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Table 9 – CADM Troubleshooting

Miswired Module Indication

Recommended Troubleshooting Action

Green LED is not on,

module does not power up

Determine if both R and C module terminals are connected. Verify voltage in present at module’s R

and C terminals.

NOTE:

The CADM requires a constant nominal 24VAC power supply. The wiring to the module’s R

and C terminals must be directly from the control transformer. The module cannot receive its power

from another device that will interrupt the 24VAC power supply. See the 38AU Wiring Diagram(s)

(Fig. 20).

Green LED Intermittent,

module powers up only

when compressor runs

Determine if R and Y terminals are wired in reverse. Verify module’s R and C terminals have a con-

stant source. See “

NOTE

” above for details on R and C wiring.

TRIP LED is on but system

and compressor check OK

Verify Y terminal is wired properly per the 38AU wiring diagram (see Fig. 20). Verify voltage at con-

tactor coil falls below 0.5VAC when off. Verify 24VAQC is present across Y and C when thermostat

demand signal is present. If not, R and C are reverse wired.

TRIP LED and ALERT LED

flashing together

Verify R and C terminals are supplied with 19-28VAC.

ALERT Flash Code 3

(Compressor Short Cycling)

displayed incorrectly

Verify Y terminal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below

0.5VAC when off.

ALERT Flash Code 5 or 6

(Open Circuit, Missing Phase)

displayed incorrectly

Check that compressor T1 and T3 wires are through module’s current sensing holes. Verify Y ter-

minal is connected to 24VAC at contactor coil. Verify voltage at contactor coil falls below 0.5VAC

when off.

Alert Flash Code *

(Welded Contactor)

displayed incorrectly

Determine if module’s Y terminal is connected. Verify Y terminal is connected to 24VAC at contactor

coil. Verify 24VAC is present across Y and C when thermostat demand signal is present. If not, R

and C are reverse wired. Verify voltage at contactor coil falls below 0.5VAC when off.

Compressor Protection

Compressor Overtemperature Protection (IP) —

A thermostat installed on the compressor motor winding

reacts to excessively high winding temperatures and shuts

off the compressor.

Crankcase Heater —

The heater minimizes absorption of liquid refrigerant by

oil in the crankcase during brief or extended shutdown

periods. The heater is wired to cycle with the compressor;

the heater is off when compressor is running, and on when

compressor is off.

The crankcase heater will operate as long as the power

circuit is energized. The main disconnect must be on to

energize the crankcase heater.

IMPORTANT:

Never open any switch or disconnect

that energizes the crankcase heater unless unit is

being serviced or is to be shut down for a prolonged

period. After a prolonged shutdown on a service job,

energize the crankcase heater for 24 hours before

starting the compressor.

Advanced Scroll Temperature Protection (ASTP) —

See “Advanced Scroll Temperature Protection (ASTP)” on

page 17.

Low-Pressure Switch —

The 38AUZ low-pressure switch is stem-mounted on the

suction line. Switches are all fixed, non-adjustable type.

High--Pressure Switch —

The high--pressure switch is stem mounted on the

discharge line. The switch is a fixed, non-adjustable type.

Outdoor Fans —

Each fan is supported by a formed-wire mount bolted to

the fan deck and covered with a wire guard. Fan motors

have permanently lubricated bearings.

1. Shut off unit power supply. Install lockout tag.
2. Remove outdoor fan assembly (grille, motor, and fan).
3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 23.
5. Tighten setscrews to 84 in--lbs (949 N--cm).
6. Replace outdoor fan assembly.

3.6 mm +0/0/-0.8

C10103

Fig. 23 -- Outdoor Fan Blade Position

Lubrication —

Fan Motors:

The fan motors have sealed bearings. No

provisions are made for lubrication.

Compressor:

The compressor has its own oil supply. Loss

of oil due to a leak in the system should be the only

reason for adding oil after the system has been in

operation.

38A

U

Summary of Contents for 38AUZ

Page 1: ...arge 16 START UP 16 19 Preliminary Checks 16 Start Unit 17 OPERATING SEQUENCE 20 Base Unit Controls 20 Indoor Supply Fan 20 Cooling Unit Without Economizer 20 Cooling Unit with Economizer 20 Heating 2...

Page 2: ...th WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE i...

Page 3: ...0 Not Used 3 Example 8 A U Z D 0 8 A 0 A 6 A 0 A 0 A 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Packaging 0 Standard 1 LTL Electrical Options A None C Non Fused Disconnect Service Options 0 None 1...

Page 4: ...CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHT lbs kg lbs kg lbs kg lbs kg lbs kg X Y Z H 38AUZD E08 430 195 142 64 96 44 76 34 111 50 18 457 24 610 21 533 42 3 8 1076 Fig 2 38AUZD...

Page 5: ...ge only Typical operating charge with 25 ft of interconnecting piping Table 2 Physical Data 38AUZD E08 60 Hz SI NOMINAL CAPACITY kW 26 4 OPERATING WEIGHTS lb Round Tube Plate Fin Coil Cu Al 195 REFRIG...

Page 6: ...requirements outdoor unit above indoor unit liquid line lift outdoor unit below indoor unit and hot gas bypass line Relocate sections to minimize the length of interconnecting tubing DO NOT BURY REFRI...

Page 7: ...ine equivalent line length adjustments for path and components and add to linear line lengths See Table 4 Equivalent Lengths for Common Fittings for usual fitting types Also identify adjustments for r...

