps adhering to a three point access system when climbing up and down Do not jump off the machine Do not dismount while the machine is in motion Foreign material or grease on the steps and hand rails can cause an accident Keep the steps and hand rails clean LE...

Page 26: ...ng the machine Start and operate the machine only from the operator s station Do not bypass the machine s neutral start system The neutral start system must be repaired if it malfunctions Use battery booster cables only in the recommended manner Improper use can result in battery explosion or unexpected machine motion Ventilate the battery area before using booster cables Make sure that us ing jum...

Page 27: ...he brake pedals together when roading to provide equalized brake application Use the recommended transport devices when road ing the machine Proper lights flashers signals and beacons may be required Use reflective slow moving vehicle signs where necessary Follow local state and federal regulations Use the approved drawbar and or attachment point when using the machine for towing If a cable or cha...

Page 28: ...und the work area before you start and look for hazards Be alert and always know the location of all workers in your area Keep all other persons completely away from your machine Injury or death can result if you do not follow these instructions Develop fluid and smooth operating techniques and maintain the surface condition where the machine trav els in order to control vibration transfer to the ...

Page 29: ...rease fittings or pressure taps Park the machine and let it cool before opening a pressurized tank Release all pressure before working on systems which have an accumulator Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injuries To prevent personal injury relieve all pressure before disconnecting fluid lines or performing work on the hy draul...

Page 30: ...nvironment Always maintain control of the fuel filter nozzle when filling the tank This will help avoid spilling fuel Clean up spilled fuel immediately and dispose of all contaminated material in an environmentally correct manner Tightened the fuel tank cap securely Should the fuel cap be lost replace it only with the manufacturer s ap proved cap Use of a non approved cap without proper venting ma...

Page 31: ...system has cooled turn the filler cap to the first notch and wait for all pressure to release before proceeding Failure to comply could result in minor or moderate injury C0043A When the battery electrolyte is frozen the battery can explode if you try to charge the battery or if you try to boost start and run the engine To prevent the battery electrolyte from freezing try to keep the battery at fu...

Page 32: ...tal and recy cling centers or your dealer for correct disposal infor mation Store fluids and filter in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemical substances Keep out of reach of children or other unauthorized per sons Transporting precautions Know the rules laws and safety equipment necessary for transporting this machin...

Page 33: ... maintained Never wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A 1 Insert the metal end of the right hand belt strap into the latch mechanism on the left hand side of the seat 2 Tighten the seat belt by pulling on the loose end of the right hand seat belt RCPH10WHL090BAL 1 1 Right hand belt strap 2 Latch mechanism 1 To unl...

Page 34: ...n death or serious injury D0084A If you service the machine with the loader lift arms raised always use the support strut Support strut 1 Empty the loader bucket raise the loader lift arms to approximately 2 1 m 7 ft and stop the engine Re move the support strut from the storage position by removing the retaining bolt LEIL12WHL0006BA 1 2 Place the support strut onto the cylinder rod with guide loc...

Page 35: ...t in death or serious injury W1154A Prior to any maintenance service work or transportation lock the articulation transport service link 1 Remove the safety security pin to change positions of the service link RCPH10WHL062BAL 3 2 Move the service link into the locked position to pre vent articulation Insert the safety security pin RCPH10WHL063BAL 4 2 15 ...

Page 36: ...achine and note the content and location of the decals Review the decals with all machine operators NOTE Some decal locations may vary slightly between various model configurations NOTE When you clean the decals use only a cloth water and soap Do not use solvents gasoline etc NOTE This chapter only covers decals relating to safety and machine operation and servicing For information on all decals f...

Page 37: ...2 SAFETY INFORMATION LEIL12WHL0029BA 3 1 Sound Power level 2 Wear the seat safety belt The safety belt protects the operator from being ejected from the cab or seat in the event of roll over 2 17 ...

Page 38: ... 3 Before starting or operating the machine when working follow the instructions and comply with safety rules 4 In the event of an emergency e g if the door cannot be opened use as an emergency exit in order to leave the machine cab 2 18 ...

Page 39: ... accidents Read the Operator s Manual 6 Park the machine on level ground whenever possible and apply the parking brake On grades park the machine with the wheels on track securely blocked Failure to comply could result in serious injury or death 7 Fluids under pressure warning plate Release all pressure before working on systems which have an accumulator 2 19 ...

Page 40: ...2 SAFETY INFORMATION LEEN11T0031FA 6 8 Insert the safety bar before carrying out maintenance or transport to avoid any crushing hazard 2 20 ...

Page 41: ...2 SAFETY INFORMATION LEEN11T0032FA 7 9 Do not use joystick steering when roading a machine 2 21 ...

Page 42: ...le 11 In case of servicing of the machine with the loaders lift arms raised install always the support strut on to the cylinder rod You can cause death or serious injury if the loader lift arms are lowered unexpectedly 12 Securely block the machine or any component that may fall before working on the machine or component Failure to comply could result in serious injury or death 2 22 ...

Page 43: ...the machine is running The steering action can crush the body between the front and the rear module 14 Securely block the machine or any component that may fall before working on the machine or component Failure to comply could result in serious injury or death 15 Decal Ride Control 2 23 ...

Page 44: ...mended to read carefully the rules regulating the maintenance of the cooling and hydraulic systems provided by this Manual 17 Hot liquid under pressure hazard Loosen the cap very slowly after the engine has cooled 18 Warning Explosion hazard plate Do not use ether to start the engine 2 24 ...

Page 45: ... SAFETY INFORMATION LEEN11T0037FA 11 19 Pressurized system The pressure must be discharged before maintenance is carried out in order to prevent serious or fatal accidents Read the Operator s Manual 2 25 ...

Page 46: ...t warning plate When the machine or its equipment are moving do not place limbs or parts of the body between the mechanism of the booms or bucket to prevent the risk of amputation Read carefully the Safety Rules listed at the beginning of this Manual 2 26 ...

Page 47: ...e loaders lift arms raised install always the support strut on to the cylinder rod You can cause death or serious injury if the loader lift arms are lowered unexpectedly 22 Fluids under pressure warning plate Release all pressure before working on systems which have an accumulator 2 27 ...

Page 48: ...d belt warning plate Do not perform any maintenance with the engine running Failure to comply could result in serious injury or death 24 Hitch weight information decal 25 Warning Run over hazard plate Keep clear from the operating area of the machine 2 28 ...

Page 49: ...GA 15 26 Electrocution risk warning plate Do not short circuit the battery posts with metal objects Failure to comply could result in death or serious injury 27 Warning Explosion hazard plate Do not use ether to start the engine 2 29 ...

Page 50: ...2 SAFETY INFORMATION LEEN11T0042EA 16 28 Danger Battery gas can explode Read procedure before battery service LEIL12WHL0033BA 17 29 Decal maintenance intervals 2 30 ...

Page 51: ...MATION LEEN11T0044EA 18 30 Do not step plate LEEN11T0045FA 19 31 Decal Open and Close Hood Read procedure before open engine hood 32 Danger Battery gas can explode Read procedure before connect jump post battery 2 31 ...

Page 52: ...2 SAFETY INFORMATION LEEN11T0046GA 20 33 Tie down point decal 34 Lifting point decal 2 32 ...

Page 53: ...T0048EA 22 36 Hot surface warning plate The engine engine oil exhaust pipes the radiator and coolant can cause burns when hot keep in mind this warning when it is necessary to approach or to work near these surfaces Read carefully the Safety Rules listed at the beginning of this Manual 37 The data plate specifies that the machine engine is characterized by low exhaust emission levels 2 33 ...

Page 54: ...2 SAFETY INFORMATION LEEN14T0049GA 23 38 Decal fuses 39 Decal fuses and relays 2 34 ...

Page 55: ... plate Do not perform any maintenance with the engine running Failure to comply could result in serious injury or death LEEN11T0051EA 25 41 Do not transport passengers Do not use bucket or implements to lift people Failure to comply could result in injury or death 2 35 ...

Page 56: ...2 SAFETY INFORMATION LEEN11T0137GA 26 42 Tie down point decal 43 Decal fuses and relays 2 36 ...

Page 57: ...2 SAFETY INFORMATION LEEN11T0138GA 27 44 Decal Maximum Speed 45 Reflector 2 37 ...

Page 58: ...t when operating the loader all safety precautions are observed for your safety and that of bystanders Ensure that when the machine is left unattended it cannot be a danger to safety LEEN11T0140EA 29 47 Information decal for machine instrumentation 2 38 ...

Page 59: ...2 SAFETY INFORMATION LEEN11T0141GA 30 48 The plate indicates to only operate the fan inversion switch with the engine at idle 49 Parking brake warning plate 2 39 ...

Page 60: ... or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person Make perfectly sure that you and the signal person understand the signals to be used Start the engine LEEN11T0005AA 1 Stop the engine LEEN11T0006AA 2 Come to me Wave hands back and forth palms inward LEEN11T0007AA 3 2 40 ...

Page 61: ...ETY INFORMATION Move away from me Wave hands back and forth palms outward LEEN11T0008AA 4 Go this far LEEN11T0009AA 5 All stop and hold LEEN11T0010AA 6 Stop Move one hand back and forth LEEN11T0011AA 7 2 41 ...

Page 62: ...2 SAFETY INFORMATION Emergency stop Move both hands back and forth LEEN11T0012AA 8 Raise load or tool LEEN11T0013AA 9 Lower load or tool LEEN11T0014AA 10 Raise load or tool slowly LEEN11T0015AA 11 2 42 ...

Page 63: ...EN11T0016AA 12 Turn machine left swing load left To stop movement stop moving hand and make a fist LEEN11T0017AA 13 Turn machine right swing load right To stop movement stop moving hand and make a fist LEEN11T0018AA 14 Raise boom LEEN11T0019AA 15 2 43 ...

Page 64: ...2 SAFETY INFORMATION Lower the boom LEEN11T0020AA 16 Retract arm LEEN11T0021AA 17 Extend arm LEEN11T0022AA 18 Fill tool LEEN11T0023AA 19 2 44 ...

Page 65: ...2 SAFETY INFORMATION Empty tool LEEN11T0024AA 20 2 45 ...

Page 66: ...2 SAFETY INFORMATION 2 46 ...

Page 67: ...ab door must be locked into the full open or full closed posi tion before using the door hand hold WARNING Fall hazard Always lock the cab doors in the full open or full closed position before using the handrails on the doors Failure to comply could result in death or se rious injury W0133A LEEN11T0026BA 1 Cab door Door handle and door lock Use the key to lock or unlock door from outside the machi...

Page 68: ...STRUMENTS Inside door latch To secure the door in the open position push the door back until the door locks on the door catch at the rear of the cab Push the latch to open the door from the inside RCPH10WHL145BAL 3 3 2 ...

Page 69: ...3A Standard operator s seat 1 Lumbar adjustment knob Turn the knob clockwise to increase the lumbar support Turn the knob counter clockwise to decrease the lumbar support RCPH10WHL087BAL 1 2 Armrest height control adjustment Turn the knob to raise or lower the armrest to the desired position NOTE Each armrest will pivot to the up position RCPH10WHL085BAL 2 3 Recliner adjustment handle Lift up on h...

Page 70: ...e knob Use the release lever to turn the knob clockwise to increase the weight resistance Turn the knob counterclockwise to decrease the weight resistance Adjust the seat to operator preference and comfort Weight indicator standard seat The weight indicator is located at the bottom front of the seat Use it to adjust to the operator s weight for a more comfortable ride Height adjustment standard se...

Page 71: ...e desired position NOTE Each armrest will pivot to the up position RCPH10WHL091BAL 6 3 Recliner adjustment handle Lift up on handle move the backrest to the desired position release the handle to lock in position RCPH10WHL084BAL 7 4 Slide adjustment lever Pull the slide adjustment lever up and adjust the seat forward or backward as re quired Release the lever to lock the seat in position Always ma...

Page 72: ...ed position Release the handle to lock the cushion in place 7 Seat cushion angle adjustment handle Lift up on the handle Move the seat to the desired angle Release the handle to lock the cushion angle Weight indicator standard seat The weight indicator is located at the bottom of the seat Use it to adjust to the operator s weight for a more comfortable ride RCPH10WHL092BAL 10 8 Ride cushion adjust...

Page 73: ...NSTRUMENTS Heated seat Switch controls for the optional heated seat are located along the left side of the backrest The rocker switch has on off positions Use the switch for cold weather comfort RCPH10WHL074AAH 12 3 7 ...

Page 74: ...ill illuminate when the hydraulic control levers are disabled The loader linkage will stay in position when the pilot controls are disabled Push on the right hand side of the switch to actuate the pilot controls The hydraulic control levers will now function 2 Four way flasher Push the left hand side of the flasher switch to actuate the flashers Push the right hand side of the flasher switch for t...

Page 75: ...ased ON position This position will energize all electrical systems The key will return to this position after you release the key from the start position RCPH10WHL114BAL 1 Horn and turn signal WARNING Hazard to bystanders Always sound the horn before starting the ma chine Make sure the work area is clear of other persons domestic animals tools etc before you operate the machine Never allow anyone...

