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13

Step 10 — Install Electrical Connections

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
The unit cabinet must have an uninterrupted, unbroken

electrical ground. This ground may consist of an electrical

wire connected to the unit ground screw in the control

compartment, or conduit approved for electrical ground when

installed in accordance with NEC, NFPA 70 National Fire

Protection Association (latest edition) (in Canada, Canadian

Electrical Code CSA C22.1) and local electrical codes.

!

WARNING

UNIT COMPONENT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit

being installed.

1. Make all electrical connections in accordance with NEC

NFPA 70 (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical

connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part 1 and applicable
local codes. Refer to unit wiring diagram.

2. Use only copper conductor for connections between

field--supplied electrical disconnect switch and unit. DO

NOT USE ALUMINUM WIRE.

3. Be sure that high--voltage power to unit is within

operating voltage range indicated on unit rating plate. On

3--phase units, ensure phases are balanced within 2
percent. Consult local power company for correction of

improper voltage and/or phase imbalance.

4. Insulate low--voltage wires for highest voltage contained

within conduit when low--voltage control wires are in
same conduit as high--voltage wires.

5. Do not damage internal components when drilling

through any panel to mount electrical hardware, conduit,
etc.

!

CAUTION

High--Voltage Connections

When routing power leads into unit, use only copper wire between

disconnect and unit. The high voltage leads should be in a conduit

until they enter the duct panel; conduit termination at the duct
panel must be watertight.
The unit must have a separate electrical service with a
field--supplied, waterproof disconnect switch mounted at, or within

sight from, the unit. Refer to the unit rating plate, NEC and local
codes for maximum fuse/circuit breaker size and minimum circuit

amps (ampacity) for wire sizing.
The field--supplied disconnect switch box may be mounted on the
unit over the high--voltage inlet hole when the standard power and

low--voltage entry points are used (See Fig. 2 and 3 for acceptable
location).
See unit wiring label (Fig. 15 and 16) and Fig. 10 for reference

when making high voltage connections. Proceed as follows to
complete the high--voltage connections to the unit.

Single phase units:

1. Run the high--voltage (L1, L2) and ground lead into the

control box.

2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side

of the contactor.

4. Connect field L1 to black wire on connection 11 of the

compressor contactor.

5. Connect field wire L2 to yellow wire on connection 23 of

the compressor contactor.

Three--phase units:

1. Run the high--voltage (L1, L2, L3) and ground lead into the

control box.

2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side

of the contactor.

4. Connect field L1 to black wire on connection 11 of the

compressor contactor.

5. Connect field wire L3 to yellow wire on connection 13 of

the compressor contactor.

6. Connect field wire L2 to blue wire from compressor.

Special Procedures for 208--V Operation

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Make sure the power supply to the unit is switched OFF before

making any wiring changes. Tag the disconnect switch with a

suitable warning label. With disconnect switch open, move

black wire from transformer (3/16 in.) terminal marked 230 to

terminal marked 200. This retaps transformer to primary

voltage of 208 vac.

!

WARNING

ELECTRICAL SHOCK AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury

or death.
Before making any wiring changes,

make sure

the gas supply

is switched off first.

Then

switch off the power supply to the

unit and install lockout tag.

!

WARNING

Control Voltage Connections

Do not use any type of power--stealing thermostat. Unit control
problems may result.
Use no. 18 American Wire Gage (AWG) color--coded, insulated
(35

_

C minimum) wires to make the control voltage connections

between the thermostat and the unit. If the thermostat is located
more than 100 ft (30.5 m) from the unit (as measured along the

control voltage wires), use no. 16 AWG color--coded, insulated

(35

_

C minimum) wires.

Locate the seven (eight on 3--phase) low voltage thermostat leads

in 24 volt splice box. See Fig. 10 for connection diagram. Run the
low--voltage leads from the thermostat, through the control wiring

inlet hole grommet (Fig. 2 and 3), and into the low--voltage splice

box. Provide a drip loop before running wires through panel.
Secure and strain relief all wires so that they do not interfere with

operation of unit. A gray wire is standard on 3--phase unit for
connection to an economizer.

48E

Z

--

A

Summary of Contents for 48EZ(N) - A

Page 1: ...Limit Switch 29 Burner Ignition 29 Main Burners 29 Outdoor Coil Indoor Coil Condensate Drain Pan 29 A09034 Fig 1 Unit 48EZ A Outdoor Fan 30 Electrical Controls and Wiring 30 Refrigerant Circuit 30 Ga...

Page 2: ...ms against shipping list Immediately notify the nearest equipment distribution office if any item is missing To prevent loss or damage leave all parts in original packages until installation If the un...

Page 3: ...3 A09450 Fig 2 48EZ A24 36 Unit Dimensions 48EZ A...

Page 4: ...4 A09451 Fig 3 48EZ A42 60 Unit Dimensions 48EZ A...

Page 5: ...S 1 Roof curb must be set up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct r...

Page 6: ...t recirculate to the condenser coil Do not locate the unit in either a corner or under an overhead obstruction The minimum clearance under a partial overhang such as a normal house overhang is 48 in 1...

Page 7: ...verflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the outlet end of the 2 in 51 mm trap Do not undersize the tube Pitc...

Page 8: ...supply pipe within 6 ft 1 8 m of heating section 6 Install ground joint union close to heating section between unit manual shutoff and external manual main shut off valve 7 Pressure test all gas pipi...

Page 9: ...3 7 3 17 3 7 3 17 4 7 3 17 4 7 INDOOR BLOWER Nominal Cooling Airflow CFM Size in mm Motor hp 800 10x10 254x254 1 2 800 10x10 254x254 1 2 1000 10x10 254x254 1 2 1000 10x10 254x254 1 2 1200 11x10 279x2...

