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1---3

1.3 UNIT SPECIFICATIONS
a. Unit Weight Approx.

1800 lb (816 kg) with fuel and batteries

b. Engine (Dry) --- with Accessories

421 lb (191 kg)

c. A---C Generator

225 lb (102 kg)

d. Fuel Tank Draw

Model 69GN15---114:

68 U.S. Gallons (257 liter)

Model 69GN15---124:

73 U.S. Gallons (276 liter)

1.4 ENGINE DATA
a. Bore/Stroke

CT4---114 (V1902):

3.35 in. (85 mm) /3.23 in. (82 mm)

b. Compression Ratio

CT4---114 (V1902):

21:1

c. Cooling System

Capacity:

10.6 U.S. quarts (10 liters)

(Refer to paragraph 4.3.1)

Type of Anti---Freeze:

Ethylene Glycol 5.3 quarts (5 liters)

Water 5.3 quarts (5 liters)

Use a low silicate anti---freeze meeting GM specifica-

tions GM 6038M or equal.

Water Temperature Safety Switch Setting:

Opens 230

¦

5

_

F (110

¦

3

_

C)

Resets 200

_

F (93

_

C) --- minimum

Thermostat:

Starts to Open 177 to 182

_

F (80 to 84

_

C)

Fully Open 203

_

F (95

_

C)

d. Cylinders (Number)

Four

e. Displacement

CT4---114 (V1902):

113.57 cu. in. (1.85 liters)

f. Firing Order

1---3---4---2

g. Fuel

Winter:

Diesel No. 1

Summer:

Diesel No. 2

h. Glow Plug Amperage

7.5 amps per plug at 12 vdc

i. Horsepower

CT4---114 (V1902):

24.3 hp @ 1800 rpm

j. Lubrication System

Oil Pressure:

40 to 60 psig (3.8 to 5.2 kg/cm

@

)

Oil Pressure Safety Switch Setting Closes:

15 psig (2.08 kg/cm

@

)

Capacity:

20 U.S. quarts (18.9 liters)

Time between Oil Changes:

First 400 Hours, thereafter every 1000 Hours

(maximum)

Oil Level Indicator:

Dipstick in oil pan

Lube Oil Specification:

Use a heavy duty lubricating oil conforming to

American Petroleum Institute (API) Service Classifica-

tion CD (DS).

Lube Oil Viscosity:

Outdoor Temperature

Fahrenheit

Centigrade

SAE

Below 32

_

0

_

C

10W or 10W30

32

_

to 77

_

F

0

_

to 25

_

C

20

Over 77

_

F

Over +25

_

C

30 or 15W40

1.5 ENGINE SCREW THREADS

All threads used on the engine are metric except the

oil drain plug which is American Standard Pipe Thread

(NPT).

1.6 ENGINE AIR SYSTEM

Clean air is supplied to the engine through the air

cleaner. (See Figure 1---3) The air is necessary for

complete combustion and scavenging of the exhaust

gases. As the engine piston goes through the intake

stroke, the piston draws clean fresh air down into the

cylinder for the compression and power strokes. As the

engine goes through its exhaust stroke, the upward

movement of the piston forces the hot exhaust gases out

of the cylinders through the exhaust valves and the

exhaust manifold. If the air filter is allowed to become

dirty, the operation of the engine would be impaired.

Blow---by gases from the diesel engine crankcase are

introduced in the air intake manifold through the

crankcase breather. Therefore, the filter must be kept

clean and air restriction reduced to a minimum. A dry

type air cleaner is used with this unit. Air passes through

the screen where dirt or dust in the air is removed before

it enters the engine. As the dust and dirt accumulate, the

filter should be changed periodically. If the filter is not

changed, it will be blocked so that it cannot effectively

remove the dirt and dust from the air passing over the

screens. The air cleaner is equipped with Vacuator

TM

Valve which continuously expel dust and moisture. On

cleaners equipped with dust cup, the cup is emptied as

dust accumulates.

1. Pre---cleaner

The illustration (See Figure 1---3) shows a fin which

gives high---speed rotation to the intake air, and sepa-

rates a large portion of the dust from the air by centrifugal

action. The plastic fin, the element, and the gasket are

vital parts of the cleaner and are designed into a single

replaceable assembly. This design feature assures contin-

ued high performance of the cleaner.