Page 76: ...to multiple positions Pull the handle up and adjust the steering wheel to the correct and most com fortable angle Release the control to hold in that posi tion Tilt the steering wheel completely up when leaving the machine Always adjust the steering wheel to the cor rect position before starting the engine RCPH10WHL117BAL 3 3 10 ...

Page 77: ... down shift mode of the transmission is recommended to aid braking and to help prevent brake overheating and premature disc wear NOTE When the machine is shut off the parking brake is automatically set RCPH10WHL435AAH 1 Right side brake pedal optional An additional right brake pedal can be added allowing both the left and right pedal to be locked together Braking can be performed from either pedal...

Page 78: ...3 CONTROLS AND INSTRUMENTS Differential lock optional Depress the differential lock foot switch to lock the front axle differential Release switch to unlock the differential RCPH10WHL075AAH 4 3 12 ...

Page 79: ...op the machine and engage the brake by pushing down on the top of the switch The parking brake will automatically engage when the machine is shut off NOTICE A failure in the operating procedure or a failure in the electrical or hydraulic function can result in abrupt engagement of the parking brake Always wear your seat belt Parking brake release NOTE The service brake must be at operating pressur...

Page 80: ...FORWARD B The center position of the control lever is NEUTRAL C Move the control lever toward you for REVERSE RCPH10WHL116BAL 1 Using the steering column transmission lever All the following steps are required in order to use the steering column transmission lever 1 Service brake pressure must be at operating pressure 2 Transmission control lever must be in neutral 3 Push down on the bottom of the...

Page 81: ...h must be in neutral 4 Machine speed must be zero 5 Engine must be running RCPH10WHL109BAL 2 6 Push down on the top of the transmission enable switch located on the side console The indicator light on the bottom of the enable switch will illuminate when activated 7 Push down on the bottom of the parking brake switch to release the parking brake This must occur within 8 seconds of enable If the par...

Page 82: ...ment at the operator s fingertips Use these controls in short cycle repetitive high produc tion load and carry operations to reduce operator fatigue and increase operating efficiency The system is set up so that the steering wheel is always usable always has priority and the joystick steering is disabled if the steer ing wheel is used It may be possible that the steering wheel could be turned extr...

Page 83: ...y stick steer ing will be indicated on the Liquid Crystal Display LCD screen Use joy stick steering for repetitive high produc tion operations such as truck loading etc Joy stick steer ing is not intended for primary steering use LEIL12WHL0035BA 3 Joy stick steering speed select optional To select the speed most suitable for the operation be ing performed when using joystick steering highlight the...

Page 84: ... gear dependent upon gear minimum setting and automati cally up shift until the gear selected has been reached The transmission will also down shift automatically as the speed decreases RCIL10WHL177BAL 1 Down shift button automatic mode The down shift button is used to shift down through the gears in single steps Each time the switch is pressed the transmission will shift down one gear range until...

Page 85: ... manual or automatic It is not necessary to bring the machine to a complete stop when changing directions from forward to reverse or reverse to forward For smooth operation and operator comfort reduce engine speed before direction changes RCPH10WHL110BAL 3 3 19 ...

Page 86: ...cket can follow the level of the ground without movement of the control lever B LOWER C HOLD The loader arms and bucket will not move when the control lever is in the HOLD position When released the control lever will automatically return to the HOLD position You must manually move the control lever from the FLOAT position to the HOLD position D RAISE E DUMP F ROLLBACK RCPH10WHL121BAL 1 RCPH10WHL0...

Page 87: ...wed The primary shift lever must be in the neutral position before using the auxiliary F N R switch Push the switch forward to place the transmission in forward place the switch in the middle position to place the transmission in neutral and pull the switch rearward to put the transmission in reverse 3 TRANSMISSION DOWNSHIFT BUTTON Drops the transmission down one gear at a time RCPH10WHL120BAL 3 3...

Page 88: ...eased the control lever will automatically return to the HOLD position You must manually move the control lever from the FLOAT position to the HOLD position 2 LIFT ARM CONTROL D FLOAT Detent This is a detent position When in the FLOAT Detent position the loader bucket can follow the level of the ground without movement of the control lever E LOWER F HOLD G RAISE RCPH10WHL019BAH 4 RCPH10WHL020BAH 5...

Page 89: ...N R switch the proper sequence must be followed The primary shift lever must be in the neutral position before using the auxiliary F N R switch Push the switch forward to place the transmission in forward place the switch in the middle position to place the transmission in neutral and pull the switch rearward to put the transmission in reverse A Forward Transmission B Neutral Transmission C Revers...

Page 90: ...control lever will automatically return to the HOLD position when released You must manually move the control lever from the FLOAT position to the HOLD position D FLOAT DETENT This is a detent position When in the FLOAT detent position the loader bucket can follow the level of the ground without movement of the control lever E LOWER F RAISE 2 AUXILIARY CONTROL G AUXILIARY FUNCTION H AUXILIARY FUNC...

Page 91: ...wed in order to activate this auxiliary F N R switch The primary shift lever must be in the neutral position before using the auxiliary F N R switch Push the switch forward to place the transmission in forward place the switch in the middle position to place the transmission in neutral and pull the switch rearward to put the transmission in reverse A Forward Transmission B Neutral Transmission C R...

Page 92: ... 2 LIFT ARM CONTROL D FLOAT DETENT This is a detent position When in the FLOAT detent position the loader bucket can follow the level of the ground without movement of the control lever E LOWER F HOLD The loader arms and bucket will not move when the control lever is in the HOLD position The control lever will automatically return to the HOLD position when released You must manually move the contr...

Page 93: ...wed in order to activate this auxiliary F N R switch The primary shift lever must be in the neutral position before using the auxiliary F N R switch Push the switch forward to place the transmission in forward place the switch in the middle position to place the transmission in neutral and pull the switch rearward to put the transmission in reverse A Forward Transmission B Neutral Transmission C R...

Page 94: ...turn to the HOLD position when released You must manually move the control lever from the FLOAT position to the HOLD position D FLOAT DETENT This is a detent position When in the FLOAT Detent position the loader bucket can follow the level of the ground without movement of the control lever E LOWER F RAISE 2 AUXILIARY CONTROL G AUXILIARY FUNCTION H AUXILIARY FUNCTION 3 AUXILIARY CONTROL I AUXILIAR...

Page 95: ...wed in order to activate this auxiliary F N R switch The primary shift lever must be in the neutral position before using the auxiliary F N R switch Push the switch forward to place the transmission in forward place the switch in the middle position to place the transmission in neutral and pull the switch rearward to put the transmission in reverse A Forward Transmission B Neutral Transmission C R...

Page 96: ... rest to a comfortable height to operate the loader control levers RCPH10WHL111BAL 1 Adjustment knobs To adjust the wrist rest loosen the adjustment knob Ad just the wrist rest to a comfortable height The wrist rest can be raised and lowered RCPH10WHL113BAL 2 3 30 ...

Page 97: ... close this cover 1 Insert the key Make sure to completely insert the key for proper operation NOTICE Damage can occur to the key or locking mechanism if key is improperly inserted and turned 2 After releasing the lock remove the key and open the cover RCPH10WHL425AAH 1 3 The hood switch will automatically raise the hood on the machine Keep all tools service equipment and personnel away from the h...

Page 98: ... equipment 1 Use booster battery cables to provide power Connect the positive booster cable to the cab B junction post located behind the right side cab access door 2 Connect the negative cable to a proper ground The hood may now be operated at the switch RCPH10WHL591AAH 4 If the machine has power but the actuator is not functioning Keep all non authorized personnel clear of the area Park the mach...

Page 99: ...tional Battery jump posts are located inside the hood opening and master disconnect compartment The positive and negative posts allow a booster battery to be used if nec essary to start the machine or to raise the hood RCPH10WHL214AAH 6 3 33 ...

Page 100: ...ON position energizes the entire electrical system When the master disconnect switch is ON and the key switch is OFF the dome lamp horn stop lamps four way flashers and rotary light switch are powered and functional Master electrical switch OFF In the OFF position all machine power is interrupted NOTICE DO NOT use the master electrical disconnect switch to stop the engine RCPH10WHL106AAH 7 3 34 ...

Page 101: ...nd turn signal indicator The indicator lamps will flash when a turn is signaled or when the four way flashers are activated 2 Brake pressure indicator The indicator illuminates when the brake system pressure is too low The alarm sounds continuously and the stop master indicator will be red Stop the machine and correct the problem 3 Lamp indicator The indicator illuminates when the driving high bea...

Page 102: ...ll be displayed in the message area Critical Warnings Display Description Corrective Action Engine oil pressure Low engine oil pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your Dealer Brake pressure Low brake pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your Dealer Steering pressure w auxiliary steering Low steering ...

Page 103: ...rward or reverse Release the parking brake Coolant temperature High engine coolant temperature 1 Idle machine and monitor temperature 2 Clean radiator or operate fan reverser If equipped 3 Check coolant level and add coolant if necessary 4 If condition persists contact your dealer Hydraulic temperature High hydraulic temperature 1 Idle machine and monitor temperature 2 Clean cooler or operate fan ...

Page 104: ... Corrective action Alternator Alternator malfunction 1 Check electrical system 2 Voltages are out of range 3 Change operating procedure 4 If condition persists contact your dealer Fuel Low fuel Fill fuel tank do not allow tank to totally empty 3 38 ...

Page 105: ...the temperature is in the red zone RCPH10WHL008AAD 3 Transmission oil temperature gauge Gauge indication Condition Master indicator Gauge status Alarm status 20 C 68 F and below Oil temperature is very low Caution yellow Flashes 3 Seconds 20 120 C 68 248 F Oil temperature is normal 120 125 C 248 257 F See the note below Oil temperature is high Caution yellow Flashes 3 Seconds 125 C 257 F and above...

Page 106: ...nuously The stop master indicator turns red Do not operate the machine when the temperature is in the red zone RCIL10WHL180BAL 5 Hydraulic oil temperature gauge Gauge indication Condition Master indicator Gauge Status Alarm Status 20 C 68 F and below Hydraulic oil temperature is very low Caution yellow Flashes 3 Seconds 20 105 C 68 221 F Hydraulic oil temperature is normal 105 110 C 221 230 F See ...

Page 107: ...allow the machine to run completely out of fuel RCIL10WHL180BAL 7 Fuel level gauge Gauge indication Condition Master indicator Gauge status Alarm status 10 and below Fuel level low Caution yellow ON 3 Seconds 10 and above Fuel level normal WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries If the machine runs out of fuel do not attempt to work on pressurized hydra...

Page 108: ...nds continuously The stop master indicator turns red Do not operate the machine when the temperature is in the red zone RCIL10WHL179BAL 9 Engine coolant temperature gauge Gauge indication Condition Master indicator Gauge status Alarm status 20 C 68 F and below Coolant temperature is very low Caution Yellow Flashes 3 Seconds 20 105 C 68 221 F Coolant temperature is normal 105 110 C 221 230 F Coolan...

Page 109: ...selection without having to use an unknown language to scroll through to preferences RCPH10WHL532AAH 1 Information will be displayed on the LCD as directed by the operator or automatically by machine operations The screen offers prompts to assist the operator when pro gramming machine functions and or performing diagnos tics The top section of the LCD display will show the ma chine hours speed or ...

Page 110: ...d on the right side of the screen This would include power mode declutch joystick steering etc The gear chosen 2 and in this instance automatic trans mission mode are displayed The lower right 3 displays the clock Time can be set in either 12 or 24 hour increments RCPH10WHL532AAH 4 3 44 ...

Page 111: ...and begin again or to exit a field It can also be used to electronically check fault codes B Enter confirm key Use this key to confirm selections After selections have been highlighted use the enter confirm key to choose selections C Up arrow key Use this key to scroll up to selections D Down arrow key Use this key to scroll down to selec tions NOTE Arrows on the screen will indicate if selections...

Page 112: ... Press the down key again to display Info 2 screen This screen will display coolant temperature engine oil tem perature and oil pressure Temperature can be displayed in either Fahrenheit or Celsius RCPH10WHL534AAH 4 Push the down key again to display the Info 3 screen This screen displays the temperature in Fahrenheit or Celsius of the transmission oil hydraulic oil and sump oil RCPH10WHL531AAH 5 ...

Page 113: ...0AAH 6 Press the down key again and the Trip 1 screen will dis play The LCD provides two trip computers These will display since last reset the total time in hours the total fuel and the average fuel consumption per hour RCPH10WHL353AAH 7 By continuing to scroll down the sixth screen will display the Trip 2 screen Trip 1 and Trip 2 screens can be reset independently RCPH10WHL354AAH 8 3 47 ...

Page 114: ...ess the confirm key to reset to the desired trip screen The trip screen will indicate a reset message At this screen press the confirm key to clear the numbers and reset the trip information The current date and time will display automatically The hours fuel consumption and fuel used per hour will reset and revert to zero Press the escape key to return to the main driving screen and lock settings ...

Page 115: ...ages can be set at the beginning of the menu configuration to allow the operator to work in the language of choice Main menu Press and hold the confirm key for two seconds to arrive at the main menu The arrow keys can be used to scroll through menu selections Items and selections in this menu are Settings Display Diagnostics Service RCPH10WHL804AAH 12 Settings Selections at the setting menu includ...

