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CAUTION

!

WA R N I N G

!

NOTE

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any Ransburg 

electrostatic coating system, read and understand all of the 

technical and safety literature for your Ransburg products. 

This manual contains information that is important for you 

to know and understand. This information relates to 

USER 

SAFETY

 and 

PREVENTING EQUIPMENT PROBLEMS

.  

To help you recognize this information, we use the following 

symbols.  Please pay particular attention to these sections.

A WARNING! states information to alert you to 

a situation that might cause serious injury if 

instructions are not followed.

A CAUTION! states information that tells how to 

prevent damage to equipment or how to avoid a 

situation that might cause minor injury.

A NOTE is information relevant to the procedure 

in progress.

While this manual lists standard specifications and service 

procedures, some minor deviations may be found between 

this literature and your equipment. Differences in local codes 

and plant requirements, material delivery requirements, etc., 

make such variations inevitable. Compare this manual with 

your system installation drawings and appropriate Ransburg 

equipment manuals to reconcile such differences.

Careful study and continued use of this manual will provide a 

better understanding of the equipment and process, resulting 

in more efficient operation, longer trouble-free service and 

faster, easier troubleshooting.  If you do not have the manuals 

and safety literature for your Ransburg  system, contact your 

local Ransburg representative or Ransburg.

WA R N I N G

!

WA R N I N G

!

 

†

The user 

MUST

 read and be familiar with the 

Safety Section in this manual and the Ransburg 

safety literature therein identified. 

 

†

This equipment is intended to be used by 

trained personnel 

ONLY

 

†

This manual 

MUST

 be read and thoroughly un-

derstood  by 

ALL

 personnel who operate, clean or 

maintain this equipment! Special care should be tak-

en to ensure that the 

WARNINGS

 and safety require-

ments for operating and servicing the equipment are 

followed. The  user  should  be  aware  of  and  adhere 

to 

ALL

 local building and fire codes and ordinances 

as well as

 NFPA-33 AND EN 50176 SAFETY STAN-

DARDS, LATEST EDITION

,  or  applicable  country 

safety standards, prior to installing, operating, and/or 

servicing this equipment.

 

†

The hazards shown on the following pages may 

occur during the normal use of this equipment

SAFETY

LN-9418-01-R0  (08/2018)

3 / 17

www.carlisleft.com

SAFETY

EN

Summary of Contents for Ransburg RCS2 A14084-00

Page 1: ...TIONS and all instructions in this manual Keep this Service Manual for future reference Model A14084 00 RCS2 Interface with Ethernet IP Card RCS2 Ethernet IP Implicit Communications Programmer s Manua...

Page 2: ...RCS2 Ethernet IP Implicit Output Definitions Table 10 System Status Flags World Table 11 Gun Status Flags World Table 11 System Outputs 11 Gun Outputs Status Bits 12 Gun Outputs Valve 12 INPUT COMMAND...

Page 3: ...teminstallationdrawingsandappropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess...

Page 4: ...nce Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combusti...

Page 5: ...st inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system whic...

Page 6: ...ot be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Page 7: ...re is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic...

Page 8: ...16 bit words of output The Assembly instances are defined for the controller as follows NOTE When defining the IO Instances to the host system specify the input object of the controller as the output...

Page 9: ...RCS2 ETHERNET I P CONFIGURATION ALLEN BRADLEY CONTROL LOGIX LN 9418 01 R0 08 2018 9 17 www carlisleft com EN INTERFACE...

Page 10: ...lags see table 1 2 below 4 Gun 2 Actual Flow Rate cc s min 5 Gun 3 Status Flags Flags see table 1 2 below 6 Gun 3 Actual Flow Rate cc s min 7 Gun 4 Status Flags Flags see table 1 2 below 8 Gun 4 Actua...

Page 11: ...can be configured to cause the horn to sound when it faults independent of each other Note that the horn must be enabled on the CONFIG SYSTEM screen or the horn will not sound for gun faults regardle...

Page 12: ...umber has been loaded and the gun has been placed in Run Mode or the Volume Fill Mode This bit is false if a fault occurs if it is Halted or in the Ready state Spray Shutdown This bit is true if a fau...

Page 13: ...ith non zero values If enabled and non zero the EIP setpoint value will be used The next priority will be given to an FMS forced setpoint value The third priority will be the Analog input reading Fina...

Page 14: ...olume Fill 11 Push Out 12 13 14 15 GUN INPUTS COMMAND BITS Fast Fill Type of Input Gun Type of Signal Pulsed Triggered on rising edge The gun must be in Run Mode or Volume Fill Mode prior to initiatin...

Page 15: ...Mode the discrete output labeled Gun Run will be energized Halt Fault Reset Type of Input Gun Type of Signal Pulsed Triggered on rising edge This input bit takes a configured gun that is in Run Mode...

Page 16: ...n in Pushout Mode When initiated the RCS 2 will immediately turn off the catalyst pump and speed up the resin pump to maintain the target flow rate that was being sprayed prior to the initiation of pu...

Page 17: ...chnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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