Carlin EZ-1 Manual Supplement Download Page 25

Carlin part number MNEZ123 Rev. 01/12/10

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Model EZ-1/2/3 oil burners — Instruction manual

7.  Repair parts

Item Description

Part No. Item Description

Part No.

1

Air tube, 4” nominal, approx. 4-3/8”oal (EZ -1), universal flange 

77719

13

Head positioning bar kit w/7 bars & thumb screw (EZ -1, EZ-1-HP)

98078

Air tube, 5” nominal, approx. 5-3/8” oal (EZ -1), universal flange 

77727

Head positioning bar kit w/4 bars & thumb screw (EZ -2, EZ-2-HP)

84715

Air tube, 7” nominal, approx. 7-3/8” oal (EZ -1), universal flange 

77735

Head positioning bar kit w/3 bars & thumb screw (EZ -3, EZ-3-HP) 

86389

Air tube, 9” nominal, approx. 9-3/8” oal (EZ -1), universal flange 

77743

14

Combustion head assembly 4”

77941

Air tube, 11” nominal, approx. 11-3/8” oal (EZ -1), universal flange 

77750

Combustion head assembly 5”

77958

Air tube, 5” nominal, approx. 5-1/4” oal (EZ -2 & 3), universal flange 

83816

Combustion head assembly 7”

77966

Air tube, 7” nominal, approx. 7-1/4” oal (EZ -2 & 3), universal flange 

83824

Combustion head assembly 9”

77974

Air tube, 9” nominal, approx. 9-1/4” oal (EZ -2 & 3), universal flange 

83832

Combustion head assembly 11”

77982

Air tube, 11” nominal, approx. 11-1/4” oal (EZ -2 & 3), universal flange 

83840

15

Electrode bracket

23135

Air tube with welded flange, for specific appliance (contact factory)

16

Bracket, nozzle line heater

64493

2

Motor, 1/6 hp, 3450 rpm, Carlin PSC

98022

17

Nozzle line heater w/electrical disconnect 

66787

Motor, 1/7 hp, 3450 rpm, for 

Suntec A/B, Webster M/2M, and Danfoss pumps

27490

18

C-ring for nozzle line

31633

Motor, 1/6 hp, 3450 rpm, for Suntec J/H pumps

27631

19

Thumb nut, nozzle line

62885

3

Electrode wire, set of 2, 4” nominal, approx. 5-1/2” oal (EZ -1 only)

82750

20

Gasket, transformer

40167

Electrode wire, set of 2, 5” nominal, approx. 6-1/2” oal

82768

21

Cad cell

4002400A

Electrode wire, set of 2, 7” nominal, approx. 8-1/2” oal 

82776

22

Transformer terminal kit, (2 terminals & nuts) 

24463

Electrode wire, set of 2, 9” nominal, approx. 10-1/2” oal 

82784

23

Transformer hold-down tab, two required 

44842

Electrode wire, set of 2, 11” nominal, approx. 12-1/2” oal

82792

24

Junction box, 4”x4”, w/grommet and lockwasher 

44586

4

Nozzle line/adaptor assembly, 4” nominal, approx. 5-3/4” oal (EZ -1 only)

56804

25

Blower wheel, 5-1/16d x 2w

77933

Nozzle line/adaptor assembly, 5” nominal, approx. 6-3/4” oal

56820

26

Primary control (consult factory for other controls)

60200

Nozzle line/adaptor assembly, 7” nominal, approx. 8-3/4” oal

56861

27

Welded flange, when supplied (contact factory)

Nozzle line/adaptor assembly, 9” nominal, approx. 10-314” oal

57315

27a

Mounting flange, 3-1/2 id x 8-1/4 od Universal flange

81364

Nozzle line/adaptor assembly, 11” nominal, approx. 12-3/4” oal

56754

28

Gasket, mounting flange

40287

5

Ignitor, Carlin electronic

41000

29

Pedestal w/hardware 

23317

6

Oil valve, instant opening

40857

30

Screw, head positioning bar

98349

Oil valve kit, instant opening, w/fittings & oil lines

24638

31

Flame retention ring assembly 

77438

Oil valve, instant opening, Carlin

SVC10FF

32

Nozzle (obtain locally)

Oil valve kit with fitting, Carlin

98289

33

Housing, w/84939 access cover

7781801

7

Fuel unit, std. single stage, Suntec A2VA-7116, w/fitting 

22996

34

Plug-in wire harness, when supplied (contact factory)

Fuel unit, std. two stage, Suntec B2VA-8216, w/fitting 

23002

35

Elbow, 3/16 flare x 1/8 NPT

29926

Fuel unit, std. single stage, Webster M34D, w/fitting 

23143

Fuel unit, std. two stage, Webster 2M34D, w/fitting 

23176

Fuel unit, std. single stage. Danfoss BFPH w/fitting (ez-1) 

27183

Fuel unit, opt. single stage, Suntec JA2BB-300, w/fitting (Note 1)

