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Carotron Elite Pro EPN020-000, Instruction Manual

The Carotron Elite Pro EPN020-000 Instruction Manual is a comprehensive guide for optimizing the functionality of this cutting-edge product. Easily accessible on our website, users can conveniently download this manual for free, enabling them to benefit from the full potential of their Carotron Elite Pro EPN020-000 device.

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17 

%

100

diameter

 

maximum

diameter

 

core

 

 

(446)

 

Core

×

=

 

6.5.3  (Note: This step can be skipped if 

Diameter Select (442)

 is set to External Diameter 

Ratio). With an empty core loaded on the winder, start the line and run at full line 
speed. Use a hand tachometer to measure the surface speed of the line. While 
monitoring the surface speed of the empty core with the hand tachometer, increase 
the speed reference to the Elite Pro (Analog Input 1 by default) until it matches the 
surface speed of the line. Make note of the value of 

Velocity Feedback Filtered 

(198)

 parameter in the Setup|Programming|Velocity Loop Section. Enter this value 

into the 

100% Winder Speed (444)

 in the Setup|Programming|Applications|CTCW 

Section. Decrease the reference to the Elite Pro and stop the line. 

6.5.4  (Note: This step can be skipped if 

Diameter Select

 is set to Line/Winder. The 

following assumes that the external diameter sensor is connected to Analog Input #2. 
If other than this input is used, make changes to the following setup accordingly.) 
Typically, the external diameter sensor should be configured to provide minimum 
signal with an empty core and maximum signal with a full roll. In the 
Setup|Programming|Inputs|Analog|Analog 2 Section, set 

Analog Input 2 Destination 

(24)

 to 

DiaRatio (445)

. With an empty core on the winder, perform the 0% calibration 

under Calibrate Analog Input. Load or simulate a full roll and perform the 100% 
calibration. 

6.5.5  A signal proportional to line speed should be connected to one of the analog or 

frequency inputs. (The following assumes that the line speed signal is connected to 
the Frequency Input. If an input other than this is used, make changes to the following 
setup accordingly.) In the Setup|Programming|Inputs|Frequency Section set the 

Frequency Input Destination (63)

 to 

Line Speed (443)

. With the line stopped, 

perform the 0% calibration under Calibrate Frequency Input. Next, run the line up to 
full speed and perform the 100% calibration. The Bias and Gain parameter for the 
analog or frequency input should be 0.00% and 100.00% respectively (default). 

6.5.6  With the drive stopped, select torque mode by changing Setup|Programming|Current 

Loop|

Drive Mode (109,110)

 from Velocity to Torque. In the Setup|Programming|Misc 

Parameters|Internal Links Section, modify 

Internal Link 3 Source (370)

 from 

Ramp 

Output (225)

 to 

Total Torque (455)

. (The above assumes that the factory preset 

configuration is loaded.) 

6.5.7  Navigate to the Setup|Programming|Applications|CTCW Section. Start the Elite Pro 

drive with 0% line speed reference. Slowly increase the 

Static Friction Torque (462)

 

parameter until the winder just begins to turn. Decrease slightly until the winder stops 
turning. Increase the line speed to 100%. Slowly increase 

Friction Compensation 

(448)

 until 

Winder Speed (452)

 is equal to or slightly above 100%. Use care to supply 

only enough compensation to reach 100%. 

6.5.8  The 

Inertia Compensation (449) 

adjustment is made to match the acceleration rate 

of the winder to the acceleration rate of the line by compensating for inertia. This can 
easily be done by using a dual trace oscilloscope (preferably storage type) to compare 
the line and winder speed signals during acceleration. Otherwise, material can be 
loaded and observed during acceleration. Slackening of the material indicates too little 
compensation while tightening indicates too much compensation. 

6.5.9  Material should now be loaded. The 

Tension Setpoint (441)

 should be adjusted to 

provide the desired tension level on the material. Verify proper tension through 
acceleration up to and at full line speed. 

6.5.10  In many applications, the best rolls are "built" when tension is highest at the core and 

mid-diameter and decreases or tapers off during the remaining diameter increase. 

Taper Diameter (456)

 sets the diameter level where tapering begins. The amount of 

tapering is controlled by the 

Taper Percentage (457)

 parameter. These settings are 

usually adjusted by winding material and observing the roll to determine the point at 
which constant tension problems begin to occur. Most likely, any problem noticed at a 

Summary of Contents for Elite Pro EPN020-000

Page 1: ...000 EPR040 000 EPN060 000 EPR060 000 EPN075 000 EPR075 000 EPN100 000 EPR100 000 EPN125 000 EPR125 000 EPN150 000 EPR150 000 EPN200 000 EPR200 000 EPN250 000 EPR250 000 EPN300 000 EPR300 000 EPN400 000 EPR400 000 EPN500 000 EPR500 000 EPN600 000 EPR600 000 ...

