background image

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words are used with the safety--alert symbol. DANGER identifies
the most serious hazards which

will

result in severe personal injury

or death. WARNING signifies hazards which

could

result in per-

sonal injury or death. CAUTION is used to identify unsafe practic-

es which

may

result in minor personal injury or product and prop-

erty damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system and install lockout tag. There may be

more than one disconnect switch. Turn off accessory heater

power switch if applicable.

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal

injury, death or property damage.
A qualified installer or agency must use only

factory--authorized kits or accessories when modifying this

product.

WARNING

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 19) or performing

maintenance functions inside your unit, be aware of sharp

sheet metal parts and screws. Although special care is taken

to reduce sharp edges to a minimum, be extremely careful

when handling parts or reaching into the unit.

CAUTION

!

INTRODUCTION

The 48EZ--A unit (see Fig. 1) is a fully self--contained,
combination Category I gas heating/electric heating and cooling

unit designed for outdoor installation (See Fig. 2 and 3 for unit
dimensions). All unit sizes have return and discharge openings for

both horizontal and downflow configurations, and are factory

shipped with all downflow duct openings covered. Units may be
installed either on a rooftop, or on a cement slab (See Fig. 4 for

roof curb dimensions).
Models with an N in the fifth position of the model number are

dedicated Low NOx units designed for California installations.
These models meet the California maximum oxides of nitrogen

(NOx) emissions requirements of 40 nanograms/joule or less as

shipped from the factory and must be installed in California Air
Quality Management Districts or any other regions in North

America where a Low NOx rule exists.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT
The unit model number and serial number are stamped on the unit

information plate. Check this information against shipping papers.
INSPECT SHIPMENT
Inspect for shipping damage before removing packaging materials.
If unit appears to be damaged or is torn loose from its anchorage,

have it examined by transportation inspectors before removal.
Forward claim papers directly to transportation company.

Manufacturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the

nearest equipment distribution office if any item is missing. To
prevent loss or damage, leave all parts in original packages until

installation.
If the unit is to be mounted on a curb in a downflow application,
review Step 9 to determine which method is to be used to remove

the downflow panels before rigging and lifting into place. The
panel removal process may require the unit to be on the ground.

Step 2 — Provide Unit Support

For hurricane tie downs, contact distributor for details and PE

(Professional Engineering) Certificate if required.
ROOF CURB
Install accessory roof curb in accordance with instructions shipped
with curb (See Fig. 4). Install insulation, cant strips, roofing, and

flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is

critical for a water tight seal. Install gasketing material supplied
with the roof curb. Improperly applied gasketing also can result in
air leaks and poor unit performance.
Curb should be level to within 1/4 in. (6 mm). This is necessary for

unit drain to function properly. Refer to accessory roof curb
installation instructions for additional information as required.

Installation on older “G” series roof curbs.

Two accessory kits are available to aid in installing a new “G”

series unit on an old “G” roof curb.

1. Accessory kit number CPADCURB001A00, (small chassis)

and accessory kit number CPADCURB002A00, (large
chassis) includes roof curb adapter and gaskets for the
perimeter seal and duct openings. No additional

modifications to the curb are required when using this kit.

2. An alternative to the adapter curb is to modify the existing

curb by removing the outer horizontal flange and use
accessory kit number CPGSKTKIT001A00 which includes

spacer blocks (for easy alignment to existing curb) and
gaskets for the perimeter seal and duct openings. This kit is
used when existing curb is modified by removing outer

horizontal flange.

UNIT/STRUCTURAL DAMAGE HAZARD

Failure to follow this caution may result in property damage.
Ensure there is sufficient clearance for saw blade when cutting

the outer horizontal flange of the roof curb so there is no

damage to the roof or flashing.

!

CAUTION

SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4

in. (102 mm) thick with 2 in. (51 mm) above grade. The slab

should be flush on the compressor end of the unit (to allow
condensate drain installation) and should extend 2 in. (51 mm) on

the three remaining sides of the unit. Do not secure the unit to the
slab

except

when required by local codes.

Step 3 — Field Fabricate Ductwork

Secure all ducts to roof curb and building structure on vertical

discharge units. Do not connect ductwork to unit. For horizontal
applications, unit is provided with flanges on the horizontal

openings. All ductwork should be secured to the flanges. Insulate
and weatherproof all external ductwork, joints, and roof openings

with counter flashing and mastic in accordance with applicable

codes.

48E

Z

--

A

Summary of Contents for 48EZ(N) - A

Page 1: ...Limit Switch 29 Burner Ignition 29 Main Burners 29 Outdoor Coil Indoor Coil Condensate Drain Pan 29 A09034 Fig 1 Unit 48EZ A Outdoor Fan 30 Electrical Controls and Wiring 30 Refrigerant Circuit 30 Ga...

Page 2: ...ms against shipping list Immediately notify the nearest equipment distribution office if any item is missing To prevent loss or damage leave all parts in original packages until installation If the un...

Page 3: ...3 A09450 Fig 2 48EZ A24 36 Unit Dimensions 48EZ A...

Page 4: ...4 A09451 Fig 3 48EZ A42 60 Unit Dimensions 48EZ A...

Page 5: ...S 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct r...

Page 6: ...t recirculate to the condenser coil Do not locate the unit in either a corner or under an overhead obstruction The minimum clearance under a partial overhang such as a normal house overhang is 48 in 1...

Page 7: ...verflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap Do not undersize the tube Pitc...

Page 8: ...supply pipe within 6 ft 1 8 m of heating section 6 Install ground joint union close to heating section between unit manual shutoff and external manual main shut off valve 7 Pressure test all gas pipi...

