background image

 Adjustment 

(See Fig. 

 Charge 

 Compressors are factory charged with

oil as follows:

TOP OF FAN ORIFICE

I

FILL HOLE IN FAN HUB

 PERMAGUM

O R

FAN BLADE

 PLATE

COMPRESSOR

A M O U N T

pints (titers)

When additional oil or a complete charge is required,

use only Carrier-approved compressor oil:

 Chemical Corp.

. . . . . . . . . . . . . . .

Suniso 3GS

 Inc.

. . . . . . . . . . . . . . . . . . . . .

Capella WF-32

Shrieve Chemical Co. . . . . . . . .

Zero1 150 (Synthetic)

IMPORTANT: Do not use drained oil or use oil that

has been exposed to atmosphere. Refer to Carrier

Standard Service Techniques Manual, 

 

Refrigerants, for procedures to add or remove oil.

Fig. 

 

 

Location of 

Prop 

 Motor 

Shaft

from Outside 

of Orifice 

Ring

Thermostatic Expansion 

 

is factory set to

maintain 8   

 F (4.4   5.6 C) superheat of vapor leaving

cooler to control flow of liquid refrigerant to cooler.

Superheat can be reset but should be done only if 

 necessary.

Cooler Head 

 Tightening

GASKET 

 

 When 

 use

 

 Compressed asbestos 

 neoprene gaskets

(Carrier 

 Specification 

  a r e   t o   b e

 

dipped in 

 

 prior to assembly.

Gaskets are nut to be 

 in oil as gasket deterioration

results. 

 

 

 

 

be 

 within 

 minutes

to 

 

BOLT TORQUE 

 The following torques are to be

applied during the bolt tightening  sequence  described

below:

I   Z-in. diameter flange bolts . . . . . . . . . . . . 70   90 lb-ft

   122 

N-m)

BOLT 

 SEQUENCE (Fig.   I) 

 The fol-

lowing is  a  recommended bolt tightening sequence:

Step I 

 Tighten moderately (without torquing) all the

flange bolts in the  sequence  shown.
Step 2 

 Repeat Step 1, tightening the bolts to the

specified  torque.

Fig. 11 

 Tightening Sequence,

Cooler Head 

Bolts

 Line Solenoid Valve 

is interlocked with the

water temperature controller 

 to shut off the flow

of refrigerant to the cooler when the water temperature

controller is satisfied. It is located immediately upstream

of the thermostatic expansion valve. With 

 

out control, the compressor continues to run after WTC
is satisfied and the refrigerant 

 is shut off. This

causes 

 of refrigerant from the cooler and sub-

sequent shutdown of the compressor on low-pressure
control. The compressor does not restart  until  WTC
again calls for cooling.

Moisture-Liquid Indicator 

 Clear flow of liquid

refrigerant indicates sufficient charge in system. Bubbles
indicate undercharged system or presence of 

 Moisture in the system, measured in parts

per million 

 changes color of indicator: Green 

moisture is below 45 ppm; chartreuse (caution) 

 45 to

130; yellow (wet) 

 above 130. Change filter drier at first

sign of moisture in the system.

 Unit must be in operation at least 

hours before moisture indicator can give an accurate
reading. With unit running, the indicating element
must be  in contact with liquid refrigerant to give true

reading.

 Drier

 Whenever the moisture-liquid indicator

shows presence of moisture, replace filter drier. Refer to
Carrier Standard Service Techniques Manual, Chapter 

Refrigerants, for details on servicing filter driers.

Liquid Shutoff/Charging Valve 

is located imme-

diately ahead of filter drier, provided with I/4-in. 
connection for field charging.

11

Summary of Contents for 30GT 015

Page 1: ...quipment Rigging Preferred method is with spreader bars from above the unit Use Z in 50 mm 0 D pipe or hooks in lifting holes Rig with 4 cables and spreader bars Al1 panels must be in place when riggi...

Page 2: ...see clearance dimensions in Fig 5 6 7 For multiple units allow 8ft separation between units for airflow and service Mounting Unit When unit is in proper location use of mounting holes in base rails is...

Page 3: ...beginning of next chilling season refill cooler and add recommended inhibitor Power Supply Electrical characteristics of avail able power supply must agree with unit nameplate rating Supply voltage mu...

Page 4: ...lled water line to prevent unit from running when water is not circulating through the cooler This switch no HR8 1 LG005 is available as an accessory from Service Parts Center or equivalent can be fie...