Page 2: ... Current Loop Block 27 7 8 Field Loop Block 30 7 9 Field Crossover Block 31 7 10 Digital Inputs Block 32 7 11 Analog Inputs Block 33 7 12 Frequency Input Block 35 7 13 Relay Outputs Block 38 7 14 Analog Outputs Block 39 7 15 Frequency Digital Output Block 41 7 16 Calibration Block 43 7 17 Diagnostics Block 44 7 18 Miscellaneous Block Internal Links 45 7 19 Miscellaneous Block Communications 46 7 2...

Page 3: ...Models 97 D12778 Wiring Diagram 200 400HP Non Regen Models 98 D12809 Wiring Diagram 200 400HP Regen Models 99 D12789 Wiring Diagram 500 600HP Non Regen Models 100 D12788 Wiring Diagram 500 600HP Regen Models 101 C12272 General Connections 102 D12236 Example Connections 103 D12586 Network Connections 104 D12229 Software Block Diagram 106 C12671 Sonic Transducer Option Connections 108 11 Standard Te...

Page 4: ...tal Inputs 7 Total Sink Mode Vil 20 0 VDC max Vih 0 0 VDC min to 17 0 VDC max Source Mode Vil 5 0 VDC max Vih 8 0 VDC min to 30 0 VDC max Analog Inputs Voltage inputs 5 Total Max Input 10 VDC Input Impedance Inputs 1 4 1MΩ Input Impedance Input 5 20kΩ Current inputs 4 Total Max Input 20 mADC Input Impedance 270Ω Tachometer input Max Input 200 V AC or DC Encoder Input Frequency 200kHz max quadratur...

Page 5: ...5 EPx075 000 thru EPx150 000 EPx020 000 thru EPx060 000 EPx200 000 thru EPx400 000 2 2 Physical PRO PRO PRO ...

Page 6: ...vided with forced ventilation with outside air from a duct system or enclosure fan They should be mounted to a cool surface not exposed to heat generated by nearby equipment Excess ambient temperatures within enclosures can reduce the life expectancy of electronic components and cause heatsink Over Temperature fault on the Elite Pro control Contact Carotron for assistance in sizing enclosures for ...

Page 7: ... 26 11 28 1 5Ω 600W 240 10 34 14 36 40 Amps 4 4Ω 750W 5 9 7 5 8 5 40Ω 375W 7 5 14 11 13 2 20Ω 750W 10 18 14 17 2 20Ω 750W 15 25 20 25 2 14Ω 1000W EPx020 000 500 20 34 27 36 40 Amps 10Ω 1500W 15 50 20 55 3Ω 1000W 240 20 65 27 71 75 Amps 2 2Ω 1500W 25 40 34 43 7Ω 2000W 30 47 40 51 6Ω 2000W EPx040 000 500 40 63 51 71 75 Amps 5Ω 3000W 25 84 34 91 1 240 30 98 40 107 110 Amps 1 7Ω 2000W 50 78 63 83 7 EP...

Page 8: ...ring 4 2 Motor Connections Field Most motor fields consist of two windings that are connected in parallel for 150 VDC operation and in series for 300 VDC operation Refer to Figure 2 The winding leads are individually marked and have a polarity that must be observed for proper and safe operation Since direction of rotation is controlled by field polarity as well as armature polarity it is sometimes...

Page 9: ... SERIES field winding is placed in series with the armature leads on the non regenerative models It should not be used with the EPR Series regenerative models and the leads should not be connected and should be individually insulated On non regenerative models the series field winding polarity must be kept at the same polarity as the shunt field winding i e F1 and S1 the same F2 or F4 and S2 the s...

Page 10: ...10 Figure 4 ...

Page 11: ...Destination can be changed by the Roll Shift Method or by using the Parameter Guide In these cases the softkey options will have ENT and SEL as choices Choosing ENT will allow the Source or Destination parameter to be selected by directly entering its Tag value via the Roll Shift method described above Note this method requires the user to know before hand the Tag value of the desired parameter If...

Page 12: ...te Pro Abbreviated Programming Chart Level 1 password is required when entering this section if password protection is enabled Level 2 password is required when entering this section if password protection is enabled ...

Page 13: ...eric text characters Lines 2 and 3 can be configured to display text 20 alphanumeric a parameter tag value text 10 alphanumeric and a parameter tag value or drive status The Visibility setting controls if the screen is displayed The Adjust Permission controls whether or not the writable parameter values can be edited by using the P1 and or P2 softkeys Note that if two parameters are shown on one s...

Page 14: ... Verify each leg of the 3 phase power supply Input voltage should be checked ahead of the supplying circuit breaker disconnect switch etc before it is switched on 6 1 2 Connections should be visually inspected and checked for tightness An ohmmeter can be used to check for ground faults Ground faults in un isolated circuits for the armature and field can cause fuse blowing and damage to the motor a...

