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Carlin part number MNEZ123 Rev. 01/12/10

– 18 –

Model EZ-1/2/3 oil burners — Instruction manual

Wire burner — 50200 primary control

1.  All wiring must comply with:

•  In the U.S — the National Electrical Code, ANSI Z223.1/NFPA 54.
•  In Canada — the Canadian Electrical Code Part 1, CSA standard C22.1.
•  All applicable local codes/standards.

2.  Wire  the  burner  following  Figure  15  and  any  special  instructions  or  wiring 

diagram provided with the appliance, burner or other components.

3.  The burner requires a 120 

vac

/60 

hz

/single-phase power supply, with at least 

a 5-

amp

 fuse. The current draw (equipped with Carlin PSC motor) will be ap-

proximately 2.5 

amps

.

4.  The 50200 thermostat terminals provide a power source. Never apply external 

power to these terminals under any circumstances. To avoid this problem when 

using zone valves, disconnect field wires from 50200 thermostat terminals. Then 

connect a voltmeter across terminals. Operate all zones and verify that there 

is never a voltage reading at the meter. A voltage reading indicates incorrect 

wiring that must be corrected before attempting to operate the burner.

5.  Alarm terminals provide a 24 

vac

-rated dry contact, suitable for use with security/

fire alarm systems such as Carlin SecureHeat™.

6.  Make sure the burner and appliance are correctly wired and the line switch is 

properly fused for the load.

To start burner

  Do not start the burner if the combustion chamber contains 

oil or oil vapor.

1.  Turn service switch OFF.
2.  Perform inspections and checkouts on pages 18 and 19.
3.  Slip one end of a 3/16-inch I.D. clear plastic hose over end of bleed valve, the 

other end into a container. Then open bleed valve.

4.  Set thermostat (operating controls) to call for heat.
5.  Turn service switch ON.
6.  Bleed oil line until plastic line is free of bubbles; then another 15 seconds longer. 

(Should the primary control timing cause a lockout during purging, restart the 

burner following the primary control data sheet instructions.)

7.  Close bleed valve. The burner should cycle through the sequence given in the 

primary control data sheet.

8.  Perform primary control flame failure lockout and safety timing tests per instruc-

tions in primary control data sheet.

9.  Should control/burner fail to operate correctly, see page 19 for suggestions in 

troubleshooting.

4.  Wire burner • start burner — 50200 primary control

EZ-123 burners wiring using Carlin 50200 primary control (see appliance manual or separate wiring information for 

Figure 15 

burner equipped with a primary control not covered in this manual)

  Turn off power to appliance when servicing burner. Failure to comply could result in severe personal injury, death or substantial property damage.

Summary of Contents for EZ-1

Page 1: ...in severe personal injury death or substantial property damage Boiler model Burner model Primary control Ignitor Fuel unit Oil valve Motor Air tube welded flange Comb head Air band Carlin model Prepur...

Page 2: ...ly stated otherwise this manual must be used only by a quali fied service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or su...

Page 3: ...nd perform the training outlined below Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the...

Page 4: ...age 4 for an initial nozzle selection for the application Specific applications may require testing more than one nozzle to obtain both clean combustion and a good match of flame shape to the combusti...

Page 5: ...PH Flame length needed 1 50 1 65 to 1 75 2 00 2 25 2 00 2 25 2 50 Nozzle rating GPH Nozzle rating GPH 1 50 1 65 1 75 2 00 2 25 2 00 2 25 2 50 Delavan Hollow 60 A Delavan Hollow 60 A Medium Solid 60 B...

Page 6: ...t or 50 cubic feet per MBH of all appliances in the room Example For each 1 GPH oil input the room must have 7 000 cubic feet 875 square feet with an 8 foot ceiling height Minimum combustion ventilati...

Page 7: ...and any associated instructions in the Burner Cover or 97406 Air Intake System instructions Even if using an optional air intake system make sure the space provides enough ventilation to prevent over...

Page 8: ...ashpit area or fill ashpit with sand up to 2 inches above the mud ring of a boiler firing through the door Install a lightweight refractory liner on the target wall as in Table 3 Figure C Make sure t...

Page 9: ...ion chamber Universal adjustable flange burners 1 Verify the flange mounting slots line up with the appliance bolts See Figure 1 2 Slip the adjustable flange onto the air tube 3 Measure the distance f...

Page 10: ...For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in severe personal injury death or substantial proper...

Page 11: ...ndition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Inserting removing combustion head assembly Figure 5 3 Prepare burner Install n...

Page 12: ...GPH 7 options 0 50 0 60 0 65 0 75 0 85 1 00 1 10 1 25 1 10 1 25 1 35 1 50 1 65 EZ 2 EZ 2 HP 1 50 2 25 GPH 4 options 1 50 1 65 1 75 2 00 2 25 EZ 3 EZ 3 HP 2 00 2 50 GPH 3 options 2 00 2 25 2 50 Adjust...

Page 13: ...oil system Operating with the plug in place on a one line system will damage the fuel unit and could lead to oil leakage and fire hazard If the fuel line or fuel supply is above burner never exceed 3...

Page 14: ...n ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance instructi...

Page 15: ...h is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checkouts on pages 14 a...

Page 16: ...Carlin part number MNEZ123 Rev 01 12 10 15 Model EZ 1 2 3 oil burners Instruction manual...

Page 17: ...nd the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checko...

Page 18: ...Carlin part number MNEZ123 Rev 01 12 10 17 Model EZ 1 2 3 oil burners Instruction manual...

Page 19: ...ake sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 T...

Page 20: ...Carlin part number MNEZ123 Rev 01 12 10 19 Model EZ 1 2 3 oil burners Instruction manual...

Page 21: ...voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm terminals provide a 24 vac rated dry contact suitable for use with security fire alarm...

Page 22: ...Carlin part number MNEZ123 Rev 01 12 10 21 Model EZ 1 2 3 oil burners Instruction manual...

Page 23: ...e personal injury or death Use combustion test equipment to verify that the burner is properly set 5 up for your installation Appliances with positive pressure in the chamber may require a wider air o...

Page 24: ...s found Verify burner appliance operation Check burner appliance controls operation Test operating and limit controls on appliance as specified in appliance instructions Check operation of the primary...

Page 25: ...assembly 4 nominal approx 5 3 4 oal EZ 1 only 56804 25 Blower wheel 5 1 16d x 2w 77933 Nozzle line adaptor assembly 5 nominal approx 6 3 4 oal 56820 26 Primary control consult factory for other contro...

Page 26: ...Carlin part number MNEZ123 Rev 01 12 10 25 Model EZ 1 2 3 oil burners Instruction manual 7 Repair parts continued...

Page 27: ...replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to verify operat...

Page 28: ...ro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Customer f...

Page 29: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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