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16

Table 6

Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input Rate  (Continued)
(Tabulated data based on 21,000 btuh per burner, derated 4 percent for each 1000 ft. (305 M) above sea level)

ALTITUDE RANGE

FT. (M)

AVG. GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT.)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

6001 to

7000

(1829 to

2134)

675

43

3.1

43

3.2

43

3.3

43

3.4

700

43

2.9

43

3.0

43

3.1

43

3.2

725

43

2.7

43

2.8

43

2.9

43

2.9

750

43

2.5

43

2.6

43

2.7

43

2.8

775

43

2.3

43

2.4

43

2.5

43

2.6

800

43

2.2

43

2.3

43

2.3

43

2.4

825

43

2.1

43

2.1

43

2.2

43

2.3

850

48

3.7

43

2.0

43

2.1

43

2.1

U.S.A.

7001 to

8000

(2134 to

2438)

650

43

2.9

43

3.0

43

3.1

43

3.2

675

43

2.7

43

2.7

43

2.8

43

2.9

700

43

2.5

43

2.6

43

2.6

43

2.7

725

43

2.3

43

2.4

43

2.5

43

2.5

750

43

2.1

43

2.2

43

2.3

43

2.4

775

43

2.0

43

2.1

43

2.2

43

2.2

800

48

3.6

48

3.7

43

2.0

43

2.1

825

48

3.3

48

3.5

48

3.6

48

3.7

U.S.A.

8001 to

 9000

(2438 to

2743)

625

43

2.7

43

2.7

43

2.8

43

2.9

650

43

2.5

43

2.5

43

2.6

43

2.7

675

43

2.3

43

2.4

43

2.4

43

2.5

700

43

2.1

43

2.2

43

2.3

43

2.3

725

48

3.7

43

2.0

43

2.1

43

2.2

750

48

3.5

48

3.6

48

3.7

43

2.0

U.S.A.

9001 to

10,000

(2743 to

3048)

 

600

43

2.4

43

2.5

43

2.6

43

2.7

625

43

2.3

43

2.3

43

2.4

43

2.5

650

43

2.1

43

2.2

43

2.2

43

2.3

675

48

3.6

48

3.8

43

2.1

43

2.1

700

48

3.4

48

3.5

48

3.6

48

3.7

725

49

3.7

49

3.8

48

3.4

48

3.5

775

49

3.8

48

3.4

48

3.5

48

3.6

* Orifice number 43 is factory installed.

REMOVE MIXER SCREWS

Each burner contains a mixer screw that must be removed. Refer

to 

Figure 20

 for the mixer screw location.

1. Remove the mixer screws from the burners.

It is not necessary to plug the hole in the burner when the mixer

screws are removed.

Figure 20

Mixer Screw Location

Location of mixer screw
that must be removed

A11501

REINSTALL BURNER ASSEMBLY

To reinstall burner assembly:

1. Attach flame sensor to burner assembly.
2. Install HSI and bracket to burner assembly.
3. Insert one-piece burner in slot on sides of burner box and

slide burner back in place.

4. Reattach HSI wires to HSI.
5. Verify igniter to burner alignment.
6. For Silicon Nitride igniters, see 

Figure 21

 and 

Figure 22

.

7. For Silicon Carbide igniters, see 

Figure 23

.

8. Reattach Flame sensor wire to Flame Sensor.

Summary of Contents for KGBPN42011SP

Page 1: ...n perform basic maintenance functions such as cleaning and replacing air filters Trained service personnel must perform all other operations When working on heating equipment observe precautions in th...

Page 2: ...ZW037 1 VALVE CVRSN KIT W R SPRING 92 0935 323267 701 1 PARTS ASSY 42 323267 702 1 PARTS ASSY 43 323267 703 1 PARTS ASSY 44 323267 704 1 PARTS ASSY 45 339851 701 1 LABEL KIT 339851 702 1 LABEL KIT 319...

Page 3: ...in yearly specific gravity average for local gas supply 3 Find installation altitude in Table 3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest...

Page 4: ...43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3...