Page 15: ...contactor should close Slowly increase the external speed reference to approximately 20 Observe the direction of rotation and if wrong correct by removing control power and reversing the motor armature or field wires If used observe proper polarization of the series field winding per the instructions in Section 4 2 2 Proper tachometer or encoder operation can be checked while running in Armature F...

Page 16: ...d Crossover Setpoint 425 which is typically set to 85 Continue increasing external speed reference to maximum and verify rated armature voltage and top speed field current levels 6 4 Adjustment Procedure Torque Regulator 6 4 1 Adjust external torque reference Analog Input 1 at terminal 10 to 0 volts 6 4 2 Apply A C power to the control 6 4 3 Using the HMI go to the Setup Programming Calibration se...

Page 17: ...0 calibration The Bias and Gain parameter for the analog or frequency input should be 0 00 and 100 00 respectively default 6 5 6 With the drive stopped select torque mode by changing Setup Programming Current Loop Drive Mode 109 110 from Velocity to Torque In the Setup Programming Misc Parameters Internal Links Section modify Internal Link 3 Source 370 from Ramp Output 225 to Total Torque 455 The ...

Page 18: ...her Repeat this procedure until there is no difference between loaded and unloaded speed levels Use care not to set the adjustment too high or speed increase with load and instability may result NOTE For this adjustment do not use AFB to measure speed Armature voltage is not an exact indication of loaded motor speed 2 The Current Proportional Gain 107 Current Integral Time 108 Velocity Proportiona...

Page 19: ... set too low Once complete return Ramp Bypass 305 to False Figure 6 6 7 Password Protection If password protection is required set the appropriate passwords under the Setup Security section Programming Adjustments Programming and adjustment of the Elite Pro is accomplished by changing parameter settings Each parameter has a descriptive name and a tag or number identifier Parameters are grouped tog...

Page 20: ...mp Select 306 Ramp Select selects between two independently adjustable ramp blocks This parameter is preset to use Block A in the RUN mode and Block B in the Jog mode Forward Reverse Accel Decel A B 226 229 307 310 The accel and decel adjustments control the amount of time that it takes for the reference to make a 100 change Ramp Input 224 Read Only Input level from the Setpoints block Ramp Output...

Page 21: ... select between the 4 internal references Parameter 215 in the Most Significant Bit MSB and parameter 216 is the Least Significant Bit LSB In the factory preset configuration Digital Inputs 5 and 6 control the Reference Select parameters and ignore input from the keypad If no external input is controlling the parameters the Toggle softkey on the keypad scrolls through each of the selections MSB LS...

Page 22: ...block or the drive will not stop when commanded 7 4 Start Stop Logic Block The Start Stop Logic block controls the starting and stopping of the Elite Pro If the drive is running when Drive Ready becomes False the contactor will open and the motor will coast to a stop The drive cannot enter the Run or Jog modes while Drive Ready is False Figure 11 Logic Select 245 The Logic Select allows the custom...

Page 23: ...Stopping time will be determined by the inertia friction and loading characteristics Jog 241 The Jog control input is used to run the drive while the Jog button is pressed The Jog Reference is selected instead of References 0 3 in the Setpoints block Digital input 3 writes to this parameter in the factory preset configuration Drive Ready must be True for this input to operate Run Status 242 Read O...

Page 24: ...he Final Current Demand is below the Zero Speed Setpoint At Zero Speed 210 Read Only At Zero Speed is True when the Velocity Feedback is below the Zero Speed Setpoint At Standstill 211 Read Only At Standstill is True when the when At Zero Set and At Zero Speed are True Standstill Logic 208 In applications where the drive is in the Run mode with zero velocity reference motor creepage may be apparen...

Page 25: ...ax Speed 190 The Forward Max Speed parameter scales the Velocity Demand signal for the forward direction Thus this parameter sets the maximum allowable speed of the drive in the forward direction When Independent Speed Scales is False this parameter sets the maximum speed for the reverse direction as well Reverse Max Speed 191 When Independent Speed Scales is True the Reverse Max Speed parameter s...

Page 26: ...n using armature voltage as the velocity feedback The IR Comp adjustment can be used to increase the speed regulation by summing a small amount of negative Current Feedback with the Armature Voltage Feedback Refer to Section 6 4 for detailed adjustment procedure VFB Velocity Feedback Offset 130 This adjustment allows any offset in the velocity feedback circuit to be nulled Proper adjustment should...

Page 27: ...p is True the integral signal is clamped to zero in the PI loop yielding proportional control only Velocity Loop Output 205 Read Only The output of the Velocity PI loop This is the input to the Current PI loop when in velocity mode Armature Voltage 417 Read Only The AFB signal along with the Nameplate Motor Voltage is used to calculate the actual Armature Voltage 100 RPM Level 199 The 100 RPM Leve...

Page 28: ...t Positive Current Limit 99 This adjustment sets the maximum level of positive current that can be demanded by the current loop Positive current is used when the drive is motoring in the forward direction or regenerating in the reverse direction When Independent Current Limits is False this parameter also sets negative current limit level Negative Current Limit 100 When Independent Current Limits ...

