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Channel Fill (Master, Slave)

Type of Input: Channel

Type of Signal: Pulsed, Triggered on rising edge

A  gun  must  be  in  the  Ready  state  to  use  this  Mode.  

This Mode functions the same for single channel guns 

as it does for dual channel guns.  When this input bit is 

pulsed, the pump for that channel is run at its maximum 

rate (typically 150 RPM) until the halt bit is pulsed. It is 

not necessary for the trigger input to be energized. If it is 

desired to have both channels of a two channel gun run 

at  full  speed  (for  flushing,  etc.)  this  bit  must  be  pulsed 

on both channels independently.  Note that each channel 

has its own independent Halt bit to take the channel out 

of Channel Fill Mode.  Note also that the pilot air signal to 

the inlet pressure regulator is automatically set to 100 psi 

(689.5  k Pascal) while in Channel Fill Mode.

Feather Set

Type of Input: Gun

Type of Signal: Pulsed, Triggered on rising edge

If the gun is configured as a Manual Mode gun and the 

value zero (0) is programmed in for feather pressure 

(under the CONFIG JOB parameters) this bit can be used 

to program the feather pressure ‘on the fly’. That is, if a 

hand sprayer is painting and this input is momentarily 

made  true,  the  RCS-2  controller  takes  a  snapshot  of 

the  outbound  pressure  of  the  pumps  (or  the  pressure 

at the feather pressure sensor, if being used) and then 

starts controlling the speed of the pumps to maintain that 

pressure. The optional Remote Operator’s Panel has a 

pushbutton  on  it  that  allows  the  hand  sprayer  to  utilize 

this feature.  

Run

Type of Input: Gun

Type of Signal: Pulsed, Triggered on rising edge

This bit takes a configured gun from the Ready state to 

the “Run” state. In order for a gun to spray, it must first be 

put into the Run State. It is essentially a way of enabling 

a gun. Energizing the trigger input of a gun will not cause 

fluid to flow unless the gun has been placed in Run Mode.  

When  placed  in  Run  Mode,  the  discrete  output  labeled 

Gun Run will be energized.

 

Halt/Fault Reset

Type of Input: Gun

Type of Signal: Pulsed, Triggered on rising edge

This input bit takes a configured gun that is in Run Mode 

to  the  Ready  state,  essentially  disabling  the  gun  from 

spraying. It also resets a fault for the gun if it is in the 

Faulted state.

Trigger [1, 2, 3 or 4]

Type of Input: Gun

Type of Signal: Maintained

These input bits tell the controller to run the pumps if and 

only if the gun has first been placed in Run Mode. The 

additional trigger input bits (2, 3, and 4) can be used in 

cases where the output of a fluid panel is split between 

multiple applicators. They work in conjunction with each 

other to allow up to 4 independent triggers, one for each 

of 4 applicators. The software can be configured in such 

a way that if one of these input bits is enabled, the fluid 

panel delivers the target flow rate of material.  If a second 

bit  is  made  high,  then  the  fluid  panel  will  deliver  twice 

the target flow rate.  If a third input is made high, three 

times the target flow is delivered and if all four bits are 

energized, the fluid panel will deliver four times the target 

flow rate. It is assumed that each of these bits are also 

associated with the trigger inputs on four independent 

applicators.

Volume Fill

Type of input: Gun

Type of signal: Pulsed, Triggered on rising edge

By  pulsing  the  volume  fill  bit,  the  unit  will  be  put  into 

the V. FILL Mode. (The gun must be in the Ready state 

prior to this.)  When the gun trigger input goes high, the 

pumps will run at the programmed flow rate and ratio until 

the  volume  programmed  in  for  Fill  Volume  (on  the  Job 

parameters screen) is dispensed.  If more than one gun 

trigger input goes high the unit will multiply the flow rate 

by  the  number  of  high  inputs  but  still  only  run  until  the 

programmed volume is dispensed. When that volume is 

reached, the gun will be halted and placed in the Ready 

state.  See paragraph labeled “Volume Fill with Fast Fill” 

below if it is necessary to run this mode in parallel with 

Fast Fill.

LN-9418-01-R0  (08/2018)

15 / 17

www.carlisleft.com

EN

INPUT

Summary of Contents for Ransburg RCS2 A14084-00

Page 1: ...TIONS and all instructions in this manual Keep this Service Manual for future reference Model A14084 00 RCS2 Interface with Ethernet IP Card RCS2 Ethernet IP Implicit Communications Programmer s Manua...

Page 2: ...RCS2 Ethernet IP Implicit Output Definitions Table 10 System Status Flags World Table 11 Gun Status Flags World Table 11 System Outputs 11 Gun Outputs Status Bits 12 Gun Outputs Valve 12 INPUT COMMAND...

Page 3: ...teminstallationdrawingsandappropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess...

Page 4: ...nce Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combusti...

Page 5: ...st inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system whic...

Page 6: ...ot be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm...

Page 7: ...re is contact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic...

Page 8: ...16 bit words of output The Assembly instances are defined for the controller as follows NOTE When defining the IO Instances to the host system specify the input object of the controller as the output...

Page 9: ...RCS2 ETHERNET I P CONFIGURATION ALLEN BRADLEY CONTROL LOGIX LN 9418 01 R0 08 2018 9 17 www carlisleft com EN INTERFACE...

Page 10: ...lags see table 1 2 below 4 Gun 2 Actual Flow Rate cc s min 5 Gun 3 Status Flags Flags see table 1 2 below 6 Gun 3 Actual Flow Rate cc s min 7 Gun 4 Status Flags Flags see table 1 2 below 8 Gun 4 Actua...

Page 11: ...can be configured to cause the horn to sound when it faults independent of each other Note that the horn must be enabled on the CONFIG SYSTEM screen or the horn will not sound for gun faults regardle...

Page 12: ...umber has been loaded and the gun has been placed in Run Mode or the Volume Fill Mode This bit is false if a fault occurs if it is Halted or in the Ready state Spray Shutdown This bit is true if a fau...

Page 13: ...ith non zero values If enabled and non zero the EIP setpoint value will be used The next priority will be given to an FMS forced setpoint value The third priority will be the Analog input reading Fina...

Page 14: ...olume Fill 11 Push Out 12 13 14 15 GUN INPUTS COMMAND BITS Fast Fill Type of Input Gun Type of Signal Pulsed Triggered on rising edge The gun must be in Run Mode or Volume Fill Mode prior to initiatin...

Page 15: ...Mode the discrete output labeled Gun Run will be energized Halt Fault Reset Type of Input Gun Type of Signal Pulsed Triggered on rising edge This input bit takes a configured gun that is in Run Mode...

Page 16: ...n in Pushout Mode When initiated the RCS 2 will immediately turn off the catalyst pump and speed up the resin pump to maintain the target flow rate that was being sprayed prior to the initiation of pu...

Page 17: ...chnologies is a global leader in innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and...

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