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11

Field Power Supply —

If equipped with optional Powered Convenience Outlet:

The power source leads to the convenience outlet’s

transformer primary are not factory connected. Installer

must connect these leads according to required operation

of the convenience outlet. If an always-energized

convenience outlet operation is desired, connect the

source leads to the line side of the unit-mounted

disconnect. (Check with local codes to ensure this method

is acceptable in your area.) If a de-energize via unit

disconnect switch operation of the convenience outlet is

desired, connect the source leads to the load side of the

unit disconnect. On a unit without a unit-mounted

disconnect, connect the source leads to compressor

contactor C and indoor fan contactor IFC pressure lugs

with unit field power leads..

Refer to Fig. 13 for power transformer connections and the

discussion on connecting the convenience outlet on page 12.

Field power wires are connected to the unit at line-side

pressure lugs on compressor contactor C and TB1 (see

wiring diagram label for control box component

arrangement) or at factory-installed option non-fused

disconnect switch. Max wire size is #4 AWG (copper only).

NOTE

: TEST LEADS - Unit may be equipped with short

leads (pigtails) on the field line connection points on
contactor C or optional disconnect switch. These leads are
for factory run-test purposes only; remove and discard

before connecting field power wires to unit connection
points. Make field power connections directly to line
connection pressure lugs only.

FIRE HAZARD

Failure to follow this warning could cause in personal

injury, death and/or equipment damage.
Do not connect aluminum wire between disconnect

switch and condensing unit. Use only copper wire.

(See Fig. 8.)

!

WARNING

COPPER

WIRE ONLY

ELECTRIC

DISCONNECT

SWITCH

ALUMINUM

WIRE

A93033

Fig. 8 -- Disconnect Switch and Unit

Units with Factory-Installed Non--Fused Disconnect —

The factory--installed option non--fused disconnect (NFD)

switch is located in a weatherproof enclosure located

under the main control box. The manual switch handle and

shaft are shipped in the disconnect enclosure. Assemble the

shaft and handle to the switch at this point. Discard the

factory test leads (see Fig. 9).

11

13

L1

L2

L3

C

TB1

208/230-3-60

460-3-60
575-3-60

Units Without Disconnect Option

Units With Disconnect Option

2

4

6

1

3

5

L1

L2

L3

Optional

Disconnect

Switch

Disconnect factory test leads; discard.

Factory

Wiring

Disconnect

per

NEC

C10204

Fig. 9 -- Power Wiring Connections

Connect field power supply conductors to LINE side

terminals when the switch enclosure cover is removed to

attach the handle.

C12284

Fig. 10 -- Location of Non--Fused Disconnect Enclosure

To field install the NFD shaft and handle:

1. Remove the unit front pane (see Fig. 2).
2. Remove (3) hex screws on the NFD enclosure -- (2) on

the face of the cover and (1) on the left side cover.

3. Remove the front cover of the NFD enclosure.
4. Make sure the NFD shipped from the factory is at

OFF position (the arrow on the black handle knob is

at OFF).

5. Insert the shaft with the cross pin on the top of the shaft

in the horizontal position.

38A

U

Summary of Contents for 38AUZ

Page 1: ...arge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with Economizer 20 Heating 2...

Page 2: ...th WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE i...

Page 3: ...0 Not Used 3 Example 8 A U Z D 0 8 A 0 A 6 A 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard 1 LTL Electrical Options A None C Non Fused Disconnect Service Options 0 None 1...

Page 4: ...CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H 38AUZD E08 430 195 142 64 96 44 76 34 111 50 18 457 24 610 21 533 42 3 8 1076 Fig 2 38AUZD...

Page 5: ...ge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data 38AUZD E08 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round Tube Plate Fin Coil Cu Al 195 REFRIG...

Page 6: ...requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing DO NOT BURY REFRI...

Page 7: ...ine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting types Also identify adjustments for r...

Page 8: ...lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor...

Page 9: ...uid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capacity automatically as the eva...

Page 10: ...38AU circuit through the liquid service valve s The amount of refrigerant added must be at least 80 of the operating charge listed in Table 3 for LINEAR line length LESS the factory charge quantity if...

Page 11: ...n points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failure to follow this warning could cause in personal injury death and or equipment damage Do not conn...

Page 12: ...t is to be connected to a 208 v power supply the control transformer must be rewired by moving the black wire with the in female spade connector from the 230 v connection and moving it to the 208 v in...

Page 13: ...GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip...

Page 14: ...mfort Network or as a stand alone control Thermostat Install a Carrier approved accessory thermostat according to installation instructions included with the accessory Locate the thermostat accessory...

Page 15: ...ONNECT SIZE MIN MAX RLA LRA QTY FLA MCA MOCP FLA LRA 38AUZD E08 208 230 3 60 187 253 24 0 186 2 1 5 33 50 31 192 460 3 60 414 506 12 6 100 2 0 8 18 25 16 104 575 3 60 518 633 9 9 78 2 0 6 14 20 13 82...

Page 16: ...oint above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant into the high side of the system t...

Page 17: ...ced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximate NOTE Various factors including...

Page 18: ...70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART PURON COMPRESSOR FULL LOAD ALL CONDENSER FAN...

Page 19: ...19 C14294 Fig 20 Typical 38AUZD E08 Wiring Diagram 208 230V 3PH 60Hz Unit Shown 38AU...

Page 20: ...id line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sensors CADM relay opens and RED LED is...

Page 21: ...e and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with Puron Replace the filter drier with f...

Page 22: ...he CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the process The number of...

Page 23: ...ning c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Code 3 Short Cycling Compressor is runn...

Page 24: ...nt If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on the compressor...

Page 25: ...25 Condenser Fans Service Valves C14295 Fig 24 38AUZD E08 Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 25 38AUZD E08 Interior 38AU...

Page 26: ...lt in reduced unit performance High velocity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges a...

Page 27: ...ive 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is open 7 High pressure switch open 7 Ch...

Page 28: ...lace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure Hig...

Page 29: ...ll filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If indoor unit is equipped with a TXV...

Page 30: ...t power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed control sensor location Check speed sensor...

Page 31: ...31 D K J H G F E C B A C10800 Fig 28 Wind Baffles 38AU...

Page 32: ...4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G H J K 38AUZ...

Page 33: ...33 38AU...

Page 34: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380040 01 Printed in U S A Form 38AUZD E08 02S...

Page 35: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 36: ...D THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE LIQUID LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry bulb TEMP...

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