Carel humiSteam x-plus Page 43 User Manual Download

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“UEX-PLUS” +030220621 - rel. 1.4 - 04.08.2009

installer

user

ser

vice

12.5 Diagram of three-phase models UE025 to UE065 (400 V)

(**)

PRODUC

TION

REQUEST

FOR SLA

VE UNIT

main pr

obe / c

ontr

ol sensor

limit pr

obe / limit sensor

super

visor

y net

ork

J19

(**) Attention: for TAM confi gurations and connections see par. 13.1

key:
TB

terminal block

contactor

F1-F2 primary fuses
F3

fuse protection drain pump

secondary fuses

transformer

manual switch

fi ll valve

drain pump

high level electrodes

conductimeter

TAM

external TAM

Summary of Contents for humiSteam x-plus

Page 1: ...humiSteam x plus User manual humidifiers ...

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Page 3: ...er than those specified in the manual Observe the standards in force in the place where the humidifier is installed Keep the humidifier out of the reach of children and animals Do not install and use the product near objects that may be damaged when in contact with water or condensate CAREL S p A declines all liability for direct or indirect damage following water leaks from the humidifier Do not ...

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Page 5: ...ting options 26 8 4 Drain options 26 8 5 Water conductivity 26 8 6 Supervisor 27 9 MAINTENANCE MENU 28 9 1 Reset configurations 28 9 2 System info 28 9 3 Manual procedure 28 9 4 Change cylinder 28 9 5 Alarm history 28 10 TABLE OF ALARMS 29 11 MAINTENANCE AND SPARE PARTS 31 11 1 Spare parts for models UE001 to UE018 31 11 2 Spare parts for models UE025 to UE065 33 11 3 Spare parts for models UE090 ...

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Page 7: ...170 374 8 in operating conditions 230 Vac model 1 3 Opening the packaging make sure the humidifier is intact upon delivery and immediately notify the transporter in writing of any damage that may be due to careless or improper transport move the humidifier to the site of installation before removing from the packaging grasping the neck only from underneath the base open the cardboard box remove th...

Page 8: ...s UE001 to UE018 1 2 4 3 5 Fig 1 i turn oval shaped label with the Carel logo revealing the head of the 1 earth screw below remove the screw using a screwdriver 2 hold the cover by the sides and lift it around 20 mm 0 79 releasing 3 it from the protruding edges of the humidifier remove the cover by moving it forwards 4 remove the protective film 5 Models UE025 to UE130 1 3 2 4 Fig 1 j remove the s...

Page 9: ... using a screwdriver 2 Important Important in models UE025 to UE130 open the electrical compartment on the humidifier using the lock with slot Fig 1 m 1 8 Components and accessories Once having opened the packaging and removed the front cover of the humidifier make sure the following are included kit of screws with plugs for wall mounting kit code 98C565P009 of connectors for the electronic board ...

Page 10: ...om coming into contact with the mains water 3 install a mechanical filter to trap any solid impurities to be connected downstream of the tap 4 connect a section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 5 prepare a funnel to interrupt continuity in the drain line 6 connect a drain trap to prevent the return ...

Page 11: ...D 125 4 49 4 E 52 6 20 7 E 107 5 42 3 Interfaces dimensions steam outlet and condensed drain dimensions mm inc UE001 a UE018 F 126 7 5 F 224 8 82 G 137 9 5 43 G 21 7 0 85 Interfaces dimensions drain fill dimensions mm inc UE025 a UE045 UE045 a UE065 UE090 a UE130 I 40 1 58 I 72 2 83 60 2 36 I 10 2 0 4 L 123 2 4 85 L 231 2 9 10 L 49 1 1 93 Interfaces dimensions steam outlet and condensed drai dimen...

Page 12: ...Silica mg l SiO2 20 20 Residual chlorine mg l Cl 0 2 0 2 Calcium sulphate mg l CaSO4 100 60 Metallic impurities mg l 0 0 0 0 Solvents thinners detergents lubricants mg l 0 0 0 0 Tab 3 a 1 values depend on the specific conductivity in general TDS 0 93 σR 20 C R180 0 65 σR 20 C 2 not less than 200 of the chloride content in mg l CL 3 not less than 300 of the chloride content in mg l CL There is not ...