2. Ejected dust

The dust is swept through a slot in the baffle and

collected in the dust cup or Vacuator

TM

Valve body.

3. Duralife filter

The small portion of the dust remaining in the

pre---cleaned air is removed by the Duralife element. The

element is chemically---treated and oven---cured for

resistance to oil and water. Perforated steel supports the

element inside and out and, together with rigid metal end

caps, provides structural rigidity to this vital part of the

cleaner. The element can be cleaned for re---use by one of

several recommended processes. (Refer to paragraph

4.3.5.)

Summary of Contents for 69GN15-114

Page 1: ...SERVICE MANUAL OPERATION AND DIESEL DRIVEN 69GN15 114 124 T 242 03 GENERATOR SET MODELS...

Page 2: ...ier Corporation 1990 Printed in U S A 0890 S Carrier Transicold Division Carrier Corporation P O Box 4805 Syracuse N Y 13221 OPERATION AND DIESEL DRIVEN GENERATOR SET MODELS 69GN15 114 124 SERVICE MAN...

Page 3: ...on 1 5 1 9 3 Voltage Regulator Operation 12 volts d c 1 5 1 10 Main Alternator A C Generator 1 6 1 10 1 Principle of Operation 1 6 1 10 2 A C Generator Main Alternator Circuit Diagram 1 6 2 OPERATION...

Page 4: ...er 4 3 4 3 8 Servicing Glow Plugs 4 4 4 4 Servicing the Alternator 4 4 4 4 1 Preliminary Checks and Tests 4 4 4 4 2 Test Tools 4 4 4 4 3 Problem Area Determination 4 4 4 4 4 In Unit Alternator Regulat...

Page 5: ...2 4 2 Speed Adjustment 4 3 4 3 Mechanical Fuel Pump 4 3 4 4 Air Cleaner 4 3 4 5 Engine Crankcase Breather 4 4 4 6 Open Diode Trio Test 4 4 4 7 Open Regulator Test 4 5 4 8 Alternator Output Test 4 5 4...

Page 6: ...TY DEVICES System components are protected from damage caused by unsafe operating conditions by automatically shutting down the diesel engine when such conditions occur This is accomplished by the saf...

Page 7: ...A C Generator 20 Electrical Receptacle Figure 1 1 Generator Set Front View Typical 1 Circuit Breaker CB 1 2 Oil Pressure Gauge 3 Water Temperature Gauge 4 Ammeter 5 Terminal Board 6 Circuit Breaker CB...

Page 8: ...engine piston goes through the intake stroke the piston draws clean fresh air down into the cylinder for the compression and power strokes As the engine goes through its exhaust stroke the upward mov...

Page 9: ...aker Trip Light This light red may be checked unit not running by placing the circuit breaker CB in the off position and at the same time moving the ignition switch to the run position When the circui...

Page 10: ...the brushes and rotor slip rings Two completely sealed ball bearings support the rotor in the front and rear housing 1 2 3 4 5 6 7 1 AC Tap 2 Back Cover 3 Positive Output B 4 Integral Regulator 5 Exci...

Page 11: ...windings and the generator stator windings are internally con nected within the stator housing Only the output power leads of the generator unit are brought out to the generator terminal box 1 10 2 A...

Page 12: ...frigeration unit power plug in genset power receptacle 6 Install battery charger plug in receptacle at the base of the generator control box 69GN15 114 only b Removal Reverse steps in paragraph a 2 2...

Page 13: ...tch will automatically be in the OFF position when released 4 Complete pre trip inspection Refer to paragraph 2 2 b b Stopping Instructions 1 Push ignition switch to the OFF position 2 4 CONTROL CIRCU...

Page 14: ...ers Replace Faulty fuel control operation 4 3 3 Run control relay 4 3 3 Glow plug s defective 4 3 8 Plugged fuel lines to injector s Engine Manual Mechanical fuel pump malfunction 4 3 5 c Starter cran...