Page 10: ...ceed 0 08 IN W C If using accessory filter rack refer to filter rack installation instructions for correct filter size and quantity Table 2 Maximum Gas Flow Capacity NOMINAL IRON PIPE SIZE IN INTERNAL...

Page 11: ...amage to the unit being installed When cutting duct panels do not contact or damage any internal components heat exchanger electric heat Do not use a saw blade that protrudes more than 1 in 25 mm into...

Page 12: ...y Knockout Basepan Downflow Vertical Return Knockout A09060 Fig 8 Supply and Return Duct Opening Return Duct Panels Return Supply Duct Panels from Underside of Base Alternate Method Supply Duct Panels...

Page 13: ...nd Fig 10 for reference when making high voltage connections Proceed as follows to complete the high voltage connections to the unit Single phase units 1 Run the high voltage L1 L2 and ground lead int...

Page 14: ...thstand a 30 sec overload or shorted secondary condition If an overload or short is present correct overload condition and check for blown fuse on gas control board or Interface Fan Board Replace fuse...

Page 15: ...before the time delay has expired 2 T2 energizes the compressor contactor via the High Pressure Switch HPS and Low Pressure Switch LPS The compressor and outdoor fan start Thermostat G energizes the...

Page 16: ...DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 8 12 0 90 3001 4000 315 1219 12 16 0 86 4001 5000 1220 1524 16 20 0 82 5001 6000 1524 1829 20 24 0 78 6001 7000 1829 2134 24 28 0 74 7001...

Page 17: ...ormal Operation An LED light emitting diode indicator is provided on the integrated gas unit controller IGC to monitor operation The IGC is located by removing the control access panel see Fig 19 Duri...

Page 18: ...abnormal condition exists somewhere in the cooling system such as insufficient airflow across either coil or both coils CAUTION Proceed as follows 1 Remove caps from low and high pressure service fit...

Page 19: ...wire from the LOW terminal on the interface fan board IFB See Fig 14 2 Determine correct normal cooling fan speed for unit and application Add the wet coil pressure drop in Table 8 to the system stati...

Page 20: ...WIRE COLOR EXTERNAL STATIC PRESSURE in W C 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 48EZ N A24040 30 60oF 17 33oC Low Blue CFM 754 650 538 429 Heating Rise oF 40 46 56 NA NA NA NA NA NA Heating Rise oC 22...

Page 21: ...665 538 451 Heating Rise oF 46 50 54 NA NA NA NA NA NA Heating Rise oC 25 28 30 NA NA NA NA NA NA Medium Red CFM 1088 1023 954 881 800 723 658 563 461 Heating Rise oF 41 43 47 50 NA NA NA NA NA Heatin...

Page 22: ...CFM 1345 1282 1235 1194 1140 1095 1027 974 921 Heating Rise oF 33 35 36 37 39 41 43 46 48 Heating Rise oC 18 19 20 21 22 23 24 25 27 Medium Red CFM 1505 1452 1413 1358 1323 1282 1234 1169 1130 Heating...

Page 23: ...nk CFM 1457 1404 1367 1318 1284 1233 1197 1144 1104 Heating Rise oF 60 NA NA NA NA NA NA NA NA Heating Rise oC 33 NA NA NA NA NA NA NA NA Medium2 Red CFM 1736 1695 1642 1601 1553 1512 1465 1427 1381 H...

Page 24: ...8 49 49 51 51 53 Heating Rise oC 25 26 26 26 27 27 28 29 29 Med High1 Orange CFM 2131 2088 2065 2013 1982 1941 1888 1860 1785 Heating Rise oF 41 42 42 43 44 45 46 47 49 Heating Rise oC 23 23 23 24 24...

Page 25: ...25 A09068 Fig 15 208 230 1 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 26: ...26 A09209 Fig 16 208 230 3 60 Wiring Diagram Unit 48EZ A 48EZ A...

Page 27: ...27 A08019 Fig 17 Cooling Charging Table Subcooling 48EZ A...

Page 28: ...pect blower wheel bi monthly to determine proper cleaning frequency 4 Check electrical connections for tightness and controls for proper operation each heating and cooling season Service when necessar...

Page 29: ...Table 5 in these instructions for LED interpretation If lockout occurs unit may be reset by either momentarily interrupting power supply to unit or by turning selector switch to OFF position at the t...

Page 30: ...l controls and wiring annually Be sure to turn off the gas supply and then the electrical power to the unit Remove access panels see Fig 19 to locate all the electrical controls and wiring Check all e...

Page 31: ...supply and return air grilles are open and free from obstructions and that the air filter is clean When necessary refer to the Indoor Airflow and Airflow Adjustments section to check the system airfl...

Page 32: ...rigerant The compressor used in this product is specifically designed to operate with Puron R 410A refrigerant and cannot be interchanged The compressor is an electrical as well as mechanical device E...

Page 33: ...s Puron R 410A refrigerant which has higher operating pressures than R 22 and other refrigerants No other refrigerant may be used in this system Gauge set hoses andrecoverysystemmustbe designedto hand...

Page 34: ...dip tube charge Puron units with cylinder in upright position and a commercial metering device in manifold hose Charge refrigerant into suction line TROUBLESHOOTING Use the Troubleshooting Guides See...

Page 35: ...restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrig...

Page 36: ...n of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the range on the unit nameplate Clean or replace filters Flame sense fault LED 3 flashes The IGC...

Page 37: ...N IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR C...

Page 38: ...S 7310 W Morris St S Indianapolis IN 46231 Edition Date 08 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48EZ 0...

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