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7

RISK OF EXPLOSION: 

Do not use oxygen to purge lines or to pressurize a machine 

for any purpose. Oxygen gas reacts violently with oil, grease, 

and other common substances.
Never exceed the specified maximum operating pressures. 

Verify  the  allowable  maximum  high-  and  low-side  test 

pressures by checking the instructions in this manual and 

the pressures given on the unit name plate.
Do not use air for leak testing. Use only refrigerant or dry 

nitrogen.
Do not unweld or flamecut the refrigerant lines or any 

refrigerant circuit component until all refrigerant (liquid and 

vapour)  has  been  removed  from  chiller.  Traces  of  vapour 

should  be  displaced  with  dry  air  nitrogen.  Refrigerant  in 

contact with an open flame produces toxic gases.
The necessary protection equipment must be available, and 

appropriate fire extinguishers for the system and the 

refrigerant type used must be within easy reach.

Do not siphon refrigerant.
Avoid contact with liquid refrigerant on the skin or splashing 

it into the eyes. Use safety goggles. Wash any spills from the 

skin with soap and water. If liquid refrigerant enters the eyes, 

immediately and abundantly flush the eyes with water and 

consult a doctor.
The accidental releases of the refrigerant, due to small leaks 

or significant discharges following the rupture of a pipe or 

an unexpected release from a relief valve, can cause frostbites 

and burns to personnel exposed. Do not ignore such injuries. 

Installers, owners and especially service engineers for these 

units must:

Seek medical attention before treating such injuries.
Have  access  to  a  first-aid  kit,  especially  for  treating  eye 

injuries.
We recommend to apply standard EN 378-3 Annex 3.

Never  apply  an  open  flame  or  live  steam  to  a  refrigerant 

container. Dangerous overpressure can result. If it is 

necessary to heat refrigerant, use only warm water.

During refrigerant removal and storage operations follow 
applicable regulations. These regulations, permitting conditioning 
and recovery of halogenated hydrocarbons under optimum quality 
conditions for the products and optimum safety conditions for 
people, property and the environment are described in standard 
NF E29-795.
Any refrigerant transfer and recovery operations must be carried 
out using a transfer unit. A 3/8” SAE connector on the manual 
liquid line valve is supplied with all units for connection to the 
transfer station. The units must never be modified to add 
refrigerant, removal and purging devices. All these devices are 

provided with the units. Please refer to the certified dimensional 

drawings for the units.Do not re-use disposable (non-returnable) 

cylinders or attempt to refill them. It is dangerous and illegal. When 

cylinders are empty, evacuate the remaining gas pressure, and 
move the cylinders to a place designated for their recovery. Do 
not incinerate.

CAUTION: 
Only use refrigerant R134a, in accordance with AHRI 700-2014 

(Air conditioning, Heating and Refrigeration Institute). The 

use of any other refrigerant may expose users and operators 

to unexpected risks.
Do not attempt to remove refrigerant circuit components or 

fittings, while the machine is under pressure or while it is 

running.  Be  sure  pressure  is  at  0  kPa  before  removing 

components or opening a circuit.
Do not attempt to repair or recondition any safety devices 

when  corrosion  or  build-up  of  foreign  material  (rust,  dirt, 

scale, etc.) is found within the valve body or mechanism. If 

necessary, replace the device. Do not install relief valves in 

series or backwards.

CAUTION: 

No  part  of  the  unit  must  be  used  as  a  walk-way,  rack  or 

support. Periodically check and repair or if necessary replace 

any component or piping that shows signs of damage.

The refrigerant lines can break under the weight and release 

refrigerant, causing personal injury.

Do not climb on a machine. Use a platform, or staging to work 

at higher levels.
Use mechanical lifting equipment (crane, hoist, winch, etc.) 

to lift or move heavy components. For lighter components, 

use lifting equipment when there is a risk of slipping or losing 

your balance.

Use only original replacement parts for any repair or 

component replacement. Consult the list of replacement parts 

that corresponds to the specification of the original 

equipment.

Do  not  drain  water  circuits  containing  industrial  brines, 

without informing the technical service department at the 

installation site or a competent body first.

Close the entering and leaving water shutoff valves and purge 

the  unit  water  circuit,  before  working  on  the  components 

installed on the circuit (screen filter, pump, water flow switch, 

etc.).

Do not loosen the water box bolts until the water boxes have 

been completely drained.

Periodically inspect all valves, fittings and pipes of the 

refrigerant and hydraulic circuits to ensure that they do not 

show any corrosion or any signs of leaks.
It is recommended to wear ear defenders, when working near 

the unit and the unit is in operation.

1 - INTRODUCTION

Summary of Contents for 19PV550

Page 1: ...INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Original document Original document 19PV Nominal cooling capacity 550 1600 kW 50Hz...

Page 2: ...mber of water passes 18 6 6 Min water volume and evaporator condenser water flow rates 18 6 7 Variable flow evaporator 18 6 8 Evaporator pressure drop curves 19 7 WATER CONNECTIONS 20 7 1 Operating pr...

Page 3: ...fer to the 19PV Touch Pilot Control manual CONTENT 12 OPTIONS 28 13 STANDARD MAINTENANCE 29 13 1 Level 1 maintenance 29 13 2 Level 2 maintenance 29 13 3 Level 3 or higher maintenance 29 13 4 Tightenin...

Page 4: ...ressure switches Ensure that the valves are correctly installed before operating the unit Classification and control In accordance with the Pressure Equipment Directive and national usage monitoring r...

Page 5: ...own with the liquid line valve closed as liquid refrigerant can be trapped between this valve and the expansion device This valve is situated on the liquid line before the filter drier box Equip the e...