Page 9: ...3 7 3 17 3 7 3 17 4 7 3 17 4 7 INDOOR BLOWER Nominal Cooling Airflow CFM Size in mm Motor hp 800 10x10 254x254 1 2 800 10x10 254x254 1 2 1000 10x10 254x254 1 2 1000 10x10 254x254 1 2 1200 11x10 279x2...

Page 10: ...ceed 0 08 IN W C If using accessory filter rack refer to filter rack installation instructions for correct filter size and quantity Table 2 Maximum Gas Flow Capacity NOMINAL IRON PIPE SIZE IN INTERNAL...

Page 11: ...amage to the unit being installed When cutting duct panels do not contact or damage any internal components heat exchanger electric heat Do not use a saw blade that protrudes more than 1 in 25 mm into...

Page 12: ...y Knockout Basepan Downflow Vertical Return Knockout A09060 Fig 8 Supply and Return Duct Opening Return Duct Panels Return Supply Duct Panels from Underside of Base Alternate Method Supply Duct Panels...

Page 13: ...nd Fig 10 for reference when making high voltage connections Proceed as follows to complete the high voltage connections to the unit Single phase units 1 Run the high voltage L1 L2 and ground lead int...

Page 14: ...thstand a 30 sec overload or shorted secondary condition If an overload or short is present correct overload condition and check for blown fuse on gas control board or Interface Fan Board Replace fuse...

Page 15: ...before the time delay has expired 2 T2 energizes the compressor contactor via the High Pressure Switch HPS and Low Pressure Switch LPS The compressor and outdoor fan start Thermostat G energizes the...

Page 16: ...DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 8 12 0 90 3001 4000 315 1219 12 16 0 86 4001 5000 1220 1524 16 20 0 82 5001 6000 1524 1829 20 24 0 78 6001 7000 1829 2134 24 28 0 74 7001...

Page 17: ...ormal Operation An LED light emitting diode indicator is provided on the integrated gas unit controller IGC to monitor operation The IGC is located by removing the control access panel see Fig 19 Duri...

Page 18: ...abnormal condition exists somewhere in the cooling system such as insufficient airflow across either coil or both coils CAUTION Proceed as follows 1 Remove caps from low and high pressure service fit...

Page 19: ...wire from the LOW terminal on the interface fan board IFB See Fig 14 2 Determine correct normal cooling fan speed for unit and application Add the wet coil pressure drop in Table 8 to the system stati...

Page 20: ...WIRE COLOR EXTERNAL STATIC PRESSURE in W C 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 48EZ N A24040 30 60oF 17 33oC Low Blue CFM 754 650 538 429 Heating Rise oF 40 46 56 NA NA NA NA NA NA Heating Rise oC 22...

Page 21: ...665 538 451 Heating Rise oF 46 50 54 NA NA NA NA NA NA Heating Rise oC 25 28 30 NA NA NA NA NA NA Medium Red CFM 1088 1023 954 881 800 723 658 563 461 Heating Rise oF 41 43 47 50 NA NA NA NA NA Heatin...

Page 22: ...CFM 1345 1282 1235 1194 1140 1095 1027 974 921 Heating Rise oF 33 35 36 37 39 41 43 46 48 Heating Rise oC 18 19 20 21 22 23 24 25 27 Medium Red CFM 1505 1452 1413 1358 1323 1282 1234 1169 1130 Heating...

Page 23: ...nk CFM 1457 1404 1367 1318 1284 1233 1197 1144 1104 Heating Rise oF 60 NA NA NA NA NA NA NA NA Heating Rise oC 33 NA NA NA NA NA NA NA NA Medium2 Red CFM 1736 1695 1642 1601 1553 1512 1465 1427 1381 H...

Page 24: ...8 49 49 51 51 53 Heating Rise oC 25 26 26 26 27 27 28 29 29 Med High1 Orange CFM 2131 2088 2065 2013 1982 1941 1888 1860 1785 Heating Rise oF 41 42 42 43 44 45 46 47 49 Heating Rise oC 23 23 23 24 24...

Page 25: ...25 A09068 Fig 15 208 230 1 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 26: ...26 A09209 Fig 16 208 230 3 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 27: ...27 A08019 Fig 17 Cooling Charging Table Subcooling 48EZ A...

Page 28: ...pect blower wheel bi monthly to determine proper cleaning frequency 4 Check electrical connections for tightness and controls for proper operation each heating and cooling season Service when necessar...

Page 29: ...Table 5 in these instructions for LED interpretation If lockout occurs unit may be reset by either momentarily interrupting power supply to unit or by turning selector switch to OFF position at the t...

Page 30: ...l controls and wiring annually Be sure to turn off the gas supply and then the electrical power to the unit Remove access panels see Fig 19 to locate all the electrical controls and wiring Check all e...

Page 31: ...supply and return air grilles are open and free from obstructions and that the air filter is clean When necessary refer to the Indoor Airflow and Airflow Adjustments section to check the system airfl...

Page 32: ...rigerant The compressor used in this product is specifically designed to operate with Puron R 410A refrigerant and cannot be interchanged The compressor is an electrical as well as mechanical device E...

Page 33: ...s Puron R 410A refrigerant which has higher operating pressures than R 22 and other refrigerants No other refrigerant may be used in this system Gauge set hoses andrecoverysystemmustbe designedto hand...

Page 34: ...dip tube charge Puron units with cylinder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line TROUBLESHOOTING Use the Troubleshooting Guides See...

Page 35: ...restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrig...

Page 36: ...n of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the range on the unit nameplate Clean or replace filters Flame sense fault LED 3 flashes The IGC...

Page 37: ...N IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR C...

Page 38: ...S 7310 W Morris St S Indianapolis IN 46231 Edition Date 08 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48EZ 0...

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