Page 13: ...3 b make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor fasten the flange using 4 screws A 22 B 10 Y 58 35 X 68 dimensioni B Y X A X 2 1 2 3 4 5 6 8 7 Fig 3 b Key 1 L shaped mounting support where featured 2 flange gasket 3 steam inlet ØA 4 condensate drain ØB 5 screw diameter see the instruction sheet supplied with the d...

Page 14: ... the steam hose and condensate drain hose Final checks the steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 c the ends of the hose are tightened to the fittings with metal clamps the curves in the tubing are sufficiently wide radius 300 mm 11 8 so as to not cause bending or choking the steam hose has no pockets or traps for condensate to form the path...

Page 15: ...ng switch and fuses protecting against short circuits Table 13 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Single pha...

Page 16: ...to terminals M2 3 M2 5 and M2 6 The humidifier can be programmed to receive one of the following signals Voltage 0 to 1 Vdc 0 to 10 Vdc 2 to 10 V Current 0 to 20 mA 4 to 20 mA Potentiometric 135 1000 ohm 0 135 ohm M 2 M 7 M 8 M 2 1M 2 2 M 2 3 M2 4 M 2 5 M 2 6 M 2 7 M 2 8 OUT REF OUT H M G Fig 4 h The reference zero of the external controller must be connected to the GND terminal M2 2 and the contr...

Page 17: ... 0 to 1 Vdc 4 to 20 0 to 20 mA NTC probes JS5 main probe basic configuration JS6 limit probe basic configuration Important to avoid unbalanced control the earth of the probes or the external control devices must be connected to the earth of the appliance s controller If ON OFF terminals are not closed all the internal and external devices managed by the controller will be disabled with the excepti...

Page 18: ...t electrical connection the rated voltage of the appliance corresponds to the rated supply voltage the fuses installed are suitable for the line and the power supply voltage a mains disconnect switch has been installed to disconnect power to the humidifier when required the humidifier has been correctly earthed the power cable is fastened using the tear proof cable gland terminals M2 7 and M2 8 ar...

Page 19: ...y Connection to the TCONN6J00 board terminal SC function 0 EARTH shield 1 VRL 2 GND 3 RX TX 4 RX TX 5 GND 6 VRL 5 remote display terminal 5 2 GSM network connection send SMS The humidifier can be configured to send SMS message for alarms and malfunctions see menu installer supervisor GSM protocol humiSteam J19 1 2c 3 MODEM 2a 2d 2b Fig 5 c inside humidifier electrical compartment Key 1 electronic ...

Page 20: ...above MB_READ_HOLDING_REG 3 used to request the value of a consecutive block of Register variables nu meric 16 bit MB_READ_INPUT_REG 4 operationally identical to the above MB_FORCE_SINGLE_COIL 5 used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question MB_PRESET_SINGLE_REG 6 used to set the value of an individual Register variable...

Page 21: ...or controlling other units Slave UEY unit that works under the command received from the analog master each unit UEX master can control up to 20 units UEY slave The parameter P0 of each unit master or slave affected only the production of that unity If the master is disabled by contact or by remote serial also stops the production of slaves Some alarms also arrested slaves see table alarms GRAPHIC...

Page 22: ...reens 5 ENTER select and confirm like the Enter key on a computer keyboard from the SET main menu 6 DOWN circular navigation inside the menus the screens the parameters and the values of the parameters from the main screen access an INFO screens 6 5 Main screen 1 2 3 5 4 6 7 Fig 6 c symbol function 1 description of the activity in progress 2 value read according to the type of signal connected 3 s...

Page 23: ...erating steady operation steam production Low Prod low production Washing cylinder washing in progress Activity of the cylinder Cyl Off stop steam production no request or signalling of an alarm Fill fill valve operating Evaporation steam production operating Drain drain pump operating Stop by Al steam production stopped by an alarm Inact Drain total drain for inactivity Pre clean new cylinder was...

