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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Improper or inadequate 

operation and maintenance 

procedures will cause a 

fire hazard.

Protection  against  inadvertent 

arcing that is capable of 

causing fire or explosion is lost 

if any safety interlocks  are  

disabled  during operation. 

Frequent Power Supply or 

Controller shutdown indicates 

a problem in the system 

requiring correction.

Electrostatic arcing must be prevented. Safe sparking 

distance must be maintained between the parts being 

coated and the applicator. A distance of 1 inch for 

every 10KV of output voltage is required at all times.

Unless specifically approved for use in hazardous 

locations, all electrical equipment must be located 

outside

 Class I or II, Division 1 or 2 hazardous 

areas, in accordance with NFPA-33.

Test only in areas free of flammable or combustible 

materials.

The current overload sensitivity (if equipped) 

MUST be set as described  in  the  corresponding 

section of the equipment manual. Protection against  

inadvertent  arcing  that  is  capable  of causing fire 

or explosion is lost if the current overload  sensitivity  

is  not  properly  set.  Frequent power supply 

shutdown indicates a problem in the system which 

requires correction.

Always turn the control panel power off prior to 

flushing, cleaning, or working on spray system 

equipment.

Before turning high voltage on, make sure no objects 

are within the safe sparking distance.

Ensure that the control panel is interlocked with the 

ventilation system and conveyor in accordance with 

NFPA-33, EN 50176.

Have fire extinguishing equipment readily available 

and tested periodically.

Improper operation or 

maintenance may create 

a hazard.

Personnel must be properly 

trained in the use of this 

equipment.

Personnel must be given training in accordance 

with the requirements of NFPA-33, EN 60079-0.

Instructions and safety precautions must be read 

and understood prior to using this equipment.

Comply with appropriate local, state, and national 

codes governing ventilation, fire protection, 

operation maintenance, and housekeeping. 

Reference OSHA, NFPA-33, EN Norms and your 

insurance company requirements.

General Use and 

Maintenance

Spray Area

Explosion Hazard

LN-9418-01-R0  (08/2018)

5 / 17

www.carlisleft.com

SAFETY

EN

Summary of Contents for Ransburg RCS2 A14084-00

Page 1: ...TIONS and all instructions in this manual Keep this Service Manual for future reference Model A14084 00 RCS2 Interface with Ethernet IP Card RCS2 Ethernet IP Implicit Communications Programmer s Manua...

Page 2: ...RCS2 Ethernet IP Implicit Output Definitions Table 10 System Status Flags World Table 11 Gun Status Flags World Table 11 System Outputs 11 Gun Outputs Status Bits 12 Gun Outputs Valve 12 INPUT COMMAND...

Page 3: ...teminstallationdrawingsandappropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess...

Page 4: ...nce Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combusti...

Page 5: ...st inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system whic...

Page 6: ...ot be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Page 7: ...re is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic...

Page 8: ...16 bit words of output The Assembly instances are defined for the controller as follows NOTE When defining the IO Instances to the host system specify the input object of the controller as the output...

Page 9: ...RCS2 ETHERNET I P CONFIGURATION ALLEN BRADLEY CONTROL LOGIX LN 9418 01 R0 08 2018 9 17 www carlisleft com EN INTERFACE...

Page 10: ...lags see table 1 2 below 4 Gun 2 Actual Flow Rate cc s min 5 Gun 3 Status Flags Flags see table 1 2 below 6 Gun 3 Actual Flow Rate cc s min 7 Gun 4 Status Flags Flags see table 1 2 below 8 Gun 4 Actua...

Page 11: ...can be configured to cause the horn to sound when it faults independent of each other Note that the horn must be enabled on the CONFIG SYSTEM screen or the horn will not sound for gun faults regardle...

Page 12: ...umber has been loaded and the gun has been placed in Run Mode or the Volume Fill Mode This bit is false if a fault occurs if it is Halted or in the Ready state Spray Shutdown This bit is true if a fau...

Page 13: ...ith non zero values If enabled and non zero the EIP setpoint value will be used The next priority will be given to an FMS forced setpoint value The third priority will be the Analog input reading Fina...

Page 14: ...olume Fill 11 Push Out 12 13 14 15 GUN INPUTS COMMAND BITS Fast Fill Type of Input Gun Type of Signal Pulsed Triggered on rising edge The gun must be in Run Mode or Volume Fill Mode prior to initiatin...

Page 15: ...Mode the discrete output labeled Gun Run will be energized Halt Fault Reset Type of Input Gun Type of Signal Pulsed Triggered on rising edge This input bit takes a configured gun that is in Run Mode...

Page 16: ...n in Pushout Mode When initiated the RCS 2 will immediately turn off the catalyst pump and speed up the resin pump to maintain the target flow rate that was being sprayed prior to the initiation of pu...

Page 17: ...chnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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