Page 29: ...206 ICR When set to False the Regen Mode parameter allows Elite Pro Regenerative models to emulate a non regen drive by clamping the negative portions of the Velocity Integral and Current Integral signals On non regen drives this parameter is ignored Open Loop Armature Select 104 ICR When set to True the conduction angle sent to the trigger board can be manually controlled by Open Loop Armature Se...

Page 30: ... is used by the Field PI loop to regulate the field current in the closed loop mode This signal sums with the Field Current Demand to produce an error signal that is the input to the PI loop Field Proportional Gain 340 The Field Proportional Gain scales the output based upon the error Increasing the gain improves the response of the field but can also increase overshoot Field Integral Time 341 The...

Page 31: ... in the Field IFB circuit to be nulled Proper adjustment should yield 0 00 at the Field Current Feedback parameter when no field current is present Field Voltage Feedback Offset 343 This adjustment allows any offset in the Field VFB circuit to be nulled Proper adjustment should yield 0 00 at the Field Voltage Feedback parameter when no field current is present Field Amps 338 Read Only This paramet...

Page 32: ...ld Minimum Field Crossover Output 426 Read Only The output of the Field Crossover block is used to subtract from the Field Current Demand setpoint in the Field Loop 7 10 Digital Inputs Block The Elite Pro has 7 customer configurable digital inputs Each digital input can write a value to any writable parameter An additional digital input is the Run Permit Destination 1 7 ICR The tag number of the p...

Page 33: ... Destination 23 27 ICR The tag number of the parameter where the analog input information is to be sent Polarity 28 32 If the input signal is positive only set to Unipolar Otherwise set to Bipolar for positive and negative inputs Filtering 58 62 An averaging filter can be applied to the incoming signal to reduce the effects of noise Increasing the value increases the filtering Type 33 37 Select ei...

Page 34: ...095 2047 20mA 4095 2047 5V 2047 1023 10mA 2047 1023 0V 0 0 0mA 0 0 5V 1024 10mA 1024 10V 2048 20mA 2048 Table 10 Analog Input Status Readings Example Bipolar Analog Input Setup Analog Input 2 as a bipolar voltage input to control the internal Reference 3 parameter Define the voltage input so that 5V corresponds to 25 00 speed 1 While the drive is stopped go to Setup Programming Inputs Analog Analo...

Page 35: ... Input Step 1 Adjust external current to 4mA Press ENT when done Step 2 Adjust external voltage to 20mA Press ENT when done Step 3 The Elite Pro verifies that the 100 level is greater than the 0 level and displays the actual levels recorded during the calibration process Press OK when done 6 Set Analog Input 3 Bias to 0 00 7 Set Analog Input 3 Gain to 75 00 When any current signal below 4mA is app...

Page 36: ...65 This calibration value corresponds to the maximum frequency in Hertz or the maximum distance in inches that the input signal will provide This defines 100 input signal For proper operation the 100 Calibration value must be greater than the 0 Calibration value Bias 66 Refer to footnote on p 32 The Bias parameter defines the minimum value when 0 signal is input Gain 67 Refer to footnote on p 32 T...

Page 37: ...drive is stopped navigate to the Setup Programming Outputs Frequency Digital Output menu section 3 Set the Frequency Digital Mode to Sonic 4 Set Frequency Digital Source to Aux 1 115 5 Go to the Setup Programming Miscellaneous Parameters Auxiliary menu section 6 Set Aux Parameter 1 to 0 35 to output a 7 Hz clock signal to the transducer 7 Go to the Setup Programming Inputs Frequency Input menu sec...

Page 38: ...less of the signal polarity On Value 75 77 The threshold level that the source signal must equal or exceed in order for the relay to turn on or energize Off Value 78 80 The threshold level that the source signal must equal or fall below in order for the relay to turn off or de energize Status 165 167 Read Only The state of each relay can be viewed for diagnostic purposes 0 indicates off 1 indicate...

Page 39: ... be configured to serve as an open loop current output if the load impedance is known Source 81 82 ICR The tag number of the parameter from which data is to be taken Gain 83 84 The analog output level is controlled by the Gain setting Nominally a source value of 100 will produce 10V output with the Gain set at 100 100 10V Voltage Scale Full Desired Gain Bias 85 86 The Bias adjustment can be used t...

Page 40: ...alog Analog Output 1 menu section 2 Set Analog Output 1 Source to Ramp Output 225 3 Set Analog Output 1 Bias to 0 00 4 Set Analog Output 1 Gain to 50 50 100 10V V 5 100 10V Voltage Scale Full Desired Gain 5 Set Analog Output 1 Absolute Value to False Analog Output 1 will give a 5V full scale version of Ramp Output If a 10V full scale signal were required the Analog Output 1 Gain should be set to 1...

