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4---1
SECTION 4
SERVICE
This section covers service for the generator set and some engine servicing only. Refer to the Kubota engine workshop
manual for other engine servicing. (Refer to paragraph 1.1.)
WARNING
Beware of moving V---belts and belt driven components.
4.1 MAINTENANCE SCHEDULE
Unit
Reference
ON/OFF
Operation
Paragraph
4.1.1Daily Maintenance
X
1. Pre---Trip Inspection --- before starting
2.2.a
X
2. Pre---Trip Inspection --- after starting
2.2.b
X
3. Check total time meter
Run 10 min.
4.1.2First 400 Hour Maintenance
X
1. Pre---Trip Inspection --- before starting
2.2.a
X
X
2. Change lube oil and filter 4.3.2
X
3. Pre---Trip Inspection --- after starting
2.2.b
X
4. Check total time meter
Run 10 min.
4.1.3Every 1000 Hour Maintenance (Normal Operating Conditions)
X
X
1. Complete 400 Hour Maintenance
4.1.2
X
2. Tighten engine and generator mounting bolts
4.7
X
3. Tighten all electrical connections in control box
Tighten
X
4. Clean air cleaner, check hose and connections
4.3.5
X
5. Check water pump bearing end play
None
X
6. Check alternator slip rings and brushes
4.4.4
X
7. Replace fuel filters
None
X
8. Check mechanical fuel pump filter
4.3.5
4.1.4Every 3000 to 6000 Hour Maintenance
X
X
1. Complete a 400 and 1000 Hour Maintenance
4.1.2 & 4.1.3
X
2. Clean crankcase breather
4.3.6
X
X
3. Clean and flush cooling system
4.3.1
X
4. Check starter condition
Engine Manual
X
X
5. Check engine compression
Engine Manual
X
6. Check and adjust injector nozzles
Engine Manual
X
7. Replace V---belt
4.5