Page 5: ...625 43 3 7 42 3 2 42 3 3 42 3 4 650 43 3 5 43 3 6 43 3 7 43 3 8 675 44 3 7 44 3 8 43 3 4 43 3 5 10000 700 44 3 4 44 3 5 44 3 7 44 3 8 3048 725 44 3 2 44 3 3 44 3 4 44 3 5 Orifice numbers shown in BOLD...

Page 6: ...stment screw 5 Remove the Propane regulator spring white 6 Install the natural gas regulator spring silver 7 Install the regulator adjustment screw 8 Turn the adjusting screw clockwise in 8 5 full tur...

Page 7: ...its splice connection with the yellow wire of the furnace wire harness Disconnect and discard this orange wire and the splice connection c Connect the yellow wire of the furnace wire harness see b abo...

Page 8: ...3 For Canada altitudes of 2000 to 4500 ft use U S A Altitudes of 2001 to 3000 ft in Table 3 4 Find closest natural gas heat value and specific gravity in Table 3 5 Follow heat value line and specific...

Page 9: ...tion instructions Figure 12 Conversion Rating Plate Label A13070 LABEL APPLICATION 1 Fill in Conversion Responsibility Label 339851 205 and apply over Propane Conversion Responsibility Label Date name...

Page 10: ...amage Improper installation adjustment alteration service maintenance or use can cause carbon monoxide poisoning explosion fire electrical shock or other conditions which could result in personal inju...

Page 11: ...fore installing modifying or servicing system main electrical disconnect switch must be in the OFF position and install a lockout tag There may be more than one disconnect switch Lock out and tag swit...

Page 12: ...er burner Low NOx models in downflow or horizontal positions must use Table 6 21 000 Btuh per burner See input listed on rating plate Use Table 5 22 000 Btuh per burner for models 58DLA 58PHA 58PHB 58...

Page 13: ...44 3 4 44 3 5 43 3 2 U S A 2001 to 3000 610 to 914 800 42 3 4 42 3 5 42 3 6 42 3 7 825 42 3 2 42 3 3 42 3 4 42 3 5 850 43 3 7 43 3 8 42 3 2 42 3 3 875 43 3 5 43 3 6 43 3 7 43 3 8 900 43 3 3 43 3 4 43...

Page 14: ...25 43 2 9 43 3 0 43 3 1 43 3 2 750 43 2 7 43 2 8 43 2 9 43 3 0 775 43 2 6 43 2 7 43 2 7 43 2 8 800 43 2 4 43 2 5 43 2 6 43 2 7 825 43 2 3 43 2 3 43 2 4 43 2 5 850 43 2 1 43 2 2 43 2 3 43 2 4 U S A 700...

Page 15: ...4 43 3 5 900 43 3 0 43 3 1 43 3 2 43 3 3 925 43 2 8 43 2 9 43 3 0 43 3 1 950 43 2 7 43 2 8 43 2 9 43 2 9 975 43 2 5 43 2 6 43 2 7 43 2 8 1000 43 2 4 43 2 5 43 2 6 43 2 7 U S A 3001 to 4000 914 to 1219...

Page 16: ...8 43 2 9 650 43 2 5 43 2 5 43 2 6 43 2 7 675 43 2 3 43 2 4 43 2 4 43 2 5 700 43 2 1 43 2 2 43 2 3 43 2 3 725 48 3 7 43 2 0 43 2 1 43 2 2 750 48 3 5 48 3 6 48 3 7 43 2 0 U S A 9001 to 10 000 2743 to 3...

Page 17: ...itch Lock out and tag switch with a suitable warning label Verify proper operation after servicing For J and G valves See Figure 24 1 Be sure gas and electrical supplies to furnace are off 2 Remove ca...

Page 18: ...re than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing 1 Be sure main gas and electric supplies to furnace are off 2 Remove Low Gas...

Page 19: ...ressure tap on gas valve 2 Turn on furnace power supply 3 Turn gas supply manual shutoff valve to ON position 4 Turn furnace gas valve switch to ON position 5 Jumper R W thermostat connections on cont...

Page 20: ...ition 7 Jumper R and W thermostat connections to call for heat See Figure 13 8 Check manifold orifices for gas leaks when main burners ignite 9 Adjust gas manifold pressure Refer to Table 5 or Table 6...

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