Page 116: ...idle Off Low Accelerated Power mode Max Standard Auto Eco Engine options Fan auto Work idle Auto Shutdown Optional is used for interval settings RCPH10WHL367BAH 14 Transmission selections Min gear Max gear Powerinch 5 speed only RCPH10WHL369BAH 15 3 50 ...

Page 117: ...tor or technician as some tests re quire the engine to be running at high RPM Items and selections in this menu are Calibration Park brake pedal calibration transmission and fan test Select Tires tire size RCPH10WHL801BAH 17 Diagnostics Highlight the desired selection and press confirm The diagnostic area should be used by a trained service tech nician NOTE Pressing the escape key will return the ...

Page 118: ...key Use the escape key to return to the main driving screen and to lock the mode selection into memory Confirming the selected mode The selected mode will display on the Multi Function Dis play when power mode is correctly selected Auto idle shutoff optional This optional feature allows the operator to turn the econ omy auto engine shutdown on or off along with setting the shutdown intervals 5 60 ...

Page 119: ...Selecting options and navigating through the screen menus are the same for all functions The display will tell the operator if errors have occurred Language screen measurement units and clock The LCD screen can be set with language measure ments and or clock preferences Use the arrow keys to scroll to the preferences menu Press the confirm key on the correct selection Press the escape key to retur...

Page 120: ...hen use the escape key to return to the main driving screen in order to lock the preference into memory RCPH10WHL361BAH 2 RCPH10WHL362BAH 3 Clock Setting the hour and date From the select screen choose the clock designation and press the confirm key Use the arrow keys to show field for time and date by pressing the arrow key When the correct time and date have been entered by using the up and down...

Page 121: ...edometer These settings allow the operator to show either speed or RPM s on the main menu when operating the machine If travel speed is the desired setting the operator can choose between MPH or km h for the display Highlight the desired choice press the confirm key then escape back to the main screen to lock the selections into mem ory If engine speed or RPM s settings are not selected the screen...

Page 122: ...to idle setting highlight the Auto Idle selection then press confirm This will allow you to scroll through the idle choices Highlight the selec tion desire and lock the selection into memory by press ing the confirm key and then return to the main menu driv ing screen with the escape key NOTE If the wheel loader is shifted out of neutral put under any load or if the temperature limits are not met ...

Page 123: ... switch Pin 3 and C5 E Pin 1 1831y JSC JSC CONTROLLER WRONG OPERATION JSC controller internal fault 1832y JSC JSC CONTROLLER JSC SIGNAL IN OUT OF LIMITS Input signal from JSS joystick to JSC controller out of limits Joystick Neutral USignal 40 UBat 60 Ubat Joystick Actuated USignal 20 UBat 80 UBat 1833y JSC Output signal from JSC controller to valve out of limits Check connector of JSS valve and J...

Page 124: ...itch short to power or short to ground 1847y JSC JSC Model type not available no model type information available in JSC probably missing information from AIC 1850y JSC JSS joystick Pins2 4 or 6 short to ground short to battery or open circuit Or JSS joystick internal failure 1852y JSC JSS joystick Pins5 open circuit Or JSS joystick internal failure 1860y JSC CAN timeout of C5 E detected by JSC 18...

Page 125: ...3 CONTROLS AND INSTRUMENTS Software legend RCPH10WHL910FAH 11 3 59 ...

Page 126: ...0631421 RCPH10WHL080FAH 1 1 Controller 4 Climate control 2 Wrist rest 5 Auxiliary control 3 Switches 6 Cup holder The side console allows the operator to make adjustments to machine operation and functions It also houses the climate control system 3 60 ...

Page 127: ...d for high wiper speed E WASH Push down on the front of the switch for washer fluid RCIL10WHL192BAL 1 3 Driving light switch Push on the top of the switch for roading machine Pushing on the bottom of the switch will turn the lights OFF The middle position is for marker position lights 4 Work light switch Push on the top of the switch for front and rear working lights The middle position is for fro...

Page 128: ...ransmission When the auto shift switch is in the ON position the transmission will automatically shift up and down between 1st or 2nd and the highest speed setting on the transmission lever 8 Declutch switch 4 speed only Use the declutch pressure switch to adjust the clutch cut off point The switch controls the vehicle tractive effort using the brake pedal independent of engine speed This feature ...

Page 129: ... 9 Automatic differential lock switch if equipped With the switch in the ON position the automatic differential lock system is enabled The hydraulic differential lock will automatically engage when required for the wheel loader The differential lock is activated any time the differential lock foot switch is pressed regardless of whether the automatic differential lock system is enabled or not 3 63...

Page 130: ...achment from the operator s compartment Slide the locking plate toward the center of the switch Push down on the top of the switch to retract pins for the attachment The switch lamp will illuminate when the pins have been retracted The switch will lock the pin in the extended position when the bottom of the switch has been pressed and the pins are extended 12 Return to dig switch Push on the top o...

Page 131: ...ad travel stabilizer can be left on at all times whether loading or roading The center position is the automatic and most commonly used position In the automatic position the load travel stabilizer will automatically activate when ground speed is above 5 km h 3 1 mph and automatically shut off when ground speed is below 5 km h 3 1 mph The indicator light on the switch will illuminate when the load...

Page 132: ... will illuminate Turn the control to adjust the control to the desired temperature Blue markings indicate cooler temperatures 3 Recirculation switch Press the recirculation switch to bring in fresh air or use in conjunction with the climate control to adjust air flow 4 Climate control adjustment Turn the control clockwise and adjust the control to the desired temperature Blue markings indicate coo...

Page 133: ...ol with the blower speed at low It is best to operate air conditioning at the center range of the temperature control with the blower speed at medium or high If ice does block the core you will feel a reduction of air flow in the cab Close the recirculation grille turn the temperature control to off and run the blower at high speed Another cause of ice can be a restricted air filter in the cab 3 6...

Page 134: ... air toward the operator Adjustments can be made to direct the air flow of the lou vers RCPH10WHL029BAD 2 Recirculation air louver The recirculation air louvers are behind the operator s seat next to the floor When open air is recirculated in the cab NOTE Always have these louvers open for maximum cooling with the air conditioning or maximum heat with the heater Loosen knob 1 and remove cover to a...

Page 135: ...dows Additional louvers are located on the cab support posts To get maximum air flow on the windows close all other louvers and turn the blower fan to the highest speed If a fogging condition occurs make sure the recirculation air louvers are CLOSED If equipped with air condition ing turn the air conditioning ON and turn the heat control completely clockwise RCPH10WHL056BAL 4 3 69 ...

Page 136: ...t the side of the cab To open and lock the window pull the hold latch toward the rear of the cab when the window is partially open This will unlatch the window and allow the window to swing back against the cab and lock in place RCPH10WHL143BAL 1 1 Lift to open RCPH10WHL142BAL 2 2 Latch pin 3 Hold latch To release the window from the full open position pull on the window release in the right hand ...

Page 137: ...TS Emergency exit The right hand window of the cab can be used as an emer gency exit Be proactive and open and close the emer gency window exit as a safety measure to become famil iar with its operation RCPH10WHL143BAL 4 3 71 ...

Page 138: ...3 CONTROLS AND INSTRUMENTS 3 72 ...

Page 139: ...the machine while under the influence of alcohol or drugs Failure to comply could result in death or serious injury W0160A Before starting the engine 1 Perform a daily walk around and visual inspection of the machine Check for loose connections faulty hoses oil leaks debris or trash buildup loose bolts damaged or missing parts that could effect the nor mal and safe operation of the machine Make an...

Page 140: ...using it under load Do not operate the engine at maximum power for pro longed periods of time Do not run the engine for a long period at idle speed Frequently check the instruments on the instrument panel Check the oil levels and coolant level frequently During the run in period the following checks and ser vicing operations should be carried out in addition to those specified in the service sched...

Page 141: ...ny decals which are illegible See Decals in Chapter 2 7 Make sure that the engine access panels and all doors are properly closed and latched 8 Secure the cab door in either fully closed or fully opened position 9 Remove any obstructions which hinder visibility Clean the windshield the windows and the rear view mirrors 10 Check that no tools or other items have been left on the machine or in the o...

Page 142: ... and the parking brake is applied 4 Turn the key switch to the ON position and check the instrument indicators 5 Keep all non authorized personnel clear of the area Sound the horn to alert others of your intent to start the engine Turn the key switch to the START position until the engine starts then release the key NOTICE The starter has an automatic cut out to pro tect itself In cold weather con...

Page 143: ...lene glycol and water in the cooling system 3 Check the cooling system cap before hot weather starts Replace the cap as required Replace with a genuine replacement part to insure the correct PSI rated cap 4 Clean all dirt and debris from the radiator cooler and engine area 5 Check the condition of the engine accessory drive belt 6 Use lubricants of the correct viscosity See fluids and lubricants i...

Page 144: ... to the batteries and the temperature is below 0 C 32 0 F charge the batteries or run the en gine for approximately 2 hours This will prevent battery freezing Lubricants Follow the recommended oil and filter service for the en gine and hydraulic system as shown in this manual Use the correct viscosity oil in each component for the ambient temperatures the machine is operating in For extreme cold c...

Page 145: ...and releasing the brakes should oc cur in a cycle of 3 seconds full on and 3 seconds off to obtain exchange of the brake oil In extreme cold weather conditions the brake response can be slow The use of correct oil in the hydraulic brake system is required in persistently severe appli cations Contact your dealer for the correct oil When the machine has been correctly warmed up ap ply the foot brake...

Page 146: ... position RCPH10WHL062BAL 1 2 Place the master disconnect into the ON position as shown RCPH10WHL106AAH 2 4 Sit in the operator s seat with the seat belt correctly fastened Make sure you can push the foot pedals completely down with your back against the seat cushion Confirm that the parking brake switch is ON Brake Engaged Keep all non authorized personnel clear of the area RCPH10WHL028BAL 3 4 8 ...

Page 147: ...llow it to run at low idle until the engine coolant temperature is warm NOTE If the engine starts and then stops do not en gage the starter motor again until the starter motor stops turning Let the motor cool for two minutes be fore cranking again NOTICE The starter has an automatic cut out to pro tect itself In cold weather conditions extended crank ing may be necessary RCPH10WHL114BAL 5 8 Push t...

Page 148: ...ion control lever away from you to select a higher gear Turn the lever toward you to select a lower gear This control lever is also used to put the transmission in FORWARD NEUTRAL and REVERSE A Move the control lever away from you for FOR WARD B The center position of the control lever is NEU TRAL C Move the control lever toward you for REVERSE RCPH10WHL116BAL 7 4 10 ...

Page 149: ...RAL NOTICE If you must temporarily park the machine on a hillside put the front of the machine toward the bottom of the hill Make sure the machine is behind an object that will not move RCIL10WHL193BAL 1 2 Slowly move the equipment control levers forward to rest the equipment on the ground 3 Push the parking brake switch to the ON position Turn the engine off RCPH10WHL028BAL 2 4 Slowly move the eq...

Page 150: ...4 OPERATING INSTRUCTIONS 5 After a minimum of 90 seconds following key off turn the master disconnect switch to OFF close and lock the compartment RCPH10WHL106AAH 4 4 12 ...

Page 151: ...sion to be controlled by the auxiliary F N R switch The indicator light on the bottom of the enable switch will illuminate when activated see note If the column mounted transmission controller is moved from neutral the engine is stopped or the parking brake is applied the auxiliary F N R mode is deactivated and transmission control defaults back to the transmission control lever NOTE Within 8 seco...

Page 152: ...position ride control switch manual auto and off Most commonly the operator will choose to leave this switch in the automatic center position With ride control active the green indicator light will illuminate anytime the machine is traveling faster than 5 km h 3 1 mph indicating that the ride control is functioning Ride control will disengage automatically at slower speeds for loading and unloadin...

Page 153: ...WHL045BAH 2 1 Dump bucket 2 Rollback bucket 3 Raise lift arms 4 Lower lift arms 5 Hold The loader arms and bucket will not move when the control lever is in the hold position When re leased the control lever must be manually moved from the float position to the hold position only with magnets engaged 6 Float detent This is a detent position When in the float detent position the loader bucket can f...

Page 154: ...L 3 RCPH10WHL045BAH 4 1 Dump bucket 2 Rollback bucket 3 Raise lift arms 4 Lower lift arms 5 Hold The loader arms and bucket will not move when the control lever is in the hold position When re leased the control lever must be manually moved from the float position to the hold position only with magnets engaged 6 Float detent This is a detent position When in the float detent position the loader bu...

Page 155: ...lback bucket 3 Raise lift arms 4 Lower lift arms 5 Hold The loader arms and bucket will not move when the control lever is in the hold position When re leased the control lever must be manually moved from the float position to the hold position only with magnets engaged 6 Float detent This is a detent position When in the float detent position the loader bucket can follow level of the ground witho...

Page 156: ...llback bucket 3 Raise lift arms 4 Lower lift arms 5 Hold The loader arms and bucket will not move when the control lever is in the hold position When re leased the control lever must be manually moved from the float position to the hold position only with magnets engaged 6 Float detent This is a detent position When in the float detent position the loader bucket can follow level of the ground with...

