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7

Inspection

Prior to initial use, and at monthly intervals, all rigging shackles,

clevis pins, and straps should be visually inspected for any
damage, evidence of wear, structural deformation, or cracks.

Particular attention should be paid to excessive wear at hoist
hooking points and load support areas. Materials showing any kind

of wear in these areas must not be used and should be discarded.

UNIT FALLING HAZARD

Failure to follow this warning could result in personal

injury or death.
Never stand beneath rigged units or lift over people.

!

WARNING

PROPERTY DAMAGE HAZARD

Failure to follow this warning could result in personal

injury/death or property damage.
When straps are taut, the clevis should be a minimum of 36

in. (914 mm) above the unit top cover.

!

WARNING

Rigging/Lifting of Unit (See Fig. 5)

Lifting holes are provided in base rails as shown in Fig. 2 and 3.

1. Leave top shipping skid on the unit for use as a spreader bar

to prevent the rigging straps from damaging the unit. If the
skid is not available, use a spreader bar of sufficient length

to protect the unit from damage.

2. Attach shackles, clevis pins, and straps to the base rails of

the unit. Be sure materials are rated to hold the weight of the
unit (See Fig. 5).

3. Attach a clevis of sufficient strength in the middle of the

straps. Adjust the clevis location to ensure unit is lifted level
with the ground.

After the unit is placed on the roof curb or mounting pad, remove

the top skid.

Step 6 — Connect Condensate Drain

NOTE

: When installing condensate drain connection be sure to

comply with local codes and restrictions.
Model 48EZ--A disposes of condensate water through a 3/4 in.

NPT fitting which exits through the compressor access panel (See
Fig. 2 and 3 for location).
Condensate water can be drained directly onto the roof in rooftop
installations (where permitted) or onto a gravel apron in ground

level installations. Install a field--supplied condensate trap at end

of condensate connection to ensure proper drainage. Make sure that

the outlet of the trap is at least 1 in. (25 mm) lower than the

drain--pan condensate connection to prevent the pan from
overflowing (See Fig. 6). Prime the trap with water. When using a

gravel apron, make sure it slopes away from the unit.
If the installation requires draining the condensate water away
from the unit, install a 2--in. (51 mm) trap at the condensate

connection to ensure proper drainage (See Fig. 6). Make sure that
the outlet of the trap is at least 1 in. (25 mm) lower than the

drain--pan condensate connection. This prevents the pan from

overflowing.
Prime the trap with water. Connect a drain tube -- using a minimum

of 3/4--in. PVC or 3/4--in. copper pipe (all field--supplied) -- at the
outlet end of the 2--in. (51 mm) trap. Do not undersize the tube.

Pitch the drain tube downward at a slope of at least 1--in. (25 mm)
for every 10 ft (3 m) of horizontal run. Be sure to check the drain

tube for leaks.

TRAP
OUTLET

1-in. (25 mm) min.

2-in. (51 mm) min.

A09052

Fig. 6 -- Condensate Trap

Step 7 — Install Flue Hood

The flue assembly is secured and shipped in the return air duct.
Remove duct cover to locate the assembly (See Fig. 8 and 9).

NOTE

:

Dedicated low NOx models MUST be installed in

California Air Quality Management Districts where a Low NOx
rule exists.
These models meet the California maximum oxides of nitrogen
(NOx) emissions requirements of 40 nanograms/joule or less as

shipped from the factory.

NOTE

:

Low NOx requirements apply only to natural gas

installations.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal

injury or death.
The venting system is designed to ensure proper venting.

The flue hood assembly must be installed as indicted in this

section of the unit installation instructions.

!

WARNING

Install the flue hood as follows:

1. This installation must conform with local building codes

and with the National Fuel Gas Code (NFGC) NFPA 54 /
ANSI Z223.1,

(in Canada, CAN/CGA B149.1, and

B149.2) latest revision. Refer to Provincial and local
plumbing or wastewater codes and other applicable local

codes.

2. Remove flue hood from shipping location (inside the return

section of the blower compartment--see Fig. 8 & 9). Re-

move the return duct cover to locate the flue hood. Place
flue hood assembly over flue panel. Orient screw holes in

flue hood with holes in the flue panel.

