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6

Matching 38AUZD/E08 Model to Evaporator

Coil

The Model 38AUZD/E08 is a single-circuit, two--stage

unit design, requiring one set of refrigeration piping.

.

INSTALLATION

Jobsite Survey

Complete the following checks before installation.

1. Consult local building codes and the NEC (National

Electrical Code) ANSI/NFPA 70 for special installa-

tion requirements.

2. Determine unit location (from project plans) or select

unit location.

3. Check for possible overhead obstructions which may

interfere with unit lifting or rigging.

Step 1 — Plan for Unit Location

The 38AU units are designed and approved for outdoor

installation only. Do not locate these units indoors. Do not

add ducting to unit fan system.

Select a location for the unit and its support system (pad,

rails or other) that provides for the minimum clearances

required for safety. This includes the clearance to

combustible surfaces, unit performance and service access

below, around and above unit as specified in unit drawings.

See Fig. 4.

NOTE

: Local codes may require different clearances

than specified in Fig. 4. It is the responsibility of installers
to be knowledgeable in local codes and to modify the
recommended clearances to satisfy local codes.

NOTE

: Consider also the effect of adjacent units on

airflow performance and control box safety clearance.

REAR:
Min 18” (457 mm)
requried for service

Note:  Observe requirements for 39” (914 mm) operating clearance
 

on either Left or Rear coil opening.

RIGHT:
Min 18” (457 mm)
requried for service

LEFT:
Min 18” (457 mm)
requried for service

FRONT:
42” (1067 mm)
requried for service

C110201

Fig. 3 -- Service Clearance Dimensional Drawing

Do not install the outdoor unit in an area where fresh air

supply to the outdoor coil may be restricted or when

recirculation from the condenser fan discharge is possible.

Do not locate the unit in a well or next to high walls.

Evaluate the path and required line length for

interconnecting refrigeration piping, including suction

riser requirements (outdoor unit above indoor unit), liquid

line lift (outdoor unit below indoor unit) and hot gas

bypass line. Relocate sections to minimize the length of

interconnecting tubing.

DO NOT BURY REFRIGERATION LINES.

Although unit is weatherproof, avoid locations that permit

water from higher level runoff and overhangs to fall onto

the unit.

Step 2 — Complete Pre-Installation Checks

Check Unit Electrical Characteristics:

Confirm before

installation of unit that voltage, amperage and circuit

protection requirements listed on unit data plate agree with

power supply provided.

Un--crate Unit

: Remove unit packaging except for the top

skid assembly, which should be left in place until after the

unit is rigged into its final location.

Inspect Shipment:

File a claim with shipping company if

the shipment is damaged or incomplete.

Consider System Requirements:

S

Consult local building codes and National Electrical Code
(NEC, U.S.A.) for special installation requirements.

S

Allow sufficient space for airflow clearance, wiring,
refrigerant piping, and servicing unit. See Fig. 2 for unit
dimensions and weight distribution data.

S

Locate the unit so that the outdoor coil (condenser)
airflow is unrestricted on all sides and above.

S

The unit may be mounted on a level pad directly on the
base channels or mounted on raised pads at support
points. See Tables 1 and 2 for unit operating weights.
See Fig. 2 for weight distribution based on
recommended support points.

NOTE

: If vibration isolators are required for a particular

installation, use the data in Fig. 2 to make the proper
selection.

Step 3 — Prepare Unit Mounting Support

Slab Mount —

Provide a level concrete slab that extends a minimum of 6

in. (150 mm) beyond unit cabinet. Install a gravel apron in

front of condenser coil air inlet to prevent grass and

foliage from obstructing airflow.

Step 4 — Rig and Mount the Unit

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment

damage.
All panels must be in place when rigging. Unit is not

designed for handling by fork truck.

CAUTION

!

Rigging

: These units are designed for overhead rigging.

Refer to the rigging label for preferred rigging method.

38A

U

Summary of Contents for 38AUZ

Page 1: ...arge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with Economizer 20 Heating 2...

Page 2: ...th WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE i...

Page 3: ...0 Not Used 3 Example 8 A U Z D 0 8 A 0 A 6 A 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard 1 LTL Electrical Options A None C Non Fused Disconnect Service Options 0 None 1...

Page 4: ...CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H 38AUZD E08 430 195 142 64 96 44 76 34 111 50 18 457 24 610 21 533 42 3 8 1076 Fig 2 38AUZD...

Page 5: ...ge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data 38AUZD E08 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round Tube Plate Fin Coil Cu Al 195 REFRIG...

Page 6: ...requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing DO NOT BURY REFRI...

Page 7: ...ine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting types Also identify adjustments for r...

Page 8: ...lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor...

Page 9: ...uid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capacity automatically as the eva...

Page 10: ...38AU circuit through the liquid service valve s The amount of refrigerant added must be at least 80 of the operating charge listed in Table 3 for LINEAR line length LESS the factory charge quantity if...

Page 11: ...n points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failure to follow this warning could cause in personal injury death and or equipment damage Do not conn...

Page 12: ...t is to be connected to a 208 v power supply the control transformer must be rewired by moving the black wire with the in female spade connector from the 230 v connection and moving it to the 208 v in...

Page 13: ...GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip...

Page 14: ...mfort Network or as a stand alone control Thermostat Install a Carrier approved accessory thermostat according to installation instructions included with the accessory Locate the thermostat accessory...

Page 15: ...ONNECT SIZE MIN MAX RLA LRA QTY FLA MCA MOCP FLA LRA 38AUZD E08 208 230 3 60 187 253 24 0 186 2 1 5 33 50 31 192 460 3 60 414 506 12 6 100 2 0 8 18 25 16 104 575 3 60 518 633 9 9 78 2 0 6 14 20 13 82...

Page 16: ...oint above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant into the high side of the system t...

Page 17: ...ced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximate NOTE Various factors including...

Page 18: ...70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART PURON COMPRESSOR FULL LOAD ALL CONDENSER FAN...

Page 19: ...19 C14294 Fig 20 Typical 38AUZD E08 Wiring Diagram 208 230V 3PH 60Hz Unit Shown 38AU...

Page 20: ...id line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sensors CADM relay opens and RED LED is...

Page 21: ...e and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with Puron Replace the filter drier with f...

Page 22: ...he CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the process The number of...

Page 23: ...ning c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Code 3 Short Cycling Compressor is runn...

Page 24: ...nt If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on the compressor...

Page 25: ...25 Condenser Fans Service Valves C14295 Fig 24 38AUZD E08 Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 25 38AUZD E08 Interior 38AU...

Page 26: ...lt in reduced unit performance High velocity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges a...

Page 27: ...ive 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is open 7 High pressure switch open 7 Ch...

Page 28: ...lace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure Hig...

Page 29: ...ll filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If indoor unit is equipped with a TXV...

Page 30: ...t power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed control sensor location Check speed sensor...

Page 31: ...31 D K J H G F E C B A C10800 Fig 28 Wind Baffles 38AU...

Page 32: ...4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G H J K 38AUZ...

Page 33: ...33 38AU...

Page 34: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380040 01 Printed in U S A Form 38AUZD E08 02S...

Page 35: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 36: ...D THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE LIQUID LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry bulb TEMP...

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