23127

Fuel unit, opt. two stage, Suntec HA2BB-300, w/fitting

23069

8

Oil line, 3/16 od, std. fuel unit to oil valve

34397

Oil line, 3/16 od, opt. fuel unit (J/H pump) to oil valve

34413

8a

Oil line, 3/16 od, oil valve to nozzle line 

34439

9

Oil line, 3/16 od, std. fuel unit to nozzle line

34470

Oil line, 3/16 od, opt. fuel unit (J/H pump) to nozzle line

34512

10

Coupling, for std. fuel units, approx. 2-3/8” oal 

75564

Coupling, for opt. fuel units (J/H pumps), approx. 2-3/16” oal

28704

11

Air band (EZ-1), with 100 PSIG scale

98055

Air band (EZ -2), with 100 PSIG scale

98087

Air band (EZ -3), with 100 PSIG scale

98089

12

Air shutter, blank (EZ-1)

97780

Air shutter, one slot (EZ -1) 

98052

Air shutter, three slots (EZ -2) 

98109

Air shutter, four slots (EZ -3)

98108

For parts not shown or listed, contact factory and/or check separate documentation supplied with appliance/burner unit.

Note 1: Requires 1/6 hp motor (item 2) and special coupling

Summary of Contents for EZ-1

Page 1: ...in severe personal injury death or substantial property damage Boiler model Burner model Primary control Ignitor Fuel unit Oil valve Motor Air tube welded flange Comb head Air band Carlin model Prepur...

Page 2: ...ly stated otherwise this manual must be used only by a quali fied service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or su...

Page 3: ...nd perform the training outlined below Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the...

Page 4: ...age 4 for an initial nozzle selection for the application Specific applications may require testing more than one nozzle to obtain both clean combustion and a good match of flame shape to the combusti...

Page 5: ...PH Flame length needed 1 50 1 65 to 1 75 2 00 2 25 2 00 2 25 2 50 Nozzle rating GPH Nozzle rating GPH 1 50 1 65 1 75 2 00 2 25 2 00 2 25 2 50 Delavan Hollow 60 A Delavan Hollow 60 A Medium Solid 60 B...

Page 6: ...t or 50 cubic feet per MBH of all appliances in the room Example For each 1 GPH oil input the room must have 7 000 cubic feet 875 square feet with an 8 foot ceiling height Minimum combustion ventilati...

Page 7: ...and any associated instructions in the Burner Cover or 97406 Air Intake System instructions Even if using an optional air intake system make sure the space provides enough ventilation to prevent over...

Page 8: ...ashpit area or fill ashpit with sand up to 2 inches above the mud ring of a boiler firing through the door Install a lightweight refractory liner on the target wall as in Table 3 Figure C Make sure t...

Page 9: ...ion chamber Universal adjustable flange burners 1 Verify the flange mounting slots line up with the appliance bolts See Figure 1 2 Slip the adjustable flange onto the air tube 3 Measure the distance f...

Page 10: ...For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in severe personal injury death or substantial proper...

Page 11: ...ndition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Inserting removing combustion head assembly Figure 5 3 Prepare burner Install n...

Page 12: ...GPH 7 options 0 50 0 60 0 65 0 75 0 85 1 00 1 10 1 25 1 10 1 25 1 35 1 50 1 65 EZ 2 EZ 2 HP 1 50 2 25 GPH 4 options 1 50 1 65 1 75 2 00 2 25 EZ 3 EZ 3 HP 2 00 2 50 GPH 3 options 2 00 2 25 2 50 Adjust...

Page 13: ...oil system Operating with the plug in place on a one line system will damage the fuel unit and could lead to oil leakage and fire hazard If the fuel line or fuel supply is above burner never exceed 3...

Page 14: ...n ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance instructi...

Page 15: ...h is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checkouts on pages 14 a...

Page 16: ...Carlin part number MNEZ123 Rev 01 12 10 15 Model EZ 1 2 3 oil burners Instruction manual...

Page 17: ...nd the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checko...

Page 18: ...Carlin part number MNEZ123 Rev 01 12 10 17 Model EZ 1 2 3 oil burners Instruction manual...

Page 19: ...ake sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 T...

Page 20: ...Carlin part number MNEZ123 Rev 01 12 10 19 Model EZ 1 2 3 oil burners Instruction manual...

Page 21: ...voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm terminals provide a 24 vac rated dry contact suitable for use with security fire alarm...

Page 22: ...Carlin part number MNEZ123 Rev 01 12 10 21 Model EZ 1 2 3 oil burners Instruction manual...

Page 23: ...e personal injury or death Use combustion test equipment to verify that the burner is properly set 5 up for your installation Appliances with positive pressure in the chamber may require a wider air o...

Page 24: ...s found Verify burner appliance operation Check burner appliance controls operation Test operating and limit controls on appliance as specified in appliance instructions Check operation of the primary...

Page 25: ...assembly 4 nominal approx 5 3 4 oal EZ 1 only 56804 25 Blower wheel 5 1 16d x 2w 77933 Nozzle line adaptor assembly 5 nominal approx 6 3 4 oal 56820 26 Primary control consult factory for other contro...

Page 26: ...Carlin part number MNEZ123 Rev 01 12 10 25 Model EZ 1 2 3 oil burners Instruction manual 7 Repair parts continued...

Page 27: ...replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to verify operat...

Page 28: ...ro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Customer f...

Page 29: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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