Page 8: ...lift requirement Suction Riser A suction riser condition exists when the outdoor unit is located above the indoor evaporator unit and suction vapor must flow vertically up to return to the compressor...

Page 9: ...uid Line Solenoid Valve Many older unit designs included automatic capacity controls that sensed changes in suction pressure and could increase or decrease compressor capacity automatically as the eva...

Page 10: ...38AU circuit through the liquid service valve s The amount of refrigerant added must be at least 80 of the operating charge listed in Table 3 for LINEAR line length LESS the factory charge quantity if...

Page 11: ...n points Make field power connections directly to line connection pressure lugs only FIRE HAZARD Failure to follow this warning could cause in personal injury death and or equipment damage Do not conn...

Page 12: ...t is to be connected to a 208 v power supply the control transformer must be rewired by moving the black wire with the in female spade connector from the 230 v connection and moving it to the 208 v in...

Page 13: ...GFCI receptacle by pressing the TEST button on the face of the receptacle to trip and open the receptacle Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip...

Page 14: ...mfort Network or as a stand alone control Thermostat Install a Carrier approved accessory thermostat according to installation instructions included with the accessory Locate the thermostat accessory...

Page 15: ...ONNECT SIZE MIN MAX RLA LRA QTY FLA MCA MOCP FLA LRA 38AUZD E08 208 230 3 60 187 253 24 0 186 2 1 5 33 50 31 192 460 3 60 414 506 12 6 100 2 0 8 18 25 16 104 575 3 60 518 633 9 9 78 2 0 6 14 20 13 82...

Page 16: ...oint above the space temperature so there is no demand for cooling 2 Close the field disconnect Preliminary Charge Before starting the unit charge liquid refrigerant into the high side of the system t...

Page 17: ...ced Scroll Temperature Protection Label 0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 60 70 80 90 50 Compressor Unloaded Run Time Minutes Times are approximate NOTE Various factors including...

Page 18: ...70 90 110 130 150 140 190 240 290 340 390 440 490 540 590 PRESSURE AT LIQUID VALVE PSIG PRESSION LA VANNE DE LIQUIDE PSIG 7 5 TON DUAL STAGE CHARGING CHART PURON COMPRESSOR FULL LOAD ALL CONDENSER FAN...

Page 19: ...19 C14294 Fig 20 Typical 38AUZD E08 Wiring Diagram 208 230V 3PH 60Hz Unit Shown 38AU...

Page 20: ...id line solenoid is de energized valve closes CADM initiates a TRIP event cooling demand sensed at CADM terminal Y but no current is measured at T1 T2 T3 motor sensors CADM relay opens and RED LED is...

Page 21: ...e and dispose of any oil contaminated material per local codes Liquid Line Filter Drier The factory provided filter drier is specifically designed to operate with Puron Replace the filter drier with f...

Page 22: ...he CADM The ALERT LED indicates an abnormal condition exists in the system through a flash code The ALERT LED will blink a number of times consecutively pause and the repeat the process The number of...

Page 23: ...ning c Evaporator coil is frozen d Faulty metering device e Condenser coil is dirty f Liquid line restriction filter drier blocked if present Yellow ALERT Flash Code 3 Short Cycling Compressor is runn...

Page 24: ...nt If not R and C are reverse wired Verify voltage at contactor coil falls below 0 5VAC when off Compressor Protection Compressor Overtemperature Protection IP A thermostat installed on the compressor...

Page 25: ...25 Condenser Fans Service Valves C14295 Fig 24 38AUZD E08 Exterior Outdoor Coil 32LT Sensor Typical Location HPS LPS High Flow Access Port C14296 Fig 25 38AUZD E08 Interior 38AU...

Page 26: ...lt in reduced unit performance High velocity water from a pressure washer garden hose or compressed air should never be used to clean a coil The force of the water or air jet will bend the fin edges a...

Page 27: ...ive 5 Reset lockout circuit 6 Low pressure switch open 6 Check for refrigerant undercharge obstruction of indoor airflow Make sure liquid line solenoid valve s is open 7 High pressure switch open 7 Ch...

Page 28: ...lace filters 4 Expansion valve power head defective 4 Replace power head 5 Indoor coil partially iced 5 Check low pressure setting 6 Indoor airflow restricted 6 Remove obstruction Suction Pressure Hig...

Page 29: ...ll filter driers and service valves with wet cloth when brazing S A factory approved liquid line filter drier is required on every unit S Do not use an R 22 TXV S If indoor unit is equipped with a TXV...

Page 30: ...t power wires Troubleshooting OBSERVATION POSSIBLE REMEDY Fans won t start All fans Check power wiring Check outdoor fan relay OFR OFM1 OFM3 only Check speed control sensor location Check speed sensor...

Page 31: ...31 D K J H G F E C B A C10800 Fig 28 Wind Baffles 38AU...

Page 32: ...4 25 1 4 33 1 4 BACK 40 40 3 4 41 1 2 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 RIGHT SIDE 25 25 1 2 26 1 4 35 1 4 4 1 4 11 1 4 18 1 4 25 1 4 32 1 4 DIMENSIONS MM UNIT BAFFLE A B C D E F G H J K 38AUZ...

Page 33: ...33 38AU...

Page 34: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53380040 01 Printed in U S A Form 38AUZD E08 02S...

Page 35: ...ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS Y N INDOOR UNIT HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE Y N ARE PROPE...

Page 36: ...D THE FOLLOWING MEASUREMENTS SUCTION PRESSURE SUCTION LINE TEMP LIQUID PRESSURE LIQUID LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB dry bulb TEMP...

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