Page 157: ...3 Raise lift arms 4 Lower lift arms 5 Hold The loader arms and bucket will not move when the control lever is in the hold position When released the control lever must be manually moved from the float position to the hold position only with magnets engaged 6 Float detent This is a detent position When in the float detent position the loader bucket can follow level of the ground without movement of...

Page 158: ...R Switch A Forward B Neutral C Reverse RCPH10WHL118BAL 1 To actuate the auxiliary F N R switch the following conditions MUST be met 1 The machine must be stopped 2 The engine must be running 3 The auxiliary F N R Switch 1 must be in Neutral B 4 The standard transmission control lever 2 must be in neutral RCPH10WHL116BAL 2 5 The parking brake must be released 3 RCPH10WHL019BAL 3 4 20 ...

Page 159: ...itch 4 The indicator light on the bot tom of the switch will illuminate The transmission enable switch will be DEACTIVATED and F N R control will default back to the Standard Transmission Control Lever if 1 The engine is stopped 2 The parking brake is applied 3 The transmission control lever is taken out of the neu tral position RCPH10WHL008BAL 4 4 21 ...

Page 160: ...eutral C Reverse RCPH10WHL110BAL 5 To actuate the auxiliary F N R switch the following conditions MUST be met 1 The machine must be stopped 2 The engine must be running 3 The auxiliary F N R Switch 1 must be in Neutral B 4 The standard transmission control lever 2 must be in neutral RCPH10WHL116BAL 6 5 The parking brake must be released 3 RCPH10WHL019BAL 7 4 22 ...

Page 161: ... the top of the switch 4 The indicator light on the bot tom of the switch will illuminate The transmission enable control will default back to the Standard Transmission Control Lever if 1 The engine is stopped 2 The parking brake is applied 3 The transmission control lever is taken out of the neu tral position RCPH10WHL008BAL 8 4 23 ...

Page 162: ...e steps Each time you press the switch the trans mission shifts down one gear range until reaching the first gear Once the down shift button has been pressed down the transmission maximum gear allowed is lowered It will return to the automatic mode when 1 the transmission control lever gear changes or 2 the transmission con trol lever is moved to NEUTRAL and then to FORWARD or to REVERSE NOTE When...

Page 163: ...der bucket to the dig position after you have dumped the loader bucket To enable the Return To Dig function press the top of the switch 3 RCPH10WHL110BAL 2 1 Float 2 Rollback detent To actuate move the control lever s into the FLOAT and ROLLBACK detents The bucket control lever will auto matically return to the HOLD position and the loader arm will remain in float when the loader reaches the Retur...

Page 164: ...tomatically stop the loader arms at the height selected RCPH10WHL110BAL 4 1 Raise To actuate move the control lever into the RAISE detent The control lever s will automatically return to the HOLD position when the loader bucket reaches the height se lected RCPH10WHL119BAL 5 1 Raise 4 26 ...

Page 165: ...the return to travel function press the top of the return to travel float switch RCPH10WHL110BAL 6 1 Rollback detent 2 Float To actuate move the control lever s into the FLOAT and ROLLBACK detents The control lever s will automati cally return to the HOLD position when the loader reaches the return to travel position RCPH10WHL119BAL 7 1 Float and rollback detent 4 27 ...

Page 166: ...oss rough ground RCIL10WHL018AAL 8 To actuate move the control lever into the FLOAT detent The control lever will remain in this position until manually removed To enable this function press the bottom of the Return To Dig Float switch RCPH10WHL110BAL 9 1 Float RCPH10WHL119BAL 10 1 Float 4 28 ...

Page 167: ...rs Two hydraulic accumulators are connected in the brake system The accumulators provide the brake modulating valve with a positive supply of pressurized hydraulic fluid Test the accumulators for correct operation every 100 hours 1 Start the engine 2 Run the engine at 1 2 throttle for 15 seconds 3 Stop the engine 4 Without starting the engine turn the ignition key to the ON position After the inst...

Page 168: ...more power is available for the vehicle hydraulics and the driver is guaranteed smooth control at high engine and low driving speeds It will improve overall handling as well RCPH10WHL369BAH 11 Declutch 4 speed transmission The declutch switch will disengage the transmission when maximum power is needed for the loader The transmission declutch is activated by brake pressure A higher brake pressure ...

Page 169: ...stem before disconnecting hydraulic quick coupler Failure to comply could result in death or serious injury W0095A Your Wheel Loader may be equipped with an Auxiliary Hydraulic System A control lever on the console controls flow to the auxiliary hydraulic connection points on the lift arms The auxiliary control lever 1 used with a joystick 2 DOES NOT have mechanical detent RCIL10WHL280BAL 12 RCPH1...

Page 170: ...lock has a connection for in stalling an optional coolant heater See your authorized dealer for this cold weather option RCPH10WHL107AAH 14 Bucket level indicator The bottom of the bucket is parallel with the ground when the flat portion of the bucket is horizontal RCPH10WHL127BAL 15 4 32 ...

Page 171: ...ry W0448A You must know the rules or laws for transportation and safety that are used in each area that you will be in Make sure that the truck and machine are equipped with the correct safety equipment NOTICE Before you put the machine on a trailer remove all snow ice oil or grease from the trailer and ramp 1 Put a block at the front and rear of each trailer wheel 2 Carefully move the machine SLO...

Page 172: ...oading machine RCPH11WHL21FAH 1 Tie down locations Use care when loading a machine Always use primary steering when loading 1 Place a block at the front and rear of each trailer wheel 2 Carefully move the machine SLOWLY onto the trailer 3 Lower the loader bucket onto the trailer 4 Apply the parking brake Make sure the transmission control is in the NEUTRAL position and loader controls are in the H...

Page 173: ...ed on the machine with tie down decals RCPH11WHL039AAH 2 9 Chains must be securely fastened around the left and right side of the loader arms 10 Put a cover over the exhaust pipe 11 Measure the distance between the ground and the highest point of the machine You must know the clearance height of machine on the trailer 12 Advise driver of weights of machine and attachments if special permits or gui...

Page 174: ...ved organization Lifting the machine LEEN11T0143EA 4 Lifting hooks Always place the articulation transport service link in the locked position prior to lifting Lift the wheel loader using the four lifting attachment points identified on the machine by the lift hook symbol The lifting accessories must be oriented to be vertical as shown 5 4 ...

Page 175: ... injury W0211A After two hours on the road stop the machine for half an hour and let the tyres cool off When rolling the tyre pressure increases This is normal and it must not be decreased Check the instrumentation frequently to monitor its oper ation Have an escort vehicle warning other road users of your presence on the road with adequate signals flash ing lights boards etc In the event a rhythm...

Page 176: ...ear reflectors 13 Width signal panel The angle of the light beams of the low beam lights must be adjusted so that when standing in front of a wall at a distance between the lights and wall of 15 m 49 ft the maximum height of the light beam against the wall equals half the height measured between the ground and the centre of the light NOTE When travelling on the road the rear light group including ...

Page 177: ...e operator but not from the machine itself EQUIPMENT LOCKING DEVICES WHEN ROADING The controls of the equipment working system hydraulic circuits are hydraulically locked by a lever to prevent un intentional movements by the operator while roading Inside the compartment a plate lists the various warn ings including ATTENTION When roading all equipment must be locked by appropriate mechanical block...

Page 178: ...r In the event the engine stalls while traveling park the loader in a safe position and find the problem Engine or hydraulic failure If your machine is disabled you must make a judgement if the machine can be moved without further damage If possible repair the machine at the job location If you cannot repair the machine at the job location and if you have a transport trailer park the trailer as cl...

Page 179: ...brake cover to eliminate contamination C Remove the parking brake cover 1 D Loosen the lock nut 2 E Turn the adjusting screw counterclockwise until the parking brake is released F Tighten the lock nut and replace the cover 3 If the machine is to be towed more than 0 8 km 0 5 miles you must disconnect the front and rear drive shafts 4 Tow the disabled machine at a maximum speed of 8 km h 5 mph LEEN...

Page 180: ...5 TRANSPORT OPERATIONS 5 10 ...

Page 181: ...al earth moving purpose such as land leveling truck loading material rehandling and ditch cleaning If the machine is to be used for lifting objects make sure that the machine is properly equipped and follow the instructions and safety precautions in this manual Leveling operation Always operate the machine in reverse when leveling the surface RCIL10WHL018AAL 1 Pushing operation When pushing materi...

Page 182: ...ce loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to comply could result in death or se rious injury W0144A Before you operate this machine on a hill always put the transmission in a lower range and test the brakes DO NOT let the machine move down a hill with the transmission in NEUTRAL...

Page 183: ...n death or se rious injury W0151A Make sure that the bottom of the stream or water in which you will work can support the weight of the ma chine Do not allow the water level to reach the wheel rim Before using the machine in water inject large quanti ties of fresh grease into the appropriate grease fittings After completing the operation make sure to inject fresh quantities of grease into any fitt...

Page 184: ...onal The joystick steering control lever allows the loader to be operated using hand controls located on the left opera tor seat armrest It allows for steering capabilities at the operator s fingertips Moving the lever right or left steers the machine in the right or left direction When the Joy stick is released the lever will return to the neutral po sition automatically The machine will remain i...

Page 185: ...osition Retighten the knob once the adjustment is complete For tilt adjustment loosen knob 3 then tilt the armrest into the desired position Retighten the knob once the adjust ment is complete RCIL10WHL199BAL 2 Locking arm rest in raised safety position 1 To lock the arm in the raised safety position raise the arm to its vertical position To block the armrest raise the red pivot 1 RCIL10WHL200BAL ...

Page 186: ...the joystick steering when not in use Failure to comply could result in death or serious injury W0449A WARNING Driving hazard For optimum control always use the primary steering wheel when operating at higher machine speeds Do not use the joystick steering control when operating at speeds above 20 km h 12 4 mph Failure to comply could result in death or serious injury W0450A WARNING Driving hazard...

Page 187: ...k To return the steering wheel to operation stop the machine in neutral engage the brake and push on the right side of the switch Joystick steering speed can be set with the settings menu NOTICE If the operator moves the standard steering wheel the joystick steering function automatically ceases and steering capabilities return to the standard steering wheel When the steering wheel is released the...

Page 188: ...6 WORKING OPERATIONS 4 Disable the pilot control switch 2 RCPH10WHL499AAH 9 5 Steering and travel are directed with this lever only when the joystick steering is activated RCIL10WHL204BAL 10 6 8 ...

Page 189: ...ight the Joy stick Speed Select at the preference screen and press the confirm key Choose the speed from a one to three range slow 1 standard 2 or fast 3 using the arrow keys After the desired speed has been selected press the confirm key again to lock in the speed selection The higher the range selected the more responsive steering capabilities of the machine become Always set the speed to suit t...

Page 190: ...ent to the right will cause the machine to turn sharply to the right Be sure to move the lever in a careful gradual shift Reverse left With the transmission in reverse move the lever gradually to the left for a left reverse turn An abrupt movement to the left reverse will cause the machine to turn sharply to the left Be sure to move the lever in a careful gradual shift Reverse right With the trans...

Page 191: ...control lever must be in neutral 5 The parking brake must be released NOTICE The gearshift lever located on the steering col umn always has priority RCIL10WHL189BAL 14 Kick down switch The kick down switch is used to shift down through the gears in single steps Each time the switch is pressed the transmission will shift down one gear range until first gear is reached Once the kick down switch has ...

Page 192: ...6 WORKING OPERATIONS 6 12 ...

Page 193: ...face the transport service link locked into position to stop the machine from unexpected articulation the parking brake engaged the key removed from the key switch a DO NOT OPERATE tag on the key switch wheel chocks blocking the wheels all circuits cooled down prior to starting work all hydraulic pressure released in lift arm and bucket attachment circuits any accumulator pressure released for the...

Page 194: ...st from air cleaner housing Never use water to clean the primary filter Tires and wheels Adjust the inflation pressure of the tires when circum stances require Keep tires properly inflated and check torque of wheel bolts studs Wheels should be checked for proper torque every twenty hours when new and until they remain tight Air conditioning condenser The air conditioning condenser is located in th...

Page 195: ...ailure to comply could result in death or serious injury W0230A 1 Empty the loader bucket raise the loader lift arms to approximately 2 1 m 7 ft and stop engine 2 Remove the support strut 1 from the storage position by removing the retaining bolt RCPH11WHL040AAH 1 NOTE Support strut in transport position 3 Place the support strut 1 on to the cylinder rod with the guide lock tab 2 on top of cylinde...

Page 196: ...7 MAINTENANCE 3 Slowly lower the lift arms onto the support strut RCPH11WHL041AAH 3 NOTE Support strut in service position 7 4 ...

Page 197: ...service work or transportation lock the articulation transport service link Remove the safety security pin to change positions of the service link RCPH11WHL062AAH 4 NOTE Service link in operating position RCPH11WHL039AAH 5 NOTE Service link in locked position 7 5 ...

Page 198: ...er use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A WARNING Escaping fluid Do not disconnect hydraulic quick coupler under pressurized conditions Make sure all hydraulic pressure is removed from the system before disconn...

Page 199: ...key to the OFF position Pump brakes approximately 30 times to bleed accumulators Bleed ride control accumulator if equipped with bleed screw NOTICE Before carrying out any service work on the hydraulic system it is necessary to allow the system to cool the temperature should not be more than 40 C 104 0 F RCPH10WHL119BAL 2 7 7 ...