Page 24: ...ehum offset Dehum hyster Disable complete emptying for foam 4 Drainage options Drainage options 1 2 Drain if steam request drops quick reg Power off electrodes when draining Drain after inactivity time Inactivity days Drainage options 2 2 Dilution drain time standard 100 Dilution drain freq standard 100 Additional periodic cylinder flush Time interval 5 Water conductivity Water conductivity Overri...

Page 25: ...ed over a 24h period P1 Two daily ON time bands 0 24h ON P1 1 P1 2 OFF OFF OFF ON P2 Individual ON time band 0 24h P2 OFF OFF ON P3 Always ON 0 24h ON P4 Always OFF 0 24h OFF Fig 7 1 7 5 Weekly scheduler Note this screen is visible if scheduler ON OFF has been enabled see the enable scheduler screen Set the weekly operation of the humidifier using parameters P1 to P4 configured in the previous scr...

Page 26: ...50 100 0 rH C F Offset 10 0 to 10 0 0 0 C F Limit probe config available only in rH limit probe control mode Min scale 0 to Max scale 0 0 rH C F Max scale Min scale 250 100 0 rH C F Offset 10 0 to 10 0 0 0 C F 8 3 Operating options Operating options 1 2 parameter range default UOM Select data view on main mask important the options for this parameter depend on the type of control selected rH rH C ...

Page 27: ...or is at the start of the screen press the DOWN button and access the SMS screen configure the SMS screen SMS parameter range default text on mask send SMS enter text CAREL HUMISTEAM mobile number enter mobile phone number modem status display only parameter display default field percentage of signal alarm modem NO YES Text characters A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 0 1 2 3 4 5...

Page 28: ... Manual procedure Important these operations must only be performed by qualified personnel incorrect use may cause serious damage These procedures are used to manually test the main functions and operations of the humidifier closing of the contactor contactors opening of the water fill valve valves activation of the drain pump pumps alarm relay activation of the dehumidifier contact Manual procedu...

Page 29: ...ater into the cylinder by gravity 4 check that the steam outlet hose is not choked and that there are no pockets of condensate Automatic automatic water return procedure see par 4 4 10 Manual active Stop production Alarm Ed Drain alarm Cylinder 1 2 Off Drain alarm drain malfunction check the water drain circuits and the correct operation of the electric drain pump and check the condition of the fi...

Page 30: ...ylinder life is ending perform maintenance and or replace the cylinder Manual not active signal only Alarm EU Cylinder 1 2 full Cylinder full signal that the cylinder is full with the unit off with the unit off 1 check for any leaks from the fill solenoid valve or the condensate return from the hose check that the level sensors are clean Manual active Stop production Warning CL Exhaustion cylinder...

Page 31: ... 14 16 8 9 10 12 15 13 11 Fig 11 b Key 1 fill tank 2 internal tubing kit 3 fill solenoid valve kit 4 cylinder 5 manifold with drain pump 6 plastic base 7 plastic humidifier top 8 TAM transformer for measuring the current 9 transformer 10 contactor 11 fuse holder F1 F2 12 electronic controller 13 power terminals 14 fuse holder F3 15 switch 16 terminal with display ...

Page 32: ...LCS1F00W2 BLCS2E00W2 BLCS3F00W2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 μS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 μS cm KITBLCS1F2 KITBLCS2F2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLC1FG0 KITBLC2FG0 KITBLC2FG0 KITBLC3FG0 Tab 11 b Table of spare part codes three phase cylinders UE003 to 018 electrode and gasket kit Model UE00...

Page 33: ...2 fill solenoid valve kit 3 internal tubing kit 4 conductivity meter 5 drain pump kit 6 manifold 7 drain pump hose 8 cylinder 9 TAM transformer for measuring the current 10 contactor 11 transformer 12 pump control relay 13 fuse carrier 14 electronic controller 15 power terminals 16 cable clamp 17 switch 18 terminal with liquid crystal display fitted on the cover of the electrical compartment ...