Page 41: ...reshold level that the source signal must equal or exceed in order for the digital output to be on Off Value Applicable for Digital Output Only 93 Refer to footnote on p 38 The threshold level that the source signal must equal or fall below in order for the digital output to be off Invert Applicable for Digital Output Only 94 When Invert is True the output logic is inverted Gain Applicable for Fre...

Page 42: ...e Digital Output Setup the Digital Output to indicate when the Elite Pro is in the Jog mode The output should be inverted logic off when in the Jog mode and on at all other times 1 While the drive is stopped go to Setup Programming Outputs Frequency Digital Output menu section 2 Set the Frequency Digital Mode to Digital 3 Set the Frequency Digital Source to Jog Status 243 4 Set the Digital Output ...

Page 43: ... rating may be listed as Encoder Lines Cycles per Revolution or Pulses per Revolution PPR The factory preset is 1024 The 256 and 512 settings while provided are not recommended because they cannot provide a feedback resolution of less than 1 RPM If the resolution of the encoder used does not match one of the values in the table choose the one that is closest Refer to the 100 Encoder RPM parameter ...

Page 44: ...Pro to correctly scale the armature feedback signal 7 17 Diagnostics Block The diagnostics section is provided to aid in troubleshooting The majority of the status parameters are analog to digital readings A few of the status readings are scaled and converted to provide helpful monitoring data and are listed below Figure 33 Line Voltage 175 Line Voltage provides an approximation of the line to lin...

Page 45: ...ink has a source and a destination Note When two parameters with different numbers of decimal places are linked together the following occurs The source parameter value is reformatted into an integer without any decimal places The number of decimal places of the destination parameter is then applied to the resulting integer For example if a source parameter has a value of 12 34 2 decimals and it i...

Page 46: ...meter sets the type of byte level error checking that is used All devices on the network should be set to the same value Stop Bits 437 Sets the number of stop bits used per byte Normally all devices on the network should be set to the same value In the Modbus specification the number of stop bits is determined by the parity selection One stop bit should be used with Even or Odd parity and two stop...

Page 47: ... Reset 322 When True the Output is reset to the Reset Value level Reset Value 323 The level the Output is immediately set to when the Reset is True Output 324 Read Only The output of the MOP Block Example MOP Setup the MOP block to control Setpoint B Define Digital Input 4 as the Increase input Digital Input 5 as the Decrease input and Digital Input 6 as the Reset Input The MOP should operate betw...

Page 48: ...CR Any parameter changes made must be saved or they will be lost on a power down or a processor reset Toggling Save to True will save the parameters into the onboard EEPROM Note that the Save function can only be performed when the drive is in the Stop mode Load 407 ICR The Load command can be used to load the last saved configuration This may also be achieved by cycling the power to the drive or ...

Page 49: ...ty loop gain schedule when it reaches 6 0 volts 1 While the drive is stopped go to Setup Programming Inputs Analog Analog Input 2 Set the Analog Input 3 Destination to Input A 177 All other Analog Input 3 parameters are assumed to be set to the factory settings 3 Go to the Threshold section under Miscellaneous 4 Set Threshold A to 60 00 6 Volts is 60 of 10 Volts 5 Set Hysteresis A to 5 00 6 Set Gr...

Page 50: ...r is in the reset and hold mode The Invert parameter can be used to invert the logic so that a False value causes the timer to reset and hold Timer Threshold 312 The value that the Timer must count up to before the switch toggles Timer 428 The value of the Timer Timer Greater Than 314 When the timer is greater than the Threshold this value is sent to the Output Timer Less Than or Equal 313 When th...

Page 51: ...to the Timer section under Miscellaneous 7 Set Timer Invert to True 8 Set Timer Threshold to 1 0 second 9 Set Timer Greater Than to 0 00 10 Set Timer Less Than or Equal to 20 00 When the drive is in the Stop mode Run Status is False Since Timer Invert is set to True this causes the Timer to be reset and the Timer Less Than or Equal value of 20 00 is sent to the Timer Output and to the Auxiliary Cu...

Page 52: ...is to tie an input to an output Example Auxiliary Parameters A frequency to voltage conversion is needed for another portion of the system that the drive is installed in Instead of using an external individual frequency to voltage card the Elite Pro can perform the conversion using its frequency input and an analog output Setup the Elite Pro to convert a 0 to 4000 Hz signal to a voltage signal of ...

Page 53: ... but can be accessed using the ProLink software 7 27 Miscellaneous Block Set Time Date The Elite Pro provides a Real Time Clock RTC that is used to provide date and time information to the fault log Year 262 Two digit year from 00 99 Month 261 Two digit month from 1 12 Date 260 Two digit date from 1 31 Day 259 One digit day from 1 7 representing Sunday Saturday Hours 258 Two digit hours from 00 to...

Page 54: ...be set to True to inhibit the field loss fault VFB Velocity Feedback Loss Level 247 This fault provides for a means to quickly shutdown the drive if the encoder or tachometer feedback signal is lost due to a device failure or a wire break Protection is provided by comparing the encoder or tachometer feedback signal with the armature feedback Under normal operating conditions these two values shoul...