Page 5: ...OPER WT Ib AT SUPPORT POINTS 6OHz 1 2 3 4 Tot 0 1 5 5 1 0 3 7 6 4 3 4 3 2 0 1 6 4 0 015C 5 3 9 3 9 7 4 5 8 3 3 8 1 7 3 2 0 2 0 574 1 4 2 3 4 7 4 3 5 0 1821 02OC 6 1 3 451 5 0 7 3 7 4 1945 50 Hz 4 3 9...

Page 6: ...G T O P V I E W AIRFLOW IHRU 5 4 MIN CLEARANCE FOR C O O L E R R E M O V A L WATER OUTLET 2 FPT c OF COOLER NOZZLE5 WAltK UKAIN 4 6 5 8 C23881 7 IO L324 71 J lo 7 13 16 6 5 8 4 SIDE VIEW wing 30GT015...

Page 7: ...0GT030 2 2 6 8 1 0 2 9 30GT030C 2 4 7 4 1 1 2 2 50 HZ NOTE C INDICATES COPPER COIL 1 cl3153 4 3 3 c i APPROX OPER WT Ib AT SU PPORT POINTS HINGED ACCESS b 1 c e i C2353 9 l 4 I 119 11 END VIEW 3 4 DIA...

Page 8: ...I A UPPLY JR TOP VIEW AIRFLOW THRW t 122353 f 7 4 MIN CLEARANCE FOR COOLER REMOVAL a WATER OUTlET 1 8 0 H 1 I I I 1 880 MTG H O L E S i kl Q 7 IO __ f8121 2 7 1S l6 6 S S 8 IO 7 13 1Ei S I D E V I E W...

Page 9: ...CATES COPPER COIL CONTROL BOX 22 23 7 8 D I A FIELD CONTROL CIRCUIT HIRING 63 5 92 13 2 l 2 3 5 B FIELD MAIN PC WER SUPPLY APPROX OPER WT lb AT SUPPORT POINTS HINGED ACCESS DOOR HATER I N L E T 2 l 2...

Page 10: ...OP VIEW IRFLOW THRU ONDENSER FAN No aB 28451 9 4 MIN CLEARANCE FOR COOLER REMOVAL i_ 12584lt 8 5 3 4 4 f1693 6 5 8 t OF COOLER DRAIN El6991 4 2 1 s El1 C44241 14 6 l 8 S I D E V I E W dimensional Draw...

Page 11: ...plied to unit terminals is not below or above listed minimum and maximum timits TAll fans are protected by a single circuit breaker the IRA for the starting compressor plus the total RLA for all runni...

Page 12: ...ment or other equipment to which the chiller supplies liquid Con sult the manufacturer s instructions If used pump auxiliary contactor and flow switch interlocks must be properly installed see Fig 8 T...

Page 13: ...gle switch to START Be sure all safety devices are satisfied Check to see that the leaving chilled water tempera ture agrees with the dial setting on the temperature controller If it is not the same a...

Page 14: ...n moderately without torquing all the flange bolts in the sequence shown Step 2 Repeat Step 1 tightening the bolts to the specified torque JcJ Fig 11 Tightening Sequence Cooler Head Bolts ik l Line So...

Page 15: ...mpressor stops and the liquid line solenoid valve de energizes Manual reset is required to restart The chilled water circulating pump continues to operate during lockout period WINTER SHUTDOWN At the...

Page 16: ...n and allow the unit to run through a cycle At the instant the last step of capacity unloads switch no 1 opens read the tempera ture If it is not the same as the dial reading the variation can be comp...

Page 17: ...gh pressure switch HPS open low water temperature cutout LWTC RESTART The unit recycles and restarts automati cally under Time Guard control when power is restored or when SW is closed or when contact...

Page 18: ...U U05 in 0 I3 mm d Tube ID before rolling use Elliott tube gage 0 549 ip 13 9 mm e S of twice the wall thickness S9 s of b minus d 0 004 in 0 10 mm f Tube ID after rolling g t d e OS in f4 2 mm NOTE...

Page 19: ...l valve 3 Miswired solenoid 4 Weak broken or wrong valve body spring COMPRESSOR WILL NOT LOAD 1 Miswired solenoid 2 Defective capacity control valve 3 Plugged strainer high side 4 Stuck or damaged unl...

Page 20: ...s the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 I PC111 Catalog No 533 034 Printed in U S A Form 30GT ISI Pg 17 8 88...

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