Page 200: ...l Hydraulic system Type of fluid Akcela HY TRAN ULTRACTION Total system capacity 250 0 l 66 0 US gal Reservoir capacity 134 0 l 35 4 US gal Transmission Type of oil Akcela NEXPLORE fluid Service capacity with filter change 45 4 l 48 0 US qt Axles Type of oil Akcela NEXPLORE fluid Front axle 42 0 l 44 4 US qt Rear axle 42 0 l 44 4 US qt Front axle with axle cooler 45 7 l 48 3 US qt Rear axle with a...

Page 201: ...d Akcela HY TRAN ULTRACTION Total system capacity 250 0 l 66 0 US gal Reservoir capacity 134 0 l 35 4 US gal Transmission Type of oil Akcela NEXPLORE fluid Service capacity with filter change 45 4 l 48 0 US qt Axles Type of oil Akcela NEXPLORE fluid Front axle 64 0 l 67 6 US qt Rear axle 64 0 l 67 6 US qt Front axle with axle cooler 67 7 l 71 5 US qt Rear axle with axle cooler 67 7 l 71 5 US qt Fr...

Page 202: ...r Arctic conditions NOTE The use of low viscosity oils such as 10W 30 can be used to aid starting the engine and in providing sufficient oil flow at ambient temperatures below 5 C 23 0 F The continuous use of low viscosity oils can decrease engine life due to wear See the chart above for the correct oil for ambient temperatures Transmission oil viscosity Temperature ranges RCPH10WHL453BAH 2 7 10 ...

Page 203: ...7 MAINTENANCE Hydraulic Brake system temperature range LEIL12WHL0012BA 3 7 11 ...

Page 204: ...y 47488993 4 Changing coolant types To change coolant from OAT coolant to conventional coolant or vice versa 1 Empty the engine cooling system by draining the coolant into a suitable container 2 Fill the system with clean water 3 Start the engine and run for at least 30 min NOTE Ensure the heating system if equipped is ac tivated to circulate fluid through the heater core 4 Repeat Steps 1 to 3 for...

Page 205: ...els No 1 and No 2 as necessary Consult your fuel supplier for appropriate fuel supply If the temperature falls below the fuel cloud point point at which wax begins to form the wax crystals will cause power loss or will prevent the engine from starting In cold weather fill the fuel tank at the end of the day s work in order to prevent the formation of condensation Fuel storage Prolonged storage of ...

Page 206: ...irements and test methods DIN V 51606 German standard for biodiesel Before raw oil can be converted into usable biodiesel fuel it must undergo transesterification to remove glyc erides During the transesterification process the oil reacts with an alcohol to separate the glycerine from the fat or vegetable oil This process leaves behind two products methyl ester the chemical name for biodiesel and ...

Page 207: ...fuel must be pre blended by the supplier Mixing biodiesel fuels on site can result in an incorrect mixture that could damage the engine and or fuel system NOTICE CASE CONSTRUCTION may void your war ranty if the problem is associated with poor fuel quality due to improper blending It is the responsibility of the fuel supplier and or yourself to ensure the right type of fuel and blend is delivered a...

Page 208: ... Grease drive shaft slip joints X 7 40 Cab air filter X 7 42 Engine accessory drive belt X Every 250 hours 7 43 Wheels and tires X 7 45 Engine oil and filter X 7 48 Replace fuel prefilter X 7 49 Fuel filter X 7 51 Fuel tank sediment X 7 52 Axle oil level X 7 53 Roll over protective structure X Every 500 hours 7 56 Battery fluid level X 7 57 Pivot points X 7 58 Articulation fittings X 7 59 Drive be...

Page 209: ...and return to travel X 7 88 Return to dig X 7 90 Parking brake X 7 94 Secondary Steering optional X 7 95 Cab service X As required 7 98 Machine inspection and cleaning X 7 99 Battery service X 7 102 Battery electrolyte level X 7 103 Auxiliary battery connections X 7 105 Battery removal and installation X 7 112 Work lights X 7 113 Driving lights X ELECTRICAL SYSTEM 7 114 Rotating beacon light X 7 1...

Page 210: ...e off any dust and clean off any accumulated debris engine operator s compartment etc Check tires for proper inflation Check for damage Engine Check the oil level and change the oil if necessary Check the coolant level at sight gauge Check for clogging or damage to the radiator Check the engine accessory drive belt condition Check that air filter restriction warning is not illumi nated on console ...

Page 211: ...il leaks on the components Check the audible alarm devices working lights and windshield wipers Check that all hydraulic circuits are functioning cor rectly Access doors and fill locations 1 Engine hood right side Fuel fill oil fill RCPH10WHL152AAH 1 2 Battery access left side RCPH10WHL421AAH 2 3 Engine hood left side Electronic disconnect air filter transmission oil cooler RCPH10WHL151AAH 3 7 19 ...

Page 212: ...INTENANCE 4 Hydraulic fluid gauge and access door right side RCPH10WHL102AAH 4 5 Coolant and hydraulic fills RCPH10WHL139AAH 5 6 Windshield fluid bottle access right side if equipped RCPH10WHL429AAH 6 7 20 ...

Page 213: ...ght shield beneath steps Transmission filters 1 axle cooler filters 2 if equipped windshield fluid bot tle 3 RCPH11WHL114AAH 7 8 Hydraulic valve access RCPH10WHL426AAH 8 9 Engine oil fill location RCPH10WHL115AAH 9 7 21 ...

Page 214: ... of the engine above the fuel fill location 1 Keep all non authorized personnel clear of the area Park the machine on a firm level surface and turn off the engine Remove the dipstick to check the engine oil level Wipe the dipstick clean and reinsert The oil level should register at the full mark NOTE This procedure is best performed at the beginning of the work day with the engine cool and all oil...

Page 215: ...ovement to stop Failure to comply could result in death or serious injury W0047A Grease the attachment fittings when the hour meter registers 50 hours of operation or sooner if conditions so require Prior operation Always have the machine on firm level ground with the bucket attachment on the ground Make sure all residual pressure is relieved from circuits before beginning maintenance Service spec...

Page 216: ...e parking brake applied and the attachment lowered to the ground Service specifications Type of oil Akcela Hydraulic excavator fluid 1021F total system capacity 250 0 l 66 0 US gal 1121F total system capacity 250 0 l 66 0 US gal Fluid level check 1 Check the oil level in the sight gauge before you start the engine If the oil is cold the level is correct when the top of the oil is aligned with the ...

Page 217: ...ied and the attachment lowered to the ground The transmission oil level sight gauge is on the left side of the machine Service specifications Type of oil Akcela NEXPLORE fluid 1021F Capacity 45 4 l 48 0 US qt 1121F Capacity 45 4 l 48 0 US qt Cold oil level check Before you start the engine check the transmission oil level in the sight gauge If the oil level is below the arrow add oil to raise the ...

Page 218: ... should be engaged to neutralize hydraulic flow 2 Place the transportation service link in the service position in order to prevent unexpected articula tion 3 Locate the transmission oil level sight gauge on the left side of the machine 4 Ventilate properly to reduce the deadly exhaust fumes if this check is to be performed in an en closed area 5 Check the transmission oil level at idle speed with...

Page 219: ...king brake applied and the attachment lowered to the ground The transmission oil level sight gauge is on the left side of the machine Service specifications 1021F Coolant capacity 56 8 l 60 0 US qt 1121F Coolant capacity 56 8 l 60 0 US qt Check the coolant reservoir level every 50 hours of opera tion Perform this check when the coolant is cold and the engine is stopped Do not remove the radiator c...

Page 220: ... and correct procedure Explosive separation of the tire single piece rim or the tire and or rim parts multi piece rim can cause serious injury or death Stud mounted wheels Machines are equipped with stud mounted wheels Wheel studs offer greater strength due to an increase in clamping force and resistance to loosening Wheel bolt torque If the machine is new or if a wheel has been removed and instal...

Page 221: ...dboard or paper If fluid penetrates the skin seek medical attention immediately Failure to comply could result in death or serious injury W0158A Replace the axle cooler filters when the hour meter registers 100 hours for a new machine during the initial run in period The filters should be changed every 1000 hours thereafter or more frequently when operating conditions are severe Prior operation Ke...

Page 222: ... 1000 RPM Have an as sistant check for leaks around the filter area Stop the engine and check the oil level in the axles 6 To check axle oil remove the oil plug from the axle center section on the front axle 7 Remove the oil plug from the end of the rear axle beam Oil level should be level with the bottom of the plug Top off if necessary 8 Clean and install the plug RCPH11WHL228AAH 4 NOTICE Never ...

Page 223: ...itial run in period Change the fuel prefilter every 500 hours thereafter or more often if conditions so require or if fuel quality is poor The prefilter is located on the left side of the machine 2 Remove connector Open the drain valve on the fuel prefilter by turning counterclockwise two or three turns 3 Drain the water and or contaminants from the prefilter into a suitable container until clean ...

Page 224: ... in period Filters should be changed every 500 hours thereafter or more frequently when operating conditions are severe Clean the filter head area the outside of the filter and remove any dirt and debris around the area that might contam inate the system Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied an...

Page 225: ...sure to capture any fuel remaining in the lines or the filter and discard properly 4 Replace filter cartridge Apply a thin layer of clean oil to the gasket 5 Install the filter housing Use your hands to tighten the filter 1 2 to 3 4 turn after the filter makes contact with the filter head RCPH11WHL292AAH 3 7 33 ...

Page 226: ...nitial run in period The filter should be changed every 1000 hours thereafter or more frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 1 Release pressure in the hydraulic system Install the transport service link into...

Page 227: ...use the support strut Remove the retaining pin and place the support strut onto the cylinder rod Install the retaining pin into the support strut Lower the lift arms onto the support strut Failure to comply will result in death or serious injury D0084A WARNING Avoid injury Always do the following before lubricating maintaining or servicing the machine 1 Disengage all drives 2 Engage parking brake ...

Page 228: ...t bearing remote and steering cylinder pins rod end Remote grease locations Grease the steering cylinder pins remote boom pivot pins bucket cylinder pins remote and the boom pivot pins NOTICE In severe conditions such as immersion in water it may be necessary to reduce the greasing service inter vals Steering cylinder remote grease location Axle trunnion RCPH10WHL457AAH 3 Drive shaft carrier beari...

Page 229: ...und the area to be greased before service NOTE In severe conditions such as immersion in water it may be necessary to reduce the greasing service intervals Steering cylinder Steering cylinder remote grease location Rear left of ma chine RCPH10WHL457AAH 1 Drive shaft carrier bearing Tilt cylinder Grease the drive shaft carrier bearing and the tilt cylinder at the remote grease locations Front left ...

Page 230: ...7 MAINTENANCE Rear axle trunnion Grease the axle oscillation at t the remote grease locations Rear right of machine RCPH10WHL458AAH 3 7 38 ...

Page 231: ...rs 250 or more often if conditions so require Clean around the area to be greased before service NOTICE In severe conditions such as immersion in water it may be necessary to reduce the greasing service inter vals Drive shaft slip joints The grease zerk is located on both sides of the sliding shaft Park the machine so the zerks are accessible Center Drive Shaft RCPH11WHL235AAH 1 Rear Drive Shaft R...

Page 232: ... cab recirculation air filter is located behind the operator s seat Clean the cab air filters when the hour meter registers 250 hours 1 Remove the retaining screw that holds the recirculation air filter cover in place and remove the filter 2 Check the filter for debris or tears 3 Clean the re circulation filter with detergent and water or replace with a new one Dry with compressed air RCPH10WHL037...

Page 233: ...ove the two screws from the cab air filter cover and remove the cover Pull the filter forward at a slight angle RCPH10WHL459AAH 2 2 Check the filter for debris or tears Wipe the inside of the filter housing Clean dust from filter using com pressed air if necessary Reinstall the filter and air filter cover RCPH10WHL460AAH 3 7 41 ...

Page 234: ...his manual before checking and or adjusting any drive belt or chain Failure to comply could result in death or serious injury W0097A The drive belt is located in front of the cooling box and can be accessed from the left side of the machine RCPH11WHL146AAH 1 Perform a visual inspection for fraying cracks and damage Replace belt as necessary RCPH11WHL128AAH 2 7 42 ...

Page 235: ...i Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground To add air to a tire 1 Use an air hose with a remote shutoff valve and a self locking air chuck Put the tire in a restraining cage 2 Stand BEHIND the tread of the tire and make sure ALL personnel are away from the side of the tire...

Page 236: ...7 MAINTENANCE Tire tread direction When the tire is installed on the wheel make sure the tire tread is in the direction shown RCIL10WHL260BAL 2 7 44 ...

Page 237: ...on level ground in neutral with the parking brake applied and the attachment lowered to the ground Service specifications Type of oil Akcela Unitek CJ 4 engine oil 1021F total capacity 28 5 l 30 1 US qt 1121F total capacity 28 5 l 30 1 US qt 1 Lower bucket attachment to the ground and install the transport service link into the locked position RCPH11WHL039AAH 1 2 The remote drain for engine oil is...