Page 55: ...imal weight and summed in Fault Logic Block to produce the Present Fault Status parameter This parameter can be examined to determine if there are any faults currently present Multiple fault codes sum together For example Fault Code 0x0141 is Phase Lock Phase Loss Field Loss Code Fault Cause 0x0001 Field Loss field current feedback field loss level 0x0002 VFB Loss loss of feedback signal 0x0004 Ov...

Page 56: ...vides for Proportional and Integral loop control Figure 51 Setpoint 350 The desired position on dancer systems or the desired tension on loadcell control Feedback 351 The dancer feedback signal or loadcell feedback signal This signal will typically come from one of the Analog Inputs Error 352 Read Only The difference between the desired Setpoint and the actual Feedback Proportional Gain 355 The Pr...

Page 57: ...ral signal saturates at 100 00 the At Limit parameter becomes True This may indicate that the PI Trim parameter may need to be increased This parameter is provided for aid in setup and tuning 7 31 Applications Block Winder Speed Calculator A problem encountered in center driven wind and unwind applications is the nonlinear relationship between the diameter of a roll and the motor speed required to...

Page 58: ...I Block in order to proved dancer or loadcell trim Diameter Ratio 431 This scaled diameter signal will typically come from one of the Analog Inputs and should be scaled with an empty Core to read 0 00 With the maximum diameter roll this signal should read 100 00 Diameter 432 Read Only The diameter expressed as a percentage of the maximum diameter This value is calculated from the Diameter Ratio an...

Page 59: ...quency input should be set so this parameter reads 0 00 when the line is stopped and 100 00 at full line speed Winder Speed 463 The winder speed feedback Typically this signal is linked from Velocity Feedback in the Velocity Loop block This signal is used along with the Line Speed to calculate Diameter It is only used when the Line Winder method of diameter calculation is selected by Diameter Sele...

Page 60: ... decreasing tension level starts Taper Percentage 457 Sets the amount of decreasing tension taper tension If no taper tension is desired set to 0 00 Tension Demand 458 Read Only The desired taper tension level This value is used with the Diameter to calculate the Diameter Torque Diameter Torque 454 Read Only In order to provide constant tension the winder torque must increase proportionally to the...

Page 61: ...lar 0 Unipolar Analog Input 31 Analog Input 4 Term 13 Polarity 0 Unipolar 1 Bipolar 0 Unipolar Analog Input 32 Analog Input 5 Term 14 Polarity 0 Unipolar 1 Bipolar 0 Unipolar Analog Input 33 Analog Input 1 Term 10 Type 0 Current 1 Voltage 1 Voltage Analog Input 34 Analog Input 2 Term 11 Type 0 Current 1 Voltage 1 Voltage Analog Input 35 Analog Input 3 Term 12 Type 0 Current 1 Voltage 1 Voltage Ana...

Page 62: ... Output 94 Digital Output Term 52 Invert 0 False 1 True 0 False F D Output 95 Frequency Output Term 52 Gain 0 00 200 00 100 00 F D Output 96 Frequency Output Term 52 Bias 0 00 100 00 0 00 F D Output 97 Torque Reference 150 00 150 00 0 00 Current Loop 98 Aux Current Demand 150 00 150 00 0 00 Current Loop 99 Positive C L 0 00 150 00 150 00 Current Loop 100 Negative C L 150 00 0 00 150 00 Current Loo...

Page 63: ... Status 0 1 RO 0 User Relay 168 Analog Output 1 Term 21 Status 4095 4095 RO 0 Analog Output 169 Analog Output 2 Term 22 Status 4095 4095 RO 0 Analog Output 170 Freq Dig Output Term 52 Status 1 2000 RO 0 F D Output 171 12V Supply 0 0 Volts 15 0 Volts RO 0 0 Volts Diagnostics 172 15V Supply 0 0 Volts 18 7 Volts RO 0 0 Volts Diagnostics 173 24V Supply 0 0 Volts 30 4 Volts RO 0 0 Volts Diagnostics 174...

Page 64: ...oint A Invert 0 False 1 True 0 False Setpoint Sum 234 Setpoint B 200 00 200 00 0 00 Setpoint Sum 235 Setpoint B Invert 0 False 1 True 0 False Setpoint Sum 236 Setpoint C 200 00 200 00 0 00 Setpoint Sum 237 Setpoint C Invert 0 False 1 True 0 False Setpoint Sum 238 System Status Register 0x0000 0xFFFF RO 0x0000 Diagnostics 239 Run 0 False 1 True 0 False Start Stop 240 Stop 0 False 1 True 0 False Sta...

