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8

Table 4 – Equivalent Lengths for Common Fittings (ft)

Nominal

Tube OD

Elbows

90

Std

90

Lrad 90

Street

45

Std

45

Street

3

/

8

1.3

0.8

2.2

0.6

1

1

/

2

1.4

0.9

2.3

0.7

1.1

5

/

8

1.6

1

2.5

0.8

1.3

3

/

4

1.8

1.2

2.9

0.9

1.5

7/8

2

1.4

3.2

0.9

1.6

1

1

/

8

2.6

1.7

4.1

1.3

2.1

1

3

/

8

3.3

2.3

5.6

1.7

3

1

5

/

8

4

2.6

6.3

2.1

3.4

2

1

/

8

5

3.3

8.2

2.6

4.5

Nominal

Tube OD

Tees

Branch

Flow

Straight-Thru

No Reduct

Reduce 25% Reduce 50%

3

/

8

2.6

0.8

1.1

1.3

1

/

2

2.7

0.9

1.2

1.4

5

/

8

3

1

1.4

1.6

3

/

4

3.5

1.2

1.7

1.8

7/8

4

1.4

1.9

2

1

1

/

8

5

1.7

2.3

2.6

1

3

/

8

7

2.3

3.1

3.3

1

5

/

8

8

2.6

3.7

4

2

1

/

8

10

3.3

4.7

5

NOTE

: Equivalent line lengths will vary based on tube

diameter. Calculate equivalent line length for each pipe by
adding equivalent length adjustments to linear lengths for

each pipe.

Liquid Lift —

A liquid lift condition exists when the outdoor unit is located

below the indoor (evaporator) unit and liquid flows vertically

up in a portion of the liquid line. The vertical column of

liquid reduces the available state point subcooling at the

evaporator coil’s thermal expansion valve. This effect

reduces the length of liquid lift (feet of elevation) that a

liquid line size can accommodate. Longer linear tube lengths

will also reduce the amount of liquid lift possible.

Check Table 3 for maximum liquid lift capabilities for line

sizes. Reselect the liquid line tube size if necessary. If

maximum available tube size cannot provide the required lift

distance on this installation, relocate the outdoor unit to

reduce the equivalent line length or the lift requirement.

Suction Riser —

A suction riser condition exists when the outdoor unit is

located above the indoor (evaporator) unit and suction

vapor must flow vertically up to return to the compressor.

Oil return is a concern when the suction tube size is too

large to produce the minimum refrigerant velocity to

ensure oil return at minimum load conditions.

Check Table 5 for maximum suction tube size for

38AUZD/E08 units at minimum load conditions. Consider

suction speed riser (reduced tube size for vertical segment

only) (see Fig. 4) or double suction riser arrangement (see

Fig. 5) if the planned suction tube size does not provide

necessary minimum flowrates for this riser.

Table 5 –

38AU Maximum Suction Pipe Size

Model:

Unit Size

Maximum Tube Size

38AUZD/E

08

1

5

/

8

CONDENSING
UNIT

20-FT (6.1 M) MAX

A

A  - Suction Riser 

Without

 Trap

LEGEND

S  - Suction Line to Condensing Unit

S

C12404

Fig. 4 -- Suction Line Piping -- Speed Riser

FROM
EVAPORATOR

A

A  - Suction Riser 

Without

 Trap

B  - Suction Riser 

With

 Trap

S  - Suction Line to Condensing Unit

LEGEND

B

S

S

C12405

Fig. 5 -- Suction Line Piping -- Double Riser

Vertical Separation (outdoor unit above indoor unit) –

Vertical elevation difference of 200 ft (60 m) is permitted

when the outdoor unit (38AUZ) is located above the

indoor unit.

Step 6 — Complete Refrigerant Piping Connections

IMPORTANT:

Do not bury refrigerant piping

underground.

IMPORTANT:

A refrigerant receiver is not provided

with the unit. Do not install a receiver.

Provide Safety Relief —

If local codes dictate an additional safety relief device,

purchase locally and install locally. Installation will

require the recovery of the factory shipping charge before

the factory tubing can be cut and the supplemental relief

device is installed.

38A

U

Summary of Contents for 38AUZ

Page 1: ...arge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with Economizer 20 Heating 2...

Page 2: ...th WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE i...

Page 3: ...0 Not Used 3 Example 8 A U Z D 0 8 A 0 A 6 A 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard 1 LTL Electrical Options A None C Non Fused Disconnect Service Options 0 None 1...

Page 4: ...CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H 38AUZD E08 430 195 142 64 96 44 76 34 111 50 18 457 24 610 21 533 42 3 8 1076 Fig 2 38AUZD...

Page 5: ...ge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data 38AUZD E08 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round Tube Plate Fin Coil Cu Al 195 REFRIG...

Page 6: ...requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing DO NOT BURY REFRI...

Page 7: ...ine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting types Also identify adjustments for r...

Page 8: ...lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor...

Page 9: ...uid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capacity automatically as the eva...

Page 10: ...38AU circuit through the liquid service valve s The amount of refrigerant added must be at least 80 of the operating charge listed in Table 3 for LINEAR line length LESS the factory charge quantity if...

Page 11: ...n points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failure to follow this warning could cause in personal injury death and or equipment damage Do not conn...

Page 12: ...t is to be connected to a 208 v power supply the control transformer must be rewired by moving the black wire with the in female spade connector from the 230 v connection and moving it to the 208 v in...

Page 13: ...GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip...

Page 14: ...mfort Network or as a stand alone control Thermostat Install a Carrier approved accessory thermostat according to installation instructions included with the accessory Locate the thermostat accessory...

Page 15: ...ONNECT SIZE MIN MAX RLA LRA QTY FLA MCA MOCP FLA LRA 38AUZD E08 208 230 3 60 187 253 24 0 186 2 1 5 33 50 31 192 460 3 60 414 506 12 6 100 2 0 8 18 25 16 104 575 3 60 518 633 9 9 78 2 0 6 14 20 13 82...

Page 16: ...oint above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant into the high side of the system t...

Page 17: ...ced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximate NOTE Various factors including...

Page 18: ...70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART PURON COMPRESSOR FULL LOAD ALL CONDENSER FAN...

Page 19: ...19 C14294 Fig 20 Typical 38AUZD E08 Wiring Diagram 208 230V 3PH 60Hz Unit Shown 38AU...

Page 20: ...id line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sensors CADM relay opens and RED LED is...

Page 21: ...e and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with Puron Replace the filter drier with f...

Page 22: ...he CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the process The number of...

Page 23: ...ning c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Code 3 Short Cycling Compressor is runn...

Page 24: ...nt If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on the compressor...

Page 25: ...25 Condenser Fans Service Valves C14295 Fig 24 38AUZD E08 Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 25 38AUZD E08 Interior 38AU...

Page 26: ...lt in reduced unit performance High velocity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges a...

Page 27: ...ive 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is open 7 High pressure switch open 7 Ch...

Page 28: ...lace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure Hig...

Page 29: ...ll filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If indoor unit is equipped with a TXV...

Page 30: ...t power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed control sensor location Check speed sensor...

Page 31: ...31 D K J H G F E C B A C10800 Fig 28 Wind Baffles 38AU...

Page 32: ...4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G H J K 38AUZ...

Page 33: ...33 38AU...

Page 34: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380040 01 Printed in U S A Form 38AUZD E08 02S...

Page 35: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 36: ...D THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE LIQUID LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry bulb TEMP...

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