Page 238: ...7 MAINTENANCE 3 Attach drain hose to the remote drain plug Use a suit able container to collect the used oil and drain the en gine completely RCPH11WHL104AAH 3 7 46 ...

Page 239: ...ntil the gasket makes contact with the base and then turn by hand an additional 3 4 turn 8 Close the remote drain 9 Fill the engine with the proper amount of oil through the fill port 2 10 Start the engine and run at idle speed Check the engine oil filter and remote drain for leaks 11 After two minutes stop the engine 12 Wait for the engine oil to drain down for an accurate reading on the dipstick...

Page 240: ...tial run in period Filters should be changed every 500 hours thereafter or more often if conditions so require or if fuel quality is poor The prefilter is located on the left side of the machine 2 Remove connector Open the drain valve on the fuel prefilter by turning counterclockwise two or three turns 3 Drain the water and or contaminants from the prefilter into a suitable container until clean f...

Page 241: ...period Filters should be changed every 500 hours thereafter or more frequently when operating conditions are severe Clean the filter head area the outside of the filter and remove any dirt and debris around the area that might contam inate the system Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and th...

Page 242: ...nes or the filter and discard properly 4 Replace filter cartridge Apply a thin layer of clean oil to the gasket 5 Install the filter housing Use your hands to tighten the filter 1 2 to 3 4 turn after the filter makes contact with the filter head 6 Bleed air from system Run the engine at low idle for a few minutes and check for leaks RCPH11WHL292AAH 3 7 50 ...

Page 243: ...Failure to comply could result in death or serious injury W0371A Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Install the transport service link into the lock position Drain condensation from the fuel tank when the hour me ter registers 500 hours of operation o...

Page 244: ...EXPLORE fluid Front axle 42 0 l 44 4 US qt Rear axle 42 0 l 44 4 US qt Front axle with axle cooler 45 7 l 48 3 US qt Rear axle with axle cooler 45 7 l 48 3 US qt Heavy duty front axle 62 0 l 65 5 US qt Heavy duty front axle with cooler 65 7 l 69 4 US qt 1121F Optional Axle Akcela NEXPLORE fluid Front axle 64 0 l 67 6 US qt Rear axle 64 0 l 67 6 US qt Front axle with axle cooler 67 7 l 71 5 US qt R...

Page 245: ... with the machine are part of the ROPS The Protective Structure is a special safety component of your machine DO NOT attach any device to the Protective Structure for pulling purposes DO NOT drill holes into the Protective Structure The Protective Structure and interconnecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your prot...

Page 246: ...d mounting hardware Make sure all hardware that secures the seat to the cab is properly torqued Make sure all seat belt hardware is secure and torqued Keep seal belts away from objects that can damage the seat belts Keep the seat belts clean Wash the seat belts only in soap and water Do not put the seat belts in bleach or dye This will weaken the seat belt composition Torque seat belt hardware and...

Page 247: ...153A 1 Check the torque of the ROPS mounting bolts If nec essary tighten the bolts to the correct torque 2 Check for cracks rust or holes in the ROPS and ROPS components Age weather and accidents can cause damage to the ROPS and ROPS parts If you have any doubt about the integrity of the ROPS system see your Case Dealer RCPH10WHL130BAL 4 Torque specifications ROPS cab mounting bolts both sides Tor...

Page 248: ... Battery fluid level 60636047 Check the fluid level of the left and right battery when the hour meter reaches 500 hours For complete information regarding battery fuses etc see electrical system in this section 7 56 ...

Page 249: ...ot points when the hour meter registers 1000 hours or sooner if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground RCPH11WHL010FAH 1 7 57 ...

Page 250: ...om key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A 1 Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground 2 Place the transport service link into the lock position to stop unexpec...

Page 251: ...ension wear and damage Wrong belt tension may cause battery charge failure engine overheating or belt wear Maintenance specifications Visual check Every 10 hours or every day Replace belts Every 1000 hours NOTICE If the engine runs with the drive belt loose the drive belt can slip and cause the engine to overheat or the battery to receive insufficient charge Replace drive belt 1 Replace the access...

Page 252: ...t RCPH11WHL248AAH 2 4 To install the new belt fit it over the alternator crank shaft pulleys and complete the turn while lifting the ten sioner with the breaker bar RCPH11WHL215AAH 3 Belt tension The correct tension for a new belt is 623 712 N m 459 5 525 1 lb ft Tension for a used belt is 400 534 N m 295 0 393 9 lb ft tension 7 60 ...

Page 253: ...ted behind the operator s seat Clean the cab air filters when the hour meter registers 250 hours Replace the filter every 1000 hours or more often if conditions so require 1 Remove the retaining screw that holds the recirculation air filter cover in place and remove the filter 2 Check the filter for debris or tears 3 Clean the recirculation filter with detergent and water or replace with a new one...

Page 254: ...y 1000 hours or more often if conditions so require RCPH11WHL147AAH 2 1 Remove the two screws from the cab air filter cover and remove the cover Pull the filter forward at a slight angle RCPH11WHL116AAH 3 2 Check the filter for debris or tears Wipe the inside of the filter housing Clean dust from filter using com pressed air if necessary Reinstall the filter and air filter cover RCPH11WHL117AAH 4 ...

Page 255: ...1000 hours The filter should be changed every 1000 hours thereafter or more frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Install the safety service lock to prevent machine articulation 1 Locate the breather on the...

Page 256: ...ement and clean with low pressure compressed air Wear personal protection when using compressed air RCPH11WHL233AAH 3 4 Replace filter making certain filter is correctly seated Replace housing cover and secure clips RCPH11WHL294AAH 4 7 64 ...

Page 257: ...nt This should be performed by a qualified service technician when the hour meter registers 2000 hours Contact your authorized dealer Hoses and wiring Check all hoses and wiring for damage If damage oc curred see your authorized dealer for repair or replace ment 7 65 ...

Page 258: ...e 64 0 l 67 6 US qt Rear axle 64 0 l 67 6 US qt Front axle with axle cooler 67 7 l 71 5 US qt Rear axle with axle cooler 67 7 l 71 5 US qt Front axle with differential lock 62 0 l 65 5 US qt Front axle with differential lock and axle cooler 65 7 l 69 4 US qt NOTE Do not use GL 5 oil in these axles 1 Install the transport service link into the lock position to prevent unexpected articulation 2 Clea...

Page 259: ... plug seal RCPH11WHL219AAH 2 6 Fill the axle with new axle oil Oil should reach the bottom of the fill plug Fill the rear axle at the axle ends Fill the front axle from the center NOTE The oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 67 ...

Page 260: ...r access if desired RCPH11WHL113AAH 4 8 Clean the area around the axle cooler filters Remove filters by turning counterclockwise 9 Apply a thin film of clean axle oil to the gasket of the new filter Make certain proper contact is made with the base of the filter Hand tighten then turn 1 2 to 3 4 turn more DO NOT USE A FILTER WRENCH RCPH11WHL240AAH 5 7 68 ...

Page 261: ...of operation time Applications include basement digging or land clearing Reduce intervals as well if using low viscosity oil Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Oil Type Non Akcela NEXPLORE fluid other brands Akcela NEXPLORE fluid Normal conditions 100...

Page 262: ...rain oil into suitable container RCPH11WHL282AAH 3 6 Clean area around transmission filters Remove filters by turning counterclockwise Remove the filter 7 To replace transmission filters apply a film of clean transmission oil to the gasket of the new filter and in stall Make sure that the proper contact is made with the base Tighten 1 2 turn more once firm contact is made RCPH11WHL240AAH 4 7 70 ...

Page 263: ...lean it with solvent and dry with compressed air 11 Install the breather 12 Fill the transmission with proper amount of fluid at fill port 1 13 Check the oil level at the sight gauge 14 Start the engine and check for oil leaks around the filter and drain plug 15 Bring the transmission oil up to working temperature and check the level again ATTENTION Check fluid and filters for contaminants or meta...

Page 264: ... start over again RCPH10WHL376BAH 1 The screen will show a confirm prompt If you doubt your ability to perform this operation press the escape key and call your dealer If machine conditions are incorrect an error message will appear The calibration procedure will not complete Fol low the prompts to aid in correcting any machine condi tions The screen may display the following prompts to guide the ...

Page 265: ...h pressure switch according to operator preference 3 The adjustable declutch pressure switch is set to 10 34 bar 149 9 psi plus or minus 0 55 bar 8 0 psi from the factory For every 1 4 turn of the outer body there is a 1 03 bar 14 9 psi pressure change in the switch The pressure change is the same in either the clockwise or counter clockwise direction 4 Tighten the set screw 1 located near the end...

Page 266: ...ions Type Akcela Hydraulic excavator fluid 1021F Total system capacity 250 l 66 US gal 1121F Total system capacity 250 l 66 US gal 1 Stop the engine Put a Do Not Operate tag on the steering wheel or key switch 2 Place the transport service link into the lock position to prevent unexpected articulation 3 Make sure the accumulators are completely discharged by pushing down on the brake pedal a minim...

Page 267: ...7 MAINTENANCE 8 Clean the area around the fill cap 1 and reservoir cover 2 Slowly remove the cap RCPH11WHL264AAH 3 7 75 ...

Page 268: ...ire procedure Wear eye protection Failure to comply could result in minor or moderate injury C0072A 9 Remove and replace the hydraulic oil filter when replac ing hydraulic oil The filter is located under the reservoir cover 2 Remove screws from cover RCPH11WHL265AAH 4 10 Use care as cover is spring loaded Remove spring and O ring RCPH11WHL266AAH 5 11 Remove spring 3 and O ring 4 RCPH11WHL267AAH 6 ...

Page 269: ...voir with correct fluid and cor rect capacity Install the reservoir fill cap 16 Start the engine and run at 1000 RPM Check for leak age around the drain 17 Operate the loader controls several times to remove any air in the lines 18 Place the loader bucket attachment on the ground and stop the engine Check the hydraulic oil level 19 If it is necessary to top off with more oil remove the fill cap sl...

Page 270: ...f operation or each year whichever occurs first Clean the system and replace the coolant if it becomes dirty or is rust colored Service specifications 1021F Capacity 56 8 l 15 0 US gal 1121F Capacity 56 8 l 15 0 US gal 1 After the engine has cooled and the temperature of the coolant has reached a safe level remove the cap RCPH11WHL264AAH 1 2 With a suitable container of the proper capacity under t...

Page 271: ...7 Start the engine and let it run at low idle until the engine reaches operating temperature Recheck the level of the system RCPH11WHL264AAH 3 ATTENTION This is a deaeration system and does not have an overflow Do not overfill Do not fill to the top of the tank Check the sight gauge on the left side of the machine after refill 7 79 ...

Page 272: ...ement if the filter warning lamp on the instrument cluster illuminates or the audible alarm sounds Should the caution warnings continue after replacing the primary filter replace the secondary filter as well 1 Lower bucket attachment to the ground and install the transport service link into the lock position RCPH11WHL039AAH 1 2 Access the engine air filters by raising the hood Lo cate the engine a...

Page 273: ... Install the new secondary filter DO NOT REUSE THE SECONDARY FILTER 9 Insert the filter into the positioning slot Make certain to firmly seat the secondary filter into the inlet housing RCPH11WHL109AAH 5 10 Install the new primary filter by sliding filter into hous ing Be sure filter element tabs are positioned inside the groves located on the housing Push element up and into place within housing ...

Page 274: ...stallation The cover will be difficult to install if filters are not properly installed 12 Close the engine hood NOTE Under normal conditions the secondary filter should be replaced after three primary filter replacements Never clean the secondary filter It must be replaced Replace filters more often if conditions so warrant RCPH11WHL077AAH 7 7 82 ...

Page 275: ...vel surface lower bucket attach ment to the ground and apply the parking brake Lubricate door and window hinges 1 Lubricate door and window hinges on the left and right side of the cab when the hour meter registers 2000 hours or more frequently if conditions so require 2 Use graphite to lubricate hinges Do not use grease RCPH11WHL072AAH 1 7 83 ...

Page 276: ...efilter condensation 1 Drain water and sediment from the fuel prefilter as re quired In certain geographic regions and climates it may be necessary to drain condensation more fre quently RCPH11WHL294AAH 1 2 Remove connector Open the drain valve on the fuel prefilter by turning counterclockwise two or three turns 3 Drain the water and or contaminants from the prefilter into a suitable container unt...

Page 277: ...ly flush your eyes with water for 15 minutes Seek medical assistance immediately Failure to comply could result in death or serious injury W0339A Service the following items as required to maintain maxi mum operating efficiency Lubrication of the air conditioning compressor seal Operate the air conditioning once every 250 hours to lubri cate the compressor seals Turn the air conditioning con trol ...

Page 278: ...t 2 Return to travel target 5 Lift arm 3 Target mounting plate 6 Front chassis top left hand side 1 Keep all non authorized personnel clear of the area Park the machine on firm level ground 2 Start the engine and apply the parking brake 3 Lower the lift arms and place the bucket flat on the ground Stop the engine 7 86 ...

Page 279: ...he target per the table Tighten the target in this position 7 Make sure the proximity switch and all the mounting bolts are tight Start the engine Set the detent switch to the on position and set the return to travel float de tent switch to the return to travel position Raise the lift arms to approximately the horizontal position Put the loader control lever in the raise position and ver ify that ...