Page 65: ...2 Timer Threshold 0 0 Secs 240 0 Secs 5 0 Secs Misc Timer 313 Timer Less Than or Equal To 100 00 100 00 0 00 Misc Timer 314 Timer Greater Than 100 00 100 00 1 00 Misc Timer 315 Timer Output 100 00 100 00 RO 0 00 Misc Timer 316 MOP Increase 0 False 1 True 0 False Misc MOP 317 MOP Decrease 0 False 1 True 0 False Misc MOP 318 MOP Increase Time 0 0 Secs 600 0 Secs 5 0 Secs Misc MOP 319 MOP Decrease Ti...

Page 66: ...nation 0 500 ICR 0 Misc Internal Links 376 Internal Link 6 Source 0 500 0 Misc Internal Links 377 Internal Link 6 Destination 0 500 ICR 0 Misc Internal Links 378 Internal Link 7 Source 0 500 0 Misc Internal Links 379 Internal Link 7 Destination 0 500 ICR 0 Misc Internal Links 380 Internal Link 8 Source 0 500 0 Misc Internal Links 381 Internal Link 8 Destination 0 500 ICR 0 Misc Internal Links 382 ...

Page 67: ...f 1 Line Winder 2 Ext Dia 0 Off App CTCW 443 Line Speed 0 00 100 00 0 00 App CTCW 444 100 Winder Speed Calibration 0 00 100 00 0 00 App CTCW 445 External Diameter Ratio 0 00 100 00 0 00 App CTCW 446 Core 0 00 100 00 0 00 App CTCW 447 Diameter Memory Reset 0 False 1 True 0 False App CTCW 448 Friction Compensation 0 00 100 00 0 00 App CTCW 449 Inertia Compensation 0 00 50 00 0 00 App CTCW 450 Diamet...

Page 68: ...Diagnostics 38 Analog Input 1 Term 10 0 Calibration 2048 4095 0 Analog Input 43 Analog Input 1 Term 10 100 Calibration 0 4095 4095 Analog Input 48 Analog Input 1 Term 10 Bias 0 00 200 00 0 00 Analog Input 23 Analog Input 1 Term 10 Destination 0 437 ICR 217 Analog Input 58 Analog Input 1 Term 10 filtering 0 15 0 Analog Input 53 Analog Input 1 Term 10 Gain 0 00 200 00 100 00 Analog Input 344 Analog ...

Page 69: ... Velocity Loop 252 Armature I Foldback Status 0 False 1 True RO 0 False Fault Logic 251 Armature I Foldback Time 0 0 Secs 60 0 Secs 15 0 Secs Fault Logic 147 Armature IFB Status 1 0 1023 RO 0 Diagnostics 151 Armature IFB Status 2 0 1023 RO 0 Diagnostics 155 Armature IFB Status 3 0 1023 RO 0 Diagnostics 159 Armature IFB Status 4 0 1023 RO 0 Diagnostics 244 Armature Pilot 0 False 1 True RO 0 False S...

Page 70: ...Digital Input 2 Digital Input 2 Term 32 Destination 0 500 ICR 240 Digital Input 9 Digital Input 2 Term 32 Open Value 0 False 1 True 1 True Digital Input 133 Digital Input 2 Term 32 Status 0 Open 1 Closed RO 0 Open Digital Input 17 Digital Input 3 Term 33 Closed Value 0 False 1 True 1 True Digital Input 3 Digital Input 3 Term 33 Destination 0 500 ICR 241 Digital Input 10 Digital Input 3 Term 33 Ope...

Page 71: ...Field Loss Inhibit 0 False 1 True 0 False Fault Logic 249 Field Loss Level 0 00 100 00 6 00 Fault Logic 340 Field Prop Gain 0 00 20 00 0 20 Field Loop 333 Field VFB 0 00 125 00 RO 0 00 Field Loop 334 Field VFB Filtered 0 00 125 00 RO 0 00 Field Loop 343 Field VFB Offset 20 00 20 00 0 00 Field Loop 150 Field VFB Status 0 1023 RO 0 Diagnostics 335 Field Voltage 0 0 Volts 400 0 Volts RO 0 0 Volts Fie...

Page 72: ...l Links 390 Internal Link 13 Source 0 500 0 Misc Internal Links 393 Internal Link 14 Destination 0 500 ICR 0 Misc Internal Links 392 Internal Link 14 Source 0 500 0 Misc Internal Links 395 Internal Link 15 Destination 0 500 ICR 0 Misc Internal Links 394 Internal Link 15 Source 0 500 0 Misc Internal Links 397 Internal Link 16 Destination 0 500 ICR 0 Misc Internal Links 396 Internal Link 16 Source 0...

Page 73: ...e Misc MOP 318 MOP Increase Time 0 0 Secs 600 0 Secs 5 0 Secs Misc MOP 320 MOP Max Value 100 00 100 00 100 00 Misc MOP 321 MOP Min Value 100 00 100 00 100 00 Misc MOP 324 MOP Output 100 00 100 00 RO 0 00 Misc MOP 322 MOP Reset 0 False 1 True 0 False Misc MOP 323 MOP Reset Value 100 00 100 00 0 00 Misc MOP 200 Motor RPM 0 RPM 20000 RPM RO 0 RPM Velocity Loop 122 Nameplate Drive Current Per Model Pe...