Page 34: ...your humidifer 2 z board version A basic version up to UE65 B with espantion board for UE90 130 XX kg h 01 130 v voltage i 0 single packing 1 multiple packing Table of spare parts for standard and special cylinders UE025 to UE065 Description UE025 UE035 UE045 UE065 STANDARD disposable cylinders 200 230 V 3ph cylinder conductivity 350 to 1250 μS cm BL0T4C00H2 BL0T4B00H2 BL0T5A00H1 400 V 3ph cylinde...

Page 35: ... 2 fill solenoid valve kit 3 internal tubing kit 4 conductivity meter 5 drain pump kit 6 manifold 7 drain pump hose 8 cylinder 9 TAM transformer for measuring the current 10 contactor 11 transformer 12 pump control relay 13 fuse carrier 14 electronic controller 15 power terminals 16 cable clamp 17 switch 18 terminal with liquid crystal display fitted on the cover of the electrical compartment ...

Page 36: ...nder conductivity 350 to 1250 μS cm BL0T4C00H2 BL0T5C00H0 SPECIAL disposable cylinders 400 V 3ph cylinder conductivity 75 to 350 μS cm BL0T4B00H2 BL0T5B00H0 SPECIAL openable cylinder 400 V 3ph cylinder conductivity 75 to 350 μS cm BLCT4B00W2 BLCT5B00W0 400 V 3ph cylinder conductivity 350 to 1250 μS cm BLCT4C00W2 BLCT5C00W0 Electrode and gasket kit 400 V 3ph cylinder conductivity 75 to 350 μS cm KI...

Page 37: ...2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the elec...

Page 38: ...he pump and clean any impurities Clean the tank from any deposits and check that the water flows freely from the tank to the drain corresponding to the drain pump fill tank Check that there are no obstructions or solid particles and that the conductivity measuring electrodes are clean remove any impurities and rinse internal tubing kit Check that the pipes and hoses are free and clear of impuritie...

Page 39: ...QUEST FOR SLAVE UNITS POWER SUPPLY main probe control sensor limit probe limit sensor J19 supervisory network Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV fill valve DP drain pump LS high level electrodes CS conductimeter TAM external TAM ...

Page 40: ...T FOR SLAVE UNITS main probe control sensor limit probe limit sensor supervisory network J19 Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV fill valve DP drain pump LS high level electrodes CS conductimeter TAM external TAM ...

Page 41: ...LAVE UNITS A POWER SUPPLY supervisory network J19 main probe control sensor limit probe limit sensor Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV fill valve DP drain pump LS high level electrodes CS conductimeter TAM external TAM ...

Page 42: ... main probe control sensor limit probe limit sensor supervisory network J19 Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV fill valve DP drain pump LS high level electrodes CS conductimeter TAM external TAM ...

Page 43: ... main probe control sensor limit probe limit sensor supervisory network J19 Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV fill valve DP drain pump LS high level electrodes CS conductimeter TAM external TAM ...

Page 44: ...ntrol sensor limit probe limit sensor supervisory network J19 Attention for TAM configurations and connections see par 13 1 key TB terminal block K contactor F1 F2 primary fuses F3 fuse protection drain pump F4 secondary fuses TR transformer MS manual switch FV1 FV2 fill valve DP1 DP2 drain pump LS1 LS2 high level electrodes CS conductimeter TAM1 TAM2 external TAM ...

Page 45: ... b 700 35 100 A fast blow 12 4 L 400 3 37 9 13 b 500 16 60 A fast blow 12 5 UE045 45 33 7 K 230 3 84 7 13 b 700 50 125 A fast blow 12 4 L 400 3 48 7 13 c 700 25 80 A fast blow 12 5 UE065 65 48 7 L 400 3 70 4 13 c 700 35 100 A fast blow 12 5 UE090 90 67 5 L 400 3 97 43 13 c 700 70 125A fast blow 12 6 UE130 130 97 5 L 400 3 140 73 13 c 700 95 160A fast blow 12 6 Tab 13 a 1 tolerance allowed on the r...

Page 46: ...dc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA NTC 135 1000 ohm 0 135 ohm input impedence 60 kΩ with 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc signals 50 Ω with 0 to 20 mA 4 to 20 mA signals active probe power supply general features 15 Vdc 100 mA protected against short circuits 1 Vdc with 135 Ω load alarm relay outputs general features 250 V 5 A 2 A type of action microswitching 1C remote enable input general fe...

