Carrier KGBPN42011SP, Installation Instructions Manual

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AVERTISSEMENT
LE FEU, L’EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie
d’entretien qualifié, selon les instructions du fabricant et selon
toutes les exigences et tous les codes pertinents de l’autorité
compétente. Assurezvous de bien suivre les instructions dans
cette notice pour réduire au minimum le risque d’incendie,
d’explosion ou la production de monoxyde de carbone pouvant
causer des dommages matériels, de blessure ou la mort. Le
service d’entretien qualifié est responsable de l’installation de
cette trousse. L’installation n’est pas adéquate ni complète tant
que le bon fonctionnement de l’appereil converti n’a pas été
vérfié selon les instructions du fabricant fornies avec la trousse.
!
WARNING
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Gas supply MUST be shut off before disconnecting electrical
power and proceeding with conversion.
1. Set room thermostat to lowest setting or “OFF”.
2. Disconnect power at external disconnect, fuse or circuit
breaker.
3. Turn off gas at external shut-off or gas meter.
4. Remove outer doors and set aside.
5. Turn electric switch on gas valve to OFF.
!
WARNING
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Gas supply MUST be shut off before disconnecting electrical
power and proceeding with conversion.
!
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position and install a
lockout tag. There may be more than one disconnect switch.
Lock out and tag switch with a suitable warning label. Verify
proper operation after servicing.
MANIFOLD/ORIFICE/BURNER
REMOVAL
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in unit damage or
improper operation.
Label all wires prior to disconnection when servicing controls.
!
PRUDENCE
D’EQUIPEMENT D’OPERATION
Toute erreur de câblage peut être une source de danger et de
panne.
Lors des opérations d’entretien des commandes, étiqueter
tous les fils avant de les déconnecter.
Figure 14
80% Burner
A ttach Green/Yellow
ground wire here
Manifold A ssy
S ensor Flame
Clip, H arness
Burner A ssy
Burner S upport A ssy
S witch, T emp (2)
Ignitor
Bracket Ignitor
A11390
Use a back-up wrench on the gas valve to prevent the valve from
rotating on the manifold or damaging the mounting to the burner
box. See
Figure 14 & Figure 15 .
1. Disconnect the gas pipe from gas valve and remove pipe
from the furnace casing. See Figure 16 .
2. Disconnect the connector harness from gas valve
Disconnect wires from Hot Surface Igniter (HSI) and Flame
Sensor. Disconnect the two wires from the Low Gas
Pressure Switch (LGPS) located on the gas valve.
3. Support the manifold and remove the four (4) screws that
secure the manifold assembly to the burner box and set
aside.
Figure 15
80% Manifold
Gas Valve
S crew (2)
A ttach Green/Yellow
ground wire here
Orifice
Manifold
A11395
4. Note the location of the green/yellow wire ground wire for
re-assembly later.
5. Remove wires from both rollout switches.
6. Slide one
− piece burner assembly out of slots on sides of
burner box.
7. Remove the flame sensor from the burner assembly.
8. Remove the orifices from the manifold and discard.