3. Secure flue hood to flue panel by inserting a single screw on

the top flange and the bottom flange of the hood.

Step 8 — Install Gas Piping

The gas supply pipe enters the unit through the access hole
provided. The gas connection to the unit is made to the 1/2--in.

(12.7 mm) FPT gas inlet on the gas valve.
Install a gas supply line that runs to the heating section. Refer to
Table 2 and the NFGC for gas pipe sizing. Do not use cast--iron

pipe. It is recommended that a black iron pipe is used. Check the
local utility for recommendations concerning existing lines. Size

gas supply piping for 0.5 IN. W.C. maximum pressure drop. Never

use pipe smaller than the 1/2--in. (12.7 mm) FPT gas inlet on the
unit gas valve.
For natural gas applications, the gas pressure at unit gas connection
must not be less than 4.0 IN. W.C. or greater than 13 IN. W.C.

while the unit is operating. For propane applications, the gas

pressure must not be less than 11.0 IN. W.C. or greater than 13 IN.
W.C. at the unit connection.

48E

Z

--

A

Summary of Contents for 48EZ(N) - A

Page 1: ...Limit Switch 29 Burner Ignition 29 Main Burners 29 Outdoor Coil Indoor Coil Condensate Drain Pan 29 A09034 Fig 1 Unit 48EZ A Outdoor Fan 30 Electrical Controls and Wiring 30 Refrigerant Circuit 30 Ga...

Page 2: ...ms against shipping list Immediately notify the nearest equipment distribution office if any item is missing To prevent loss or damage leave all parts in original packages until installation If the un...

Page 3: ...3 A09450 Fig 2 48EZ A24 36 Unit Dimensions 48EZ A...

Page 4: ...4 A09451 Fig 3 48EZ A42 60 Unit Dimensions 48EZ A...

Page 5: ...S 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct r...

Page 6: ...t recirculate to the condenser coil Do not locate the unit in either a corner or under an overhead obstruction The minimum clearance under a partial overhang such as a normal house overhang is 48 in 1...

Page 7: ...verflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap Do not undersize the tube Pitc...

Page 8: ...supply pipe within 6 ft 1 8 m of heating section 6 Install ground joint union close to heating section between unit manual shutoff and external manual main shut off valve 7 Pressure test all gas pipi...

Page 9: ...3 7 3 17 3 7 3 17 4 7 3 17 4 7 INDOOR BLOWER Nominal Cooling Airflow CFM Size in mm Motor hp 800 10x10 254x254 1 2 800 10x10 254x254 1 2 1000 10x10 254x254 1 2 1000 10x10 254x254 1 2 1200 11x10 279x2...

Page 10: ...ceed 0 08 IN W C If using accessory filter rack refer to filter rack installation instructions for correct filter size and quantity Table 2 Maximum Gas Flow Capacity NOMINAL IRON PIPE SIZE IN INTERNAL...

Page 11: ...amage to the unit being installed When cutting duct panels do not contact or damage any internal components heat exchanger electric heat Do not use a saw blade that protrudes more than 1 in 25 mm into...

Page 12: ...y Knockout Basepan Downflow Vertical Return Knockout A09060 Fig 8 Supply and Return Duct Opening Return Duct Panels Return Supply Duct Panels from Underside of Base Alternate Method Supply Duct Panels...

Page 13: ...nd Fig 10 for reference when making high voltage connections Proceed as follows to complete the high voltage connections to the unit Single phase units 1 Run the high voltage L1 L2 and ground lead int...

Page 14: ...thstand a 30 sec overload or shorted secondary condition If an overload or short is present correct overload condition and check for blown fuse on gas control board or Interface Fan Board Replace fuse...

Page 15: ...before the time delay has expired 2 T2 energizes the compressor contactor via the High Pressure Switch HPS and Low Pressure Switch LPS The compressor and outdoor fan start Thermostat G energizes the...