Page 74: ...t C 200 00 200 00 0 00 Setpoint Sum 237 Setpoint C Invert 0 False 1 True 0 False Setpoint Sum 499 Setpoint D 200 00 200 00 0 00 Setpoint Sum 500 Slew Rate Limit 0 00 100 00 100 00 Current Loop 208 Standstill Logic 0 False 1 True 0 False Zero Speed 245 Start Stop Logic Select 0 Three Wire 1 TwoWire 0 Three Wire Start Stop 462 Static Friction Torque 0 00 100 00 0 00 App CTCW 240 Stop 0 False 1 True ...

Page 75: ...3 Velocity Gain Select 0 1 0 Velocity Loop 202 Velocity Integral Time A 0 010 Secs 30 000 Secs 0 158 Secs Velocity Loop 326 Velocity Integral Time B 0 010 Secs 30 000 Secs 0 058 Secs Velocity Loop 205 Velocity Loop Output 150 00 150 00 RO 0 00 Velocity Loop 204 Velocity Overshoot Gain A 0 00 100 00 100 00 Velocity Loop 213 Velocity Overshoot Gain B 0 00 100 00 100 00 Velocity Loop 201 Velocity Pro...

Page 76: ... are required at each end of a daisy chained RS 485 network in order to provide clean error free signal transmissions If the Elite Pro is at one end of the daisy chained network activate the terminating resistor by placing position 3 in the closed position down 2 Wire RS 485 networks can operate in either a 2 Wire or 4 Wire configuration In 4 Wire mode the transmit and receive signals use separate...

Page 77: ... 000 C12164 002 Models EPx075 000 C12164 003 Models EPx100 000 C12164 004 Models EPx125 000 C12164 005 Models EPx150 000 C12164 006 Models EPx200 000 C12164 007 Models EPx250 000 C12164 008 Models EPx300 000 C12164 009 Models EPx400 000 C12164 010 Models EPx500 000 C12164 011 Processor Board All models A12150 000 Power Supply Board All models C12572 000 9 2 Fuses Trigger Board FU1 FU2 FU3 Dual Ele...

Page 78: ... EPx060 000 150 FUS1009 02 Bussmann FWH150 Littelfuse L50S150 EPx075 000 175 FUS1009 03 Bussmann FWH175 Littelfuse L50S175 EPx100 000 250 FUS1009 05 Bussmann FWH250 Littelfuse L50S250 EPx125 000 300 FUS1009 06 Bussmann FWH300 Littelfuse L50S300 EPx150 000 350 FUS1009 04 Bussmann FWH350 Littelfuse L50S350 EPx200 000 450 FUS1009 07 Bussmann FWH450 Littelfuse L50S450 EPx250 000 600 FUS1009 08 Bussman...

Page 79: ...040 000 56 PMD1026 00 Eupec TT56N14KOF Semikron SKKT57 14E IR IRKT56 14A EPx060 000 92 PMD1027 00 Eupec TT92N14KOF Semikron SKKT92 14E IR IRKT91 14A EPx075 000 105 PMD1019 00 Eupec TT105N14KOF Semikron SKKT106 14E IR IRKT105 14A EPx100 000 131 PMD1029 00 Eupec TT131N14KOF IR IRKT136 14 EPx125 000 EPx150 000 162 PMD1021 00 Eupec TT162N14KOF IR IRKT162 14 EPx200 000 EPx250 000 EPx300 000 251 PMD1031...

Page 80: ...80 Prints ...

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Page 84: ...84 P N C 1 2 1 1 0 P O W E R S U P P L Y L 1 L 2 L 3 C N 7 B E L I T E P R O C N 1 3 B C N G N D C N 2 6 B C N 9 B ...

Page 85: ...85 ...

Page 86: ...86 L3 L2 L1 CN7B CN13B GND CN9B CN32 CN26B P N C12110 000 ELITE PRO POWER SUPPLY FOR 75 HP MODEL ONLY ...

Page 87: ...87 L1 L2 L3 CN7B CN13B CN32 GND POWER SUPPLY P N C12110 000 ELITE PRO CN9B CN26B FOR 75 HP MODEL ONLY ...

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Page 106: ...106 PRO SOFT ...

Page 107: ...107 WARE BLOCK DIAGRAM ...

Page 108: ...108 ...

Page 109: ...ained perform in compliance with such system s written specifications for a period of one 1 year from the date of shipment of such system As the Purchaser s sole and exclusive remedy under said warrant in regard to such systems including but not limited to remedy for consequential damages the Company will at its option cause without charges any such system to so perform which system is found to th...

Page 110: ...3204 Rocky River Road Heath Springs SC 29058 Phone 803 286 8614 Fax 803 286 6063 Email saleserv carotron com Web www carotron com MAN1040 00 Rev Q Issued 01 29 2016 ...

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