Page 47: ...utlet dia mm in 22 0 9 22 0 9 30 1 2 30 1 2 30 1 2 30 1 2 30 1 2 30 1 2 40 1 6 40 1 6 40 1 6 2x40 2x1 6 2x40 2x1 6 4x40 2x1 6 max capacity kg h lb h 1 1 5 2 2 3 3 3 6 6 5 11 8 17 6 9 19 8 10 22 15 33 18 39 7 25 55 1 35 77 2 45 99 2 65 143 3 90 198 4 130 286 6 CAREL DP linear distributors code steam inlet dia mm in max capacity kg h lb h length mm in DP035D22R0 22 0 9 4 8 8 332 13 1 1 1 DP045D22R0 ...

Page 48: ... min 200 mm 7 9 min 200 mm 7 9 1 1 3 H H 250 mm 9 8 2 1 3 H 3 1 5 H 2 5 H H 350 mm 13 8 4 1 5 H 2 5 H H 400 mm 15 7 5 1 7 H 2 7 H 2 7 H H 600 mm 23 6 7 1 7 H 2 7 H 2 7 H 6 8 9 H 200 mm 7 9 1 2 H 10 H 300 mm 11 8 11 H 500 mm 19 7 1 3 H 1 3 H 200 mm 7 9 200 mm 7 9 H 250 mm 9 8 H 500 mm 19 7 ...

Page 49: ...robe external regulator offset calibration 5 R current production kg h 6 R limit probe reading 7 R W limit probe minimum calibration 8 R W limit probe maximum calibration 9 R W limit probe offset calibration 10 R nominal production kg h 11 R total actual current a 12 R cylinder 1 actual current a 13 R cylinder 2 actual current a 14 R W maximum production p0 15 R W rh set point 16 R W rh differenti...

Page 50: ...w production alarm 18 R cylinder 1 drain alarm 19 R cylinder 1 full without demand alarm 20 R cylinder 1 maintenance due alarm timed 21 R cylinder 1 pre exhaustion warning 22 R cylinder 1 foam warning 23 R cylinder 1 totally exhausted warning 24 R cylinder 1 maintenance due warning timed 25 R cylinder 2 high current alarm 26 R cylinder 2 low current alarm 27 R cylinder 2 lack of water alarm 28 R c...

Page 51: ...n 7 humidifier blocked 8 long term inactivity full drain 9 flushing of the hydraulic circuit 10 full drain by manual or network request 11 automatic management of lack of supply water 12 total periodic drain 13 141 R cylinder 2 working phase 0 not active 1 softstart 2 start 3 production at steady state 4 reduced production 5 production delayed stop 6 full flush 14 142 R cilindro 2 status 0 no prod...

Page 52: ...tem timer hour can be edited for updating the sistem timer 33 161 R W system timer minute can be edited for updating the sistem timer 34 162 R W system timer day can be edited for updating the sistem timer 35 163 R W system timer month can be edited for updating the sistem timer 36 164 R W system timer year can be edited for updating the sistem timer 37 165 R cylinder 1 hour counter 38 166 R cylin...

Page 53: ... downstream of the humidifier This type of control is used to reduce steam production if the relative humidity downstream of the humidifier is within the proportional band setforthelimitprobe Steamproductionisstoppediftherelativehumidity downstream of the humidifier reaches the limit set point rH2 To set the set point and differential for the limit probe SET screen set point limit and proportional...

Page 54: ...level sensors with consequent partial draining and the steam production has not yet reached the rated value the successive water fill cycles will last longer than the rated value so as to reach steady operation faster 14 5 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evap...

Page 55: ...s the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 14 7 Cylinder exhaustion and cylinder pre exhaustion alarms To disable the cyli...

Page 56: ...Note ...

Page 57: ...Note ...

Page 58: ...Note ...

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Page 60: ...CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency UEX PLUS 030220621 rel 1 4 04 08 2009 ...

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