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13

Non-powered type:

This type requires the field

installation of a general-purpose 125-volt 15-A circuit

powered from a source elsewhere in the building. Observe

national and local codes when selecting wire size, fuse or

breaker requirements and disconnect switch size and

location. Route 125-v power supply conductors into the

bottom of the utility box containing the duplex receptacle.

Maximum continuous current for this type of convenience

outlet (non--unit powered) must not exceed 8 Amps.

Unit-powered type:

A unit-mounted transformer is

factory-installed to stepdown the main power supply voltage to

the unit to 115-v at the duplex receptacle. This option also

includes a manual switch with fuse, located in a utility box and

mounted on a bracket behind the convenience outlet; access is

through the unit’s control box access panel. See Fig. 12.

The primary leads to the convenience outlet transformer are

not factory-connected. Selection of primary power source is

a customer-option. If local codes permit, the transformer

primary leads can be connected at the line-side terminals on

the unit-mounted non-fused disconnect or HACR breaker

switch; this will provide service power to the unit when the

unit disconnect switch or HACR switch is open. Other

connection methods will result in the convenience outlet

circuit being de-energized when the unit disconnect or

HACR switch is open. See Fig. 13.

C10206

UNIT

VOLTAGE

CONNECT

AS

PRIMARY

CONNECTIONS

TRANSFORMER

TERMINALS

208,

230

240

L1: RED + YEL

L2: BLU + GRA

H1 + H3

H2 + H4

460

480

L1: RED

Splice BLU + YEL

L2: GRA

H1

H2 + H3

H4

575

600

L1: RED

L2: GRA

H1

H2

Fig. 13 -- Powered Convenience Outlet Wiring

The unit-powered convenience outlet has a 1000 VA rated

transformer. Maximum continuous current must not

exceed 8 Amps.

Test the GFCI receptacle by pressing the TEST button on

the face of the receptacle to trip and open the receptacle.

Check for proper grounding wires and power line phasing

if the GFCI receptacle does not trip as required. Press the

RESET button to clear the tripped condition.

Fuse on power type: The factory fuse is a Bussman

“Fusetron” T-15, non-renewable screw-in (Edison base)

type plug fuse.

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal

injury or death.
Using unit-mounted convenience outlets: Units with

unit-mounded convenience outlet circuits will often

require that two disconnects be opened to de-energize

all power to the unit. Treat all units as electrically

energized until the convenience outlet power is also

checked and de-energization is confirmed. Observe

National Electrical Code Article 210, Branch Circuits,

for use of convenience outlets.

!

WARNING

Installing Weatherproof Cover

: A weatherproof while in

use cover for the factory installed convenience outlets is

now required by UL standards. This cover cannot be

factory mounted due its depth; it must be installed at unit

installation. For shipment, the convenience outlet is

covered with a blank cover plate.

The weatherproof cover kit is shipped in the unit’s control

box. The kit includes the hinged cover, a backing plate

and gasket.

DISCONNECT

ALL

POWER

TO

UNIT

AND

CONVENIENCE OUTLET.

Remove the blank cover plate at the convenience outlet;

discard the blank cover.

Loosen the two screws at the GFCI duplex outlet, until

approximately

1

/

2--

in (13 mm) under screw heads are

exposed. Press the gasket over the screw heads. Slip the

backing plate over the screw heads at the keyhole slots

and align with the gasket; tighten the two screws until

snug (do not overtighten).

Mount the weatherproof cover to the backing plate as

shown in Fig. 14. Remove two slot fillers in the bottom of

the cover to permit service tool cords to exit the cover.

Check for full closing and latching.

38A

U

Summary of Contents for 38AUZ

Page 1: ...arge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with Economizer 20 Heating 2...

Page 2: ...th WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE i...

Page 3: ...0 Not Used 3 Example 8 A U Z D 0 8 A 0 A 6 A 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard 1 LTL Electrical Options A None C Non Fused Disconnect Service Options 0 None 1...

Page 4: ...CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H 38AUZD E08 430 195 142 64 96 44 76 34 111 50 18 457 24 610 21 533 42 3 8 1076 Fig 2 38AUZD...

Page 5: ...ge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data 38AUZD E08 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round Tube Plate Fin Coil Cu Al 195 REFRIG...

Page 6: ...requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing DO NOT BURY REFRI...

Page 7: ...ine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting types Also identify adjustments for r...

Page 8: ...lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor...

Page 9: ...uid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capacity automatically as the eva...

Page 10: ...38AU circuit through the liquid service valve s The amount of refrigerant added must be at least 80 of the operating charge listed in Table 3 for LINEAR line length LESS the factory charge quantity if...

Page 11: ...n points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failure to follow this warning could cause in personal injury death and or equipment damage Do not conn...

Page 12: ...t is to be connected to a 208 v power supply the control transformer must be rewired by moving the black wire with the in female spade connector from the 230 v connection and moving it to the 208 v in...

Page 13: ...GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip...

Page 14: ...mfort Network or as a stand alone control Thermostat Install a Carrier approved accessory thermostat according to installation instructions included with the accessory Locate the thermostat accessory...

Page 15: ...ONNECT SIZE MIN MAX RLA LRA QTY FLA MCA MOCP FLA LRA 38AUZD E08 208 230 3 60 187 253 24 0 186 2 1 5 33 50 31 192 460 3 60 414 506 12 6 100 2 0 8 18 25 16 104 575 3 60 518 633 9 9 78 2 0 6 14 20 13 82...

Page 16: ...oint above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant into the high side of the system t...

Page 17: ...ced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximate NOTE Various factors including...

Page 18: ...70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART PURON COMPRESSOR FULL LOAD ALL CONDENSER FAN...

Page 19: ...19 C14294 Fig 20 Typical 38AUZD E08 Wiring Diagram 208 230V 3PH 60Hz Unit Shown 38AU...

Page 20: ...id line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sensors CADM relay opens and RED LED is...

Page 21: ...e and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with Puron Replace the filter drier with f...

Page 22: ...he CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the process The number of...

Page 23: ...ning c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Code 3 Short Cycling Compressor is runn...

Page 24: ...nt If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on the compressor...

Page 25: ...25 Condenser Fans Service Valves C14295 Fig 24 38AUZD E08 Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 25 38AUZD E08 Interior 38AU...

Page 26: ...lt in reduced unit performance High velocity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges a...

Page 27: ...ive 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is open 7 High pressure switch open 7 Ch...

Page 28: ...lace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure Hig...

Page 29: ...ll filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If indoor unit is equipped with a TXV...

Page 30: ...t power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed control sensor location Check speed sensor...

Page 31: ...31 D K J H G F E C B A C10800 Fig 28 Wind Baffles 38AU...

Page 32: ...4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G H J K 38AUZ...

Page 33: ...33 38AU...

Page 34: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380040 01 Printed in U S A Form 38AUZD E08 02S...

Page 35: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 36: ...D THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE LIQUID LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry bulb TEMP...

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