Page 280: ...inder eye Align the target mounting bracket parallel to the tilt cylinder and tighten the bolts 3 Loosen the bolts holding the target bar to the target mounting bracket Align the target bar parallel to the tilt cylinder and tighten the bolts 4 Loosen the bolts holding the proximity switch mounting bracket to the tilt cylinder Position the proximity switch face parallel to the target bar surface an...

Page 281: ...mity switch When the proximity switch face is nearly uncovered the switch will be activated and the control lever will return to the center position Tighten the bolts maintaining this location of the target bar Verify that the 3 5 5 mm 0 1 0 2 in gap is main tained between the target bar and the proximity switch 8 Make sure the proximity switch and all the mounting bolts are tight Start the engine...

Page 282: ...firm level surface clear of any obstructions and any non authorized personnel or vehicles Run the machine at low idle in third gear neutral Place the transmission auto switch to the manual position Place the parking brake switch to the ON position With the engine running at idle enter the Service Screen Menu and scroll to the Calibration menu Use the arrow key to scroll to the sub menu Park Brake ...

Page 283: ...y 2 Shift the gear selector into third gear forward and slowly increase the engine speed to full open throttle 3 Verify that the machine does not move 4 Reduce engine speed to low idle and return the trans mission to neutral 5 Shift the gear selector to third gear reverse and slowly increase the engine speed to wide open throttle 6 Verify that the machine does not move 7 Reduce the engine speed to...

Page 284: ...at the parking brake would unexpectedly engage A Loss of service brake pressure in both axles B Loss of system electrical power key OFF C Parking Brake switch in engaged position 3 To test these functions A Start on a clear level surface B With step 1 A through C complete start the engine and release the parking brake The red warning light should be out C Turn the engine OFF Turn the key switch to...

Page 285: ...e switch in the engaged posi tion attempt B and C in step 1 The parking brake light must stay ON 4 Put the parking brake switch in the release position attempt B and C in 1 The parking brake light must turn OFF A Allow the machine to roll slowly forward with the transmission in F Engage the parking brake The machine must come to a stop immediately Parking light ON Transmission disengages If there ...

Page 286: ...ondary steering module is now functional 3 With the machine at low idle and steering straight ahead turn the key switch to the OFF position to stop the engine Immediately turn the key back to the ON position not start position The secondary steering pump motor should start running Confirm the light is on and the motor is running 4 Steer the machine full left and then full right to confirm that the...

Page 287: ...ondition remove dust with a vacuum cleaner NOTICE DO NOT wash the headliner with water Water can cause damage to the headliner and lower the noise control capacity of the headliner Operator s seat WARNING Chemical hazard Always wear protective clothing and goggles when cleaning with solvents acids or alkaline chemical agents Always follow the chemical manufacturer s instructions Failure to comply ...

Page 288: ...in parts When cleaning the plastic windows the console the in strument panel the indicators etc do not use gasoline kerosene paint solvents etc Only use water soap and a soft cloth The use of gasoline kerosene paint solvents etc will cause discoloration cracks or deformation of these parts 7 96 ...

Page 289: ...A specific bracket has been provided for this purpose Maintenance specifications Every month Examine the fire extinguisher and make sure it is not damaged Every six months Have an approved specialist empty and refill the fire extinguisher Every year Have an approved specialist examine the fire extinguisher Welding on the machine DANGER Improper operation or service of this machine can result in an...

Page 290: ...ea can be cleaned with compressed air or water Do not use high pressure water spray on components as this may damage air conditioning fins 2 To access the cooling box raise the hood and use the latch to open fan door RCPH11WHL322AAH 1 NOTE When closing the fan door take care to lift the door strut slightly to allow door to close Do not force door closed as this may damage the strut and latch mecha...

Page 291: ...ls Battery electrolyte contains sulfuric acid Contact with skin and eyes could result in severe irritation and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote e...

Page 292: ...tery with Case Battery Saver and Cleaner Follow the instructions on the container Disconnect the alternator wires if you must run the engine with the battery wires disconnected Before you use an electric welder disconnect the alternator wires instrument cluster and turn the master disconnect switch to OFF Do not use a steam cleaner or cleaning solvent to clean the alternator Battery vents Keep the...

Page 293: ...aler to check the alternator Do not use steam cleaning equipment or a cleaning solvent to clean the alternator Starter motor Service specification Check Every 1000 hours Ask your Dealer to check the starter motor Make sure that the terminal protectors are correctly in stalled 7 101 ...

Page 294: ...n death or serious injury W0349A Check battery fluid level and specific gravity Check the battery fluid level every 500 hours of operation or more often if conditions are severe The battery fluid can decrease with high temperatures 1 Insert a flat blade screwdriver into slots at the top of battery caps Remove the cell caps and check the level in each battery cell The level should be no less than 4...

Page 295: ... of the machine To access the batteries loosen and remove the bolts the hold the cover in place RCPH11WHL130AAH 1 1 Turn off the ignition and all accessories on the ma chine s Remove the battery cover from left hand side of the machine Remove the battery terminal cover 2 Connect one end of the positive cable to the positive terminal on the booster battery Connect the other end of the positive cabl...

Page 296: ... Connect the other end of the positive cable to the positive terminal of the jump post red 3 Connect the negative cable to the negative termi nal on the booster battery 4 Connect the other end of the negative cable to the neg ative black terminal of the jump post Do not connect it to sheet metal or any rotating part as damage can result Do not connect to the negative terminal on the battery 5 Star...

Page 297: ...ry Always wash your hands after handling Failure to comply could result in death or serious injury W0385A Replacing the battery 1 Remove the terminal protection caps disconnect ca bles black negative terminals and then cables red positive terminals Remove the anti sulfate pellets 2 Remove the screws the washers and retainer Re move the old batteries 3 Install new batteries of the correct voltage a...

Page 298: ...ys 101128236 Fuses and relays can be found inside the access door on the right hand side of the machine If power does not come on when the key switch is turned to the ON position check the appropriate fuse RCPH10WHL044BAL 1 7 106 ...

Page 299: ...MA 2 PRMB 3 PRMC RCPH10WHL591AAH 2 2 To replace pull the old fuse straight out and push the new fuse straight in The amperage for each fuse is stamped on the fuse Refer to the fuse panel decal for correct location of each fuse NOTICE Never replace a fuse with a fuse of a different amperage LEEN11T0130AA 3 7 107 ...

Page 300: ...A 4 Fuse Amp Function Power relay module A F1 20 Power converter F2 20 DNOX Power relay module B F1 40 Accessory power F2 20 Secondary steering Relay accessory power Power relay module C F1 40 Ignition power F2 Spare Relay ignition power Power relay module D Located in engine compartment F1 40 Fuel filter heater F2 30 Eng ECM Relay fuel filter heater 7 108 ...

Page 301: ...7 MAINTENANCE LEEN14T0133HA 5 The fuse decal is located inside the access door 7 109 ...

Page 302: ...Cut Out relay K1 5 PIN Hood up Option K2 5 PIN Hood down Option K3 5 PIN Work light K4 5 PIN Horn K5 5 PIN Start inhibit ECA fuse panel Fuse Amp Function F1 7 5 Transmission control F2 10 Steering F3 7 5 AIC power F4 7 5 Secondary steering F5 7 5 LTS F6 5 Parking brake F7 7 5 Coupler fan reverser F8 5 Turn signal flasher F9 10 Engine stop F10 5 DNOX controller F11 25 Blower switch F12 10 Front wip...

Page 303: ...5 Grid heater Relay Type Function K1 5 PIN Ignition power latch K2 5 PIN Neutral start K3 5 PIN Crank request K4 5 PIN Fan reverse Option K5 5 PIN Parking brake ECD relays panel Relay Type Function K1 5 PIN Front wiper High speed K2 5 PIN Front wiper Low speed K3 5 PIN Pilot control K4 5 PIN LTS Option K5 5 PIN A C Option K6 4 PIN Brake lights K7 4 PIN Ignition power control K8 4 PIN Crank control...

Page 304: ...ctors and replace the lamp as sembly Push the connectors on making certain connec tions are firmly in place Replace the lamp assembly and secure the frame with the Phillips screws RCPH10WHL501AAH 2 Two light bar work lights optional The optional two light work light configuration lamps can be serviced individually Follow the same procedure as the standard work light assembly RCPH10WHL503AAH 3 7 11...

Page 305: ...g lights remove the Phillips screws from the front of the light RCPH11WHL239AAH 1 Disconnect push on connectors and replace the lamp as sembly Push the connectors on making certain connec tions are firmly in place Replace the screws RCPH10WHL431AAH 2 7 113 ...

Page 306: ... in the right corner of the operator s compart ment and one in the left corner of the operator s compart ment RCPH10WHL040BAL 2 Auxiliary power equipment mounting bracket The auxiliary power equipment mounting brackets are lo cated behind the right and left ROPS post covers These brackets are for mounting radios phones etc To locate the bottom of the mounting bracket measure 300 mm 11 8 in from th...

Page 307: ... corrosive oil Run the engine at idle speed for five minutes to allow the anti corrosive oil to reach the lines filters pump and injectors 2 While the engine is still warm drain the oil sump fill with anti corrosive oil and replace the engine oil filter 3 When the engine is cold clean the outer parts of the engine with diesel fuel 4 Clean or replace the air filter element 5 Drain the cooling syste...

Page 308: ...equired 2 The grease on the cylinder rods and or perform attachment functions monthly 3 The fuel level in the fuel tank and the corrosive oil level in the engine Add more if necessary 4 The condition of all lines connectors and clamps rust Grease if necessary 5 The condition of the paint work Apply a coat of anti rust treatment where necessary 7 116 ...

Page 309: ...ltering element of the fuel filters 5 Install the batteries 6 Grease the machine thoroughly 7 Check the condition of the engine accessory drive belt and replace it if necessary 8 Check the condition of the air conditioning drive belt and replace it if necessary 9 Check the hydraulic fluid level and add more fluid if necessary 10 Check the travel reduction gears and swing reduction gear oil level a...

Page 310: ...7 MAINTENANCE 7 118 ...

Page 311: ... Net 221 kW 296 Hp 1800 RPM Standard power peak Gross 222 kW 297 Hp 1800 RPM Net 204 kW 273 Hp 1800 RPM Economy power peak Gross 188 kW 253 Hp 1400 RPM Net 180 kW 241 Hp 1400 RPM Torque maximum Standard power range Gross 1374 N m 1013 lb ft 1100 RPM Net 1337 N m 986 lb ft 1100 RPM Maximum power range Gross 1479 N m 1091 lb ft 1100 RPM Net 1442 N m 1064 lb ft 1100 RPM Economy power range Gross 1285...

Page 312: ...8 SPECIFICATIONS Voltage 24 V 8 2 ...

Page 313: ...ng applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 4 25 4 5 Planetary ratio 6 35 6 0 Final axle ratio 27 0 27 0 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on tran...

Page 314: ...ith tilt Adjustable suspension seat Single lever 2 spool loader control Cup holder Coat hook Interior rear view mirror Single brake pedal Storage tray Dome light Front and rear windshield washers Exterior rear view mirrors Front intermittent and rear wipers 52 mm 2 in retractable seat belt Right and left steps platforms Fire extinguisher bracket Hydraulic Specifications Pump 1 Closed centered pres...

Page 315: ...rd power peak Gross 240 kW 322 Hp 1700 RPM Net 223 kW 300 Hp 1700 RPM Economy power peak Gross 208 kW 279 Hp 1400 RPM Net 199 kW 266 Hp 1400 RPM Torque maximum Standard power range Gross 1604 N m 1183 lb ft 1100 RPM Net 1564 N m 1154 lb ft 1100 RPM Maximum power range Gross 1550 N m 1143 lb ft 1400 RPM Net 1485 N m 1096 lb ft 1400 RPM Economy power range Gross 1475 N m 1088 lb ft 1300 RPM Net 1419...

Page 316: ...xles Front Rear Differential Open Differential ratio 4 25 4 11 Planetary ratio 6 35 6 00 Final axle ratio 27 0 24 67 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Travel speeds Forward Reverse 1st 6 9 km h 4 3 mph 6 9 km h 4 3 mph 2nd 11...

Page 317: ...with tilt Adjustable suspension seat Single lever 2 spool loader control Cup holder Coat hook Interior rear view mirror Single brake pedal Storage tray Dome light Front and rear windshield washers Exterior rear view mirrors Front intermittent and rear wipers 52 mm 2 in retractable seat belt Right and left steps platforms Fire extinguisher bracket Hydraulic Specifications Pump 1 Closed centered pre...

Page 318: ...53 kg 44650 lb Ground 23895 kg 52679 lb 24156 kg 53256 lb 1021F Z Bar Specifications 4 2 m 5 5 yd Bucket Full height 14027 kg 30924 lb 14016 kg 30900 lb Maximum reach 20094 kg 44300 lb 20126 kg 44370 lb Ground 23413 kg 51617 lb 23659 kg 52160 lb 1021F Z Bar Specifications 4 4 m 5 75 yd Bucket Flat Bottom with Blade Full height 13840 kg 30513 lb Maximum reach 19901 kg 43875 lb Ground 23000 kg 50706...