Page 16: ...DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 8 12 0 90 3001 4000 315 1219 12 16 0 86 4001 5000 1220 1524 16 20 0 82 5001 6000 1524 1829 20 24 0 78 6001 7000 1829 2134 24 28 0 74 7001...

Page 17: ...ormal Operation An LED light emitting diode indicator is provided on the integrated gas unit controller IGC to monitor operation The IGC is located by removing the control access panel see Fig 19 Duri...

Page 18: ...abnormal condition exists somewhere in the cooling system such as insufficient airflow across either coil or both coils CAUTION Proceed as follows 1 Remove caps from low and high pressure service fit...

Page 19: ...wire from the LOW terminal on the interface fan board IFB See Fig 14 2 Determine correct normal cooling fan speed for unit and application Add the wet coil pressure drop in Table 8 to the system stati...

Page 20: ...WIRE COLOR EXTERNAL STATIC PRESSURE in W C 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 48EZ N A24040 30 60oF 17 33oC Low Blue CFM 754 650 538 429 Heating Rise oF 40 46 56 NA NA NA NA NA NA Heating Rise oC 22...

Page 21: ...665 538 451 Heating Rise oF 46 50 54 NA NA NA NA NA NA Heating Rise oC 25 28 30 NA NA NA NA NA NA Medium Red CFM 1088 1023 954 881 800 723 658 563 461 Heating Rise oF 41 43 47 50 NA NA NA NA NA Heatin...

Page 22: ...CFM 1345 1282 1235 1194 1140 1095 1027 974 921 Heating Rise oF 33 35 36 37 39 41 43 46 48 Heating Rise oC 18 19 20 21 22 23 24 25 27 Medium Red CFM 1505 1452 1413 1358 1323 1282 1234 1169 1130 Heating...

Page 23: ...nk CFM 1457 1404 1367 1318 1284 1233 1197 1144 1104 Heating Rise oF 60 NA NA NA NA NA NA NA NA Heating Rise oC 33 NA NA NA NA NA NA NA NA Medium2 Red CFM 1736 1695 1642 1601 1553 1512 1465 1427 1381 H...

Page 24: ...8 49 49 51 51 53 Heating Rise oC 25 26 26 26 27 27 28 29 29 Med High1 Orange CFM 2131 2088 2065 2013 1982 1941 1888 1860 1785 Heating Rise oF 41 42 42 43 44 45 46 47 49 Heating Rise oC 23 23 23 24 24...

Page 25: ...25 A09068 Fig 15 208 230 1 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 26: ...26 A09209 Fig 16 208 230 3 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 27: ...27 A08019 Fig 17 Cooling Charging Table Subcooling 48EZ A...

Page 28: ...pect blower wheel bi monthly to determine proper cleaning frequency 4 Check electrical connections for tightness and controls for proper operation each heating and cooling season Service when necessar...

Page 29: ...Table 5 in these instructions for LED interpretation If lockout occurs unit may be reset by either momentarily interrupting power supply to unit or by turning selector switch to OFF position at the t...

Page 30: ...l controls and wiring annually Be sure to turn off the gas supply and then the electrical power to the unit Remove access panels see Fig 19 to locate all the electrical controls and wiring Check all e...

Page 31: ...supply and return air grilles are open and free from obstructions and that the air filter is clean When necessary refer to the Indoor Airflow and Airflow Adjustments section to check the system airfl...

Page 32: ...rigerant The compressor used in this product is specifically designed to operate with Puron R 410A refrigerant and cannot be interchanged The compressor is an electrical as well as mechanical device E...

Page 33: ...s Puron R 410A refrigerant which has higher operating pressures than R 22 and other refrigerants No other refrigerant may be used in this system Gauge set hoses andrecoverysystemmustbe designedto hand...

Page 34: ...dip tube charge Puron units with cylinder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line TROUBLESHOOTING Use the Troubleshooting Guides See...

Page 35: ...restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrig...

Page 36: ...n of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the range on the unit nameplate Clean or replace filters Flame sense fault LED 3 flashes The IGC...

Page 37: ...N IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR C...

Page 38: ...S 7310 W Morris St S Indianapolis IN 46231 Edition Date 08 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48EZ 0...

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