Page 15: ...n does not Defective starter Engine Manual disengage after engine is running 3 1 4Malfunction In the Engine Starting Circuit a No power to Battery defective Correct starter motor Loose electrical conn...

Page 16: ...ater pump Engine Manual d Excessive crankcase pressure Plugged crankcase breather line 4 3 7 3 2 ALTERNATOR AUTOMOTIVE TYPE Battery Undercharged Defective cables dirty battery posts or corroded termin...

Page 17: ...tuating voltage Fluctuating speed 4 3 4 or May be indicated by Irregular speed of engine Engine Manual flickering lights Loose terminal or load connections Tighten Defective bearing causing uneven air...

Page 18: ...2 b X 4 Check total time meter Run 10 min 4 1 3Every 1000 Hour Maintenance Normal Operating Conditions X X 1 Complete 400 Hour Maintenance 4 1 2 X 2 Tighten engine and generator mounting bolts 4 7 X 3...

Page 19: ...eeze meeting GM specifications GM 6038M or equal c Close drain cock and fill system with clean untreated water to which three to five percent of an akalined based radiator cleaner should be added six...

Page 20: ...counter clockwise to loosen and re move item 1 2 Remove banjo fitting item 2 and let it hang loose making sure to keep copper rings item 4 for re placement 3 Turn filter item 3 counter clockwise and...

Page 21: ...r charging or damage to the charging system 2 Badly corroded battery cables could prevent the battery from reaching a fully charged condition c Check battery condition and charge if necessary A low or...

Page 22: ...gure 4 7 Open Regulator Test Test No 3 Alternator Output Test CONDITIONS Engine running after voltmeter is connected as shown in Figure 4 8 VOLTS AC TAP TACH POS OUTPUT B BATTERY GROUND INTEGRAL REGUL...

Page 23: ...3 Check belt tension correct specifications are 40 45 lbs on the Burroughs gauge Carrier Transicold Part No 07 00203 4 6 SERVICING THE GENERATOR MAIN ALTERNATOR 4 6 1Preventive Maintenance and Operat...

Page 24: ...mically balanced to a high degree on precision machines to assure minimum vibration They will therefore remain dynamically stable at speed well beyond the synchronous speed of the generator The rotors...

Page 25: ...or output voltage does not build up 4 6 2Installation and Removal a Removing the Generator 1 Remove ground wire from frame of generator set 2 Remove generator leads from power junction box then remove...

Page 26: ...r 1 Battery w box must be removed along with discon necting the ground strap and moving the control box aside for clear access to the generator s shockmounts 2 Follow the procedure for removing engine...

Page 27: ...crews 3 8 securing tank to bottom frame members 5 Remove two capscrews 1 4 item 10 securing bottom flange of control box to frame front view 6 Remove two capscrews 1 4 securing control box item 4 and...

Page 28: ...it breaker CB1 and the start stop switch are in the OFF position Also disconnect power plug and cable Make sure the power plug s are clean and dry before connecting to any power receptacle WARNING Hig...

Page 29: ...GP GLOW PLUG SWITCH 9 HWT WATER TEMP SWITCH 10 IGN IGNITION SWITCH 10 LOP LOW OIL PRESSURE 12 OPG OIL PRESSURE GAUGE 12 OPS OIL PRESSURE SENDER 9 11 RCR RUN CONTROL RELAY 5 SM STARTER MOTOR 5 17 SS S...

Page 30: ...5 3 1 thru 10 are wires from A C generator Figure 5 1 Electrical Wiring Schematic Diagram Models 69GN15 114 Drawing Number 69GN15 1064 Revision D Sheet 2 of 2...

Page 31: ...ITION SWITCH 10 LOP LOW OIL PRESSURE 12 OPG OIL PRESSURE GAUGE 12 OPS OIL PRESSURE SENDER 9 11 RCR RUN CONTROL RELAY 5 SM STARTER MOTOR 5 17 SS STARTER SOLENOID 14 TT TOTAL TIME METER 1 V VOLTMETER 6...

Page 32: ...5 5 5 6 1 thru 10 are wires from A C generator Figure 5 2 Electrical Wiring Schematic Diagram Models 69GN15 124 Drawing Number 69GN15 1104 Revision B Sheet 2 of 2...

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