Page 319: ...kg 42861 lb 1021F XR Specifications 4 2 m 5 5 yd Bucket Full height 12616 kg 27813 lb 12612 kg 27804 lb Maximum reach 17362 kg 38276 lb 17401 kg 38362 lb Ground 18858 kg 41574 lb 19034 kg 41964 lb 1021F XR Specifications 4 4 m 5 75 yd Bucket Flat Bottom with Blade Full height 12426 kg 27394 lb Maximum reach 17164 kg 37841 lb Ground 18497 kg 40779 lb 1021F XR Specifications 4 4 m 5 75 yd Bucket Fla...

Page 320: ...1 lb 26620 kg 58687 lb 1121F Z Bar Specifications 4 8 m 6 27 yd Bucket Full height 14853 kg 32745 lb 14844 kg 32725 lb Maximum reach 21813 kg 48090 lb 21846 kg 48162 lb Ground 25732 kg 56730 lb 25970 kg 57254 lb 1121F Z Bar Specifications 5 0 m 6 53 yd Bucket Flat Bottom with Blade Full height 14623 kg 32237 lb Maximum reach 21586 kg 47588 lb Ground 25502 kg 56223 lb 1121F Z Bar Specifications 4 8...

Page 321: ...g 49273 lb 1121F XR Specifications 4 8 m 6 27 yd Bucket Full height 14189 kg 31281 lb 14188 kg 31278 lb Maximum reach 19578 kg 43163 lb 19620 kg 43254 lb Ground 21598 kg 47616 lb 21783 kg 48023 lb 1121F XR Specifications 5 0 m 6 53 yd Bucket Flat Bottom with Blade Full height 13959 kg 30775 lb Maximum reach 19351 kg 42663 lb Ground 21368 kg 47108 lb 1121F XR Specifications 4 8 m 6 27 yd Bucket Fla...

Page 322: ...m 270 324 lb ft 7 8 in 542 651 Nm 400 480 lb ft 1 in 787 944 Nm 580 696 lb ft 1 1 8 in 1085 1193 Nm 800 880 lb ft 1 1 4 in 1519 1681 Nm 1120 1240 lb ft 1 3 8 in 1980 2278 Nm 1460 1680 lb ft 1 1 2 in 2631 2983 Nm 1940 2200 lb ft Markings for Grade 5 hardware Grade 8 bolts nuts and studs Size Nm lb in lb ft 1 4 in 16 20 Nm 144 180 lb in 5 16 in 33 39 Nm 288 348 lb in 3 8 in 61 73 Nm 540 648 lb in 7 ...

Page 323: ...b ft Markings for Grade 8 8 hardware Grade 10 9 bolts nuts and studs Size Nm lb in lb ft 4 mm 4 5 Nm 36 48 lb in 5 mm 9 11 Nm 84 96 lb in 6 mm 15 18 Nm 132 156 lb in 8 mm 37 43 Nm 324 384 lb in 10 mm 73 87 Nm 54 64 lb ft 12 mm 125 150 Nm 93 112 lb ft 14 mm 200 245 Nm 149 179 lb ft 16 mm 310 380 Nm 230 280 lb ft 20 mm 610 730 Nm 450 540 lb ft 24 mm 1050 1275 Nm 780 940 lb ft 30 mm 2000 2400 Nm 1470...

Page 324: ...n Specifications Feature Specification Overall height top of exhaust 3545 mm 139 6 in Rear axle oscillation total 24 Height to drawbar 1067 mm 42 0 in Vertical wheel travel trunnion fully oscillated 480 mm 18 9 in Loader Speeds 1021F 1121F Loaded raise rollback ground 6 2 s 6 49 s Loaded dump full height 1 3 s 1 4 s Empty power down 2 8 s 2 8 s Empty float 2 6 s 2 6 s 8 14 ...

Page 325: ... 117 7 in Centerline tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5676 mm 223 4 in 5676 mm 223 4 in F hinge pin fully raised 4243 mm 167 1 in 4243 mm 167 1 in G overall bucket level on ground 8774 mm 345 4 in 8955 mm 352 5 in H dump fully raised ...

Page 326: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 16 ...

Page 327: ...ne tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5800 mm 228 4 in 5800 mm 228 4 in F hinge pin fully raised 4243 mm 167 0 in 4243 mm 167 0 in G overall bucket level on ground 8892 mm 350 1 in 9073 mm 357 2 in H dump fully raised 45 dump 3075 mm 12...

Page 328: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 18 ...

Page 329: ...l width with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5942 mm 233 9 in F hinge pin fully raised 4253 mm 167 in G overall bucket level on ground 8979 mm 353 5 in H dump fully raised 45 dump 3019 mm 118 9 in J reach fully raised 45 dump 1332 ...

Page 330: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 20 ...

Page 331: ...dth with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 2339 mm 5942 in F hinge pin fully raised 4243 mm 167 1 in G overall bucket level on ground 9133 mm 359 6 in H dump fully raised 45 dump 2920 mm 115 in J reach fully raised 45 dump 1450 mm 57...

Page 332: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 22 ...

Page 333: ...ne tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6258 mm 246 4 in 6258 mm 246 4 in F hinge pin fully raised 4825 mm 190 in 4825 mm 190 in G overall bucket level on ground 9292 mm 365 8 in 9473 mm 372 9 in H dump fully raised 45 dump 3733 mm 147 in...

Page 334: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 24 ...

Page 335: ...ine tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6382 mm 251 3 in 6382 mm 251 3 in F hinge pin fully raised 693 mm 27 3 in 693 mm 27 3 in G overall bucket level on ground 9410 mm 370 5 in 9591 mm 377 6 in H dump fully raised 45 dump 3657 mm 144 i...

Page 336: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 26 ...

Page 337: ...h with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6523 mm 256 8 in F hinge pin fully raised 4824 mm 189 9 in G overall bucket level on ground 9498 mm 373 9 in H dump fully raised 45 dump 3600 mm 141 7 in J reach fully raised 45 dump 1345 mm 5...

Page 338: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 28 ...

Page 339: ...h with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6524 mm 256 8 in F hinge pin fully raised 4825 mm 190 in G overall bucket level on ground 9651 mm 380 in H dump fully raised 45 dump 3502 mm 137 9 in J reach fully raised 45 dump 1462 mm 57 6 ...

Page 340: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 30 ...

Page 341: ...mm 117 7 in Centerline tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5960 mm 234 6 in 5960 mm 234 6 in F hinge pin fully raised 4443 mm 174 9 in 4443 mm 174 9 in G overall bucket level on ground 8967 mm 353 in 9148 mm 360 2 in H dump fully raised ...

Page 342: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 32 ...

Page 343: ...rline tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6120 mm 240 9 in 6120 mm 240 9 in F hinge pin fully raised 4442 mm 174 9 in 4442 mm 174 9 in G overall bucket level on ground 9119 mm 359 in 9300 mm 366 1 in H dump fully raised 45 dump 3201 mm 1...

Page 344: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 34 ...

Page 345: ...idth with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6199 mm 244 in F hinge pin fully raised 4442 mm 174 9 in G overall bucket level on ground 9289 mm 365 7 in H dump fully raised 45 dump 3092 mm 121 7 in J reach fully raised 45 dump 1403 mm ...

Page 346: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 36 ...

Page 347: ...th with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6120 mm 240 9 in F hinge pin fully raised 4442 mm 174 9 in G overall bucket level on ground 9300 mm 366 1 in H dump fully raised 45 dump 3085 mm 121 5 in J reach fully raised 45 dump 1412 mm ...

Page 348: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 38 ...

Page 349: ... tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6377 mm 251 1 in 6377 mm 251 1 in F hinge pin fully raised 4860 mm 191 3 in 4860 mm 191 3 in G overall bucket level on ground 9374 mm 369 1 in 9555 mm 376 2 in H dump fully raised 45 dump 3717 mm 146 ...

Page 350: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 40 ...

Page 351: ...e tread width 2250 mm 88 6 in 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in 6372 mm 250 9 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6537 mm 257 4 in 6537 mm 257 4 in F hinge pin fully raised 4860 mm 191 3 in 4860 mm 191 3 in G overall bucket level on ground 9526 mm 375 in 9707 mm 382 2 in H dump fully raised 45 dump 3619 mm 142 5...

Page 352: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 42 ...

Page 353: ...h with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6616 mm 260 5 in F hinge pin fully raised 4859 mm 191 3 in G overall bucket level on ground 9696 mm 381 7 in H dump fully raised 45 dump 3509 mm 138 2 in J reach fully raised 45 dump 1446 mm 5...

Page 354: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 44 ...

Page 355: ... with bucket guard 2990 mm 117 7 in Centerline tread width 2250 mm 88 6 in Turning radius outside of tires 6372 mm 250 9 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6616 mm 2605 in F hinge pin fully raised 4859 mm 191 3 in G overall bucket level on ground 9696 mm 381 7 in H dump fully raised 45 dump 3510 mm 138 2 in J reach fully raised 45 dump 1146 mm 56 ...

Page 356: ...8 SPECIFICATIONS NOTE Refer to country regulation foreseen for exceptional vehicles 8 46 ...

Page 357: ...res ROPS cab with heater and air conditioner lights full counterweight standard batteries front and rear fenders full fuel tank and 79 kg 175 lb operator XR Applications Tire Option Operating Weight Tipping Load Adjustment straight Tipping Load Adjustment 40 turn 26 5 x 25 12 ply L2 334 kg 736 lb 341 kg 751 lb 435 kg 959 lb 26 5 x 25 12 ply L3 129 kg 284 lb 57 kg 126 lb 110 kg 242 lb Standard coun...

Page 358: ... and air conditioner lights full counterweight standard batteries front and rear fenders full fuel tank and 79 kg 175 lb operator XR Applications Tire Option Operating Weight Tipping Load Adjustment straight Tipping Load Adjustment 40 turn 26 5 x 25 12 ply L2 334 kg 736 lb 388 kg 856 lb 580 kg 1280 lb 26 5 x 25 12 ply L3 129 kg 284 lb 70 kg 155 lb 172 kg 378 lb Auxiliary steering 62 kg 138 lb 81 k...

Page 359: ...778 kg m 2511 2997 lb yd Gravel dry 1522 kg m 2565 lb yd Gravel wet 1906 kg m 3213 lb yd Ice crushed 593 kg m 1000 lb yd Iron ore 2323 kg m 3916 lb yd Limestone loose crushed 1538 1602 kg m 2592 2700 lb yd Oats 416 kg m 701 lb yd Peanuts shelled 280 kg m 472 lb yd Peas 769 kg m 1296 lb yd Peat solid 753 kg m 1269 lb yd Phosphate granular 1442 kg m 2431 lb yd Potash 1089 kg m 1836 lb yd Potatoes 76...

Page 360: ...8 SPECIFICATIONS 8 50 ...

Page 361: ...er s instructions for cor rect operation of the camera monitor The camera monitor is mounted in the operator s com partment and the camera eye is located behind the rear grille The camera eye has built in moisture resistance for equipment that requires power washing and or equipment that operates in harsh environments The camera is available from your authorized dealer RCPH10WHL491AAH 1 Radio opti...

Page 362: ...or driving Heated mirrors offer an additional advantage by keeping the operator s field of vi sion clear of ice frost freezing rain etc when using the exterior mirrors The heated feature eliminates scraping mirrors in inclement weather Turn the heated mirrors on and off with a rocker switch located on the right hand con sole RCPH11WHL278AAH 3 RCPH11WHL290AAH 4 9 2 ...

Page 363: ...filter 7 40 7 61 Cab air louvers 3 68 Cab service 7 95 Calibrating the gear box 7 72 Change front and rear axle oil 7 66 Climate controls 3 66 Cold temperature operation 4 6 Control levers 4 15 D Dimensions specifications 1021F and 1121F 8 14 Display settings 3 43 Drive belt 7 59 Driving lights 7 113 E Electro Magnetic Compatibility EMC 1 13 Engine accessory drive belt 7 42 Engine air filters 7 80...

Page 364: ...ents 1 7 Machine inspection and cleaning 7 98 Maintenance Chart 7 16 Maintenance precautions 2 9 Moving a disabled machine 5 8 N Noise level 1 3 Note to the Owner 1 1 Note to the owner 1 9 O Operating in extreme temperatures 4 5 Operating precautions 2 7 Operating tips 6 1 Operator s manual storage 1 5 Operator preferences 3 53 Overview 3 3 3 18 3 35 3 60 P Parking brake 3 13 7 90 Pedal controls 3...

Page 365: ...nd warning icons 3 36 Steering column 3 9 Stopping the engine 4 11 Support strut for loader lift arm 7 3 Support strut for loader lift arm Support strut and service link 2 14 Switch operations 3 61 T Three function valve 3 24 Torque charts 8 12 Transmission controls 3 14 Transmission declutch pressure adjustment 7 73 Transmission fluid and filters 7 69 Transmission oil level 7 25 Transport service...

Page 366: ...trative material herein are as accurate as known at time of publication but are subject to change without notice Availability of some models and equipment builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Copyright 2014 CNH Industrial America LLC All Rights Reserved Case is a registered tra...

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