Page 6: ...ser water flow Check the cut off value Reactivate manually HP switch and reactivate HP soft value Repeat the procedure for each unit compressor CAUTION If the test leads to replacing the pressure swit...

Page 7: ...sfer station The units must never be modified to add refrigerant removal and purging devices All these devices are provided with the units Please refer to the certified dimensional drawings for the un...

Page 8: ...or air flow and to ensure access to the components the number of support points is adequate and that they are in the right places the location is not subject to flooding CAUTION Lift and set down the...

Page 9: ...positioning of the fixing points weight distribution and centre of gravity coordinates please refer to the dimensional drawings Dimension mm A B C D 19PV 550 3045 1120 1745 2800 720 3070 1155 1846 28...

Page 10: ...positioning of the fixing points weight distribution and centre of gravity coordinates please refer to the dimensional drawings Dimension mm A B C D 19PV 900 4257 1290 1955 3950 1010 4257 1290 1955 3...

Page 11: ...positioning of the fixing points weight distribution and centre of gravity coordinates please refer to the dimensional drawings Dimension mm A B C D 19PV 1300 4705 1290 1955 4400 1450 4740 1290 2011...

Page 12: ...on valves EXV Minimum capacity 15 15 15 10 10 10 10 10 10 Evaporator Flooded multi pipe type Water volume l 115 165 180 285 285 285 330 330 365 Water connections Victaulic in 6 6 8 8 8 8 8 8 8 Drain a...

Page 13: ...with option 81 A 387 456 565 570 635 753 Maximum start up current Un Standard unit 3 Lower than max current Dissipated power of electrical equipment 1 W 782 1249 1249 1144 1347 1814 1884 2351 2351 1 V...

Page 14: ...power supply conductors is not provided with the unit 5 The factory installed disconnect switch es circuit breaker s are of a type suitable for power interruption in accordance with EN 60947 3 corres...

Page 15: ...This is less than the permissible 2 and is therefore acceptable 5 3 Power connection disconnect switch Units Connection points 19PV550 to 800 1 per unit 19PV900 to 1600 1 for circuit A 1 for circuit...

Page 16: ...selection Note Option 84 and 84R are not included in these values 5 5 Power cable entry The power cables can enter the 19PV control box from above the unit A removable aluminium plate on the upper par...

Page 17: ...er temperature C Condenser leaving water temperature C 10 20 30 40 50 0 5 10 15 20 6 2 Minimum chilled water flow The minimum chilled water flow is shown in the table in chapter 6 7 If the system flow...

Page 18: ...ndenser water flow rate m3 h Minimum 2 21 21 36 36 36 36 36 36 36 Maximum 3 245 299 346 486 457 454 428 594 526 1 Minimum evaporator flow rate based on a water velocity of 0 5 m s 2 Minimum condenser...

Page 19: ...FG H I J Legend 1 19PV550 6 19PV1180 2 19PV720 7 19PV1300 3 19PV800 8 19PV1450 4 19PV900 9 19PV1600 5 19PV1010 6 9 Condensor pressure drop curves Units with two condenser passes standard Pressure dro...

Page 20: ...the design operating pressures Before any start up verify that the heat exchange fluid is compatible with the materials and the water circuit coating The use of different metals on hydraulic piping co...

Page 21: ...1 219 1 219 1 219 1 219 1 219 1 7 3 Flow control Evaporator flow switch and chilled water pump interlock IMPORTANT On 19PV units the unit water flow switch must be energised Failure to follow this in...

Page 22: ...its own water pump If there is only one common pump in cases with variable flow isolation valves must be installed on each unit They will be activated at the opening and closing by the control of eac...

Page 23: ...mensions clearances are the same as standard 19PV units Unlike in the cooling mode the unit uses the heating setpoint in this configuration The evaporator leaving water control lowest setpoint taken i...

Page 24: ...ital outputs permitting control of up to eight fan stages 9 3 Configuration of the number of fan stages and the automatic changeover of the fan stages Please refer to the instructions in the Touch Pil...

Page 25: ...o communicate and control the drycooler The drycooler with option 313 AUX board with the I O OAT sensor to be place in outdoor zone Dry Cooler Leaving Water Temperature factory mounted Water loop Temp...

Page 26: ...compressor to reduce broadcasting of the noise radiated emissions from the power lines themselves 11 1 6 Fast acting fuses All compressors are fitted with class T fast acting fuses to protect the soli...

Page 27: ...sm module and an under voltage protection circuit are mounted on the main supply disconnect switch Note The following procedure must be done to lock the main supply disconnect switch Set the motor mec...

Page 28: ...management system Allows access to multiple unit parameters 0550 1600 Control for low cond temperature 152 Output signal 0 10 V to control the condenser water inlet valve Simple installation for appli...

Page 29: ...r see chapter 7 Water connections Check the unit operating parameters and compare them with previous values Replace compressor capacitors every 10 years if energized or 5 years if de energized Replace...

Page 30: ...e flanges 22 Brass fitting TT300 Motor cooling brass fitting 40 Brass fitting TT350 Motor cooling brass fitting 50 Phillips head screw Compressor cover plate 13 H M8 Screw Drier cover 35 H M10 Screw C...

Page 31: ...Electrical circuit wiring has been sized and installed properly Unit ground wire has been connected Electrical circuit protection has been sized and installed properly All terminals are tight All chil...

Page 32: ...l kW capacity for air conditioning 6 5 litres nominal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection in...

Page 33: ...33...

Page 34: ...Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European Union CARRIER participates in the ECP programme for LCP HP Check...

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