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Canon Perfect Binder-C1, Replacement Manual

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Contents

Contents

Chapter 1  

Replacement  Parts

1.1 

List of Replacement Parts .......................................................................................................................... 1-1

Chapter 2  

Parts Replacement Procedure

2.1 

Parts Replacement Procedure ...................................................................................................................2- 1

2.1.1 

Points to Note on Disassembly and Reassembly .................................................................................................... 2- 1

2.1.2 

Removing from the Host Machine ........................................................................................................................... 2- 2

2.1.3 

Removing the Front Covers (Left/Right)  ................................................................................................................. 2- 3

2.1.4 

Removing the Front Upper Cover............................................................................................................................ 2- 3

2.1.5 

Removing the Rear Cover ....................................................................................................................................... 2- 4

2.1.6 

Removing the Rear Upper Cover ............................................................................................................................ 2- 4

2.1.7 

Removing the Left Upper Cover .............................................................................................................................. 2- 4

2.1.8 

Removing the Inner Cover (Upper) ......................................................................................................................... 2- 4

2.1.9 

Removing the Inner Cover (Lower) ......................................................................................................................... 2- 5

2.1.10 

Drawing out the Cover Transport Assembly .......................................................................................................... 2- 5

2.1.11 

Removing the Cover Horizontal Registration Unit ................................................................................................. 2- 6

2.1.12 

Drawing out the Trimming Assembly ..................................................................................................................... 2- 8

2.1.13 

Replacement parts in stacking tray assembly ....................................................................................................... 2- 9

2.1.14 

Before replacing the SB flapper gear (15 million sheets) ...................................................................................... 2- 9

2.1.15 

SB flapper gear (15 million sheets)........................................................................................................................ 2- 9

2.1.16 

Before replacing the SB flapper unit (15 million sheets) ...................................................................................... 2- 10

2.1.17 

SB flapper unit (15 million sheets) ....................................................................................................................... 2- 10

2.1.18 

Before replacing the alignment rack (front)/alignment rack (rear) (15 million sheets) ......................................... 2- 11

2.1.19 

Alignment rack (front)/Alignment rack (rear) (15 million sheets).......................................................................... 2- 11

2.1.20 

Alignment Motors (front/rear) (M4/M5) (15 million sheets) .................................................................................. 2- 15

2.1.21 

Replecement parts in cover transport assembly.................................................................................................. 2- 15

2.1.22 

Before replacing the transport roller 1 (15 million sheets) ................................................................................... 2- 15

2.1.23 

Transport roller 1 (15 million sheets) ................................................................................................................... 2- 15

2.1.24 

Before replacing the transport roller 2 (15 million sheets) ................................................................................... 2- 16

2.1.25 

Transport roller 2 (15 million sheets) ................................................................................................................... 2- 16

2.1.26 

Before replacing the transport roller 3 (15 million sheets) ................................................................................... 2- 16

2.1.27 

Transport roller 3 (15 million sheets) ................................................................................................................... 2- 16

2.1.28 

Before replacing the transport rollers 4/5 (15 million sheets) .............................................................................. 2- 17

2.1.29 

Transport rollers 4/5 (15 million sheets) .............................................................................................................. 2- 17

2.1.30 

Before replacing the transport driven roller 1 (Cover transport entrance) (15 million sheets) ............................. 2- 17

2.1.31 

Transport driven roller 1 (Cover transport entrance) (15 million sheets) ............................................................. 2- 18

2.1.32 

Before replacing the transport driven roller 1 (Cover transport exit) (15 million sheets)...................................... 2- 18

2.1.33 

Transport driven roller 1 (Cover transport exit) (15 million sheets)...................................................................... 2- 18

2.1.34 

Before replacing the transport driven roller 2 (Spine bending roller 2/3 unit) (15 million sheets) ........................ 2- 18

2.1.35 

Transport driven roller 2 (Spine bending roller 2/3 unit) (15 million sheets) ........................................................ 2- 19

2.1.36 

Before replacing the transport driven roller 2 (Spine bending unit (right)) (15 million sheets) ............................. 2- 20

2.1.37 

Transport driven roller 2 (Spine bending unit (right)) (15 million sheets) ............................................................. 2- 20

2.1.38 

Before replacing the transport driven roller 2 (Spine bending unit (left)) (15 million sheets) ............................... 2- 23

2.1.39 

Transport driven roller 2 (Spine bending unit (left)) (15 million sheets) ............................................................... 2- 23

2.1.40 

Before replacing the transport driven roller 2 (Delivery roller 1/2 unit) (15 million sheets) .................................. 2- 25

2.1.41 

Transport driven roller 2 (Delivery roller 1/2 unit) (15 million sheets) .................................................................. 2- 25

2.1.42 

Before replacing the delivery roller 1/delivery roller 2 (15 million sheets)............................................................ 2- 26

2.1.43 

Delivery roller 1/Delivery roller 2 (15 million sheets)............................................................................................ 2- 27

2.1.44 

Before replacing the spine bending harness (right) (120,000 sets) ..................................................................... 2- 28

2.1.45 

Spine bending harness (right) (120,000 sets)...................................................................................................... 2- 28

Summary of Contents for Perfect Binder-C1

Page 1: ...Sep 29 2009 Replacement Manual for Durability Enhancement Parts Finisher Sorter DeliveryTray Perfect Binder C1 ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ...ort roller 2 15 million sheets 2 16 2 1 26 Before replacing the transport roller 3 15 million sheets 2 16 2 1 27 Transport roller 3 15 million sheets 2 16 2 1 28 Before replacing the transport rollers 4 5 15 million sheets 2 17 2 1 29 Transport rollers 4 5 15 million sheets 2 17 2 1 30 Before replacing the transport driven roller 1 Cover transport entrance 15 million sheets 2 17 2 1 31 Transport d...

Page 8: ... 2 30 2 1 52 Sprocket shaft 1 Sprocket Sprocket bearing middle 150 000 sets 2 30 2 1 53 Before replacing the sprocket shaft 2 sprocket sprocket bearing right 150 000 sets 2 31 2 1 54 Sprocket shaft 2 Sprocket Sprocket bearing right 150 000 sets 2 31 2 1 55 Before replacing the sprocket bracket 150 000 sets 2 31 2 1 56 Sprocket bracket 150 000 sets 2 31 2 1 57 Replacement parts in book stacking ass...

Page 9: ...Chapter 1 Replacement Parts ...

Page 10: ......

Page 11: ...Contents Contents 1 1 List of Replacement Parts 1 1 ...

Page 12: ......

Page 13: ...ort driven roller 2 Spine bending roller 2 3 unit 4 Transport driven roller 2 Spine bending unit right 4 Transport driven roller 2 Spine bending unit left 4 Transport driven roller 2 Delivery roller 1 2 unit 4 Cover transport assembly Delivery roller 1 4A3 3216 000 1 15 000 000 sheets Cover transport assembly Delivery roller 2 4A3 3135 000 1 15 000 000 sheets Cover transport assembly Spine bending...

Page 14: ......

Page 15: ...Chapter 2 Parts Replacement Procedure ...

Page 16: ......

Page 17: ...ansport rollers 4 5 15 million sheets 2 17 2 1 29 Transport rollers 4 5 15 million sheets 2 17 2 1 30 Before replacing the transport driven roller 1 Cover transport entrance 15 million sheets 2 17 2 1 31 Transport driven roller 1 Cover transport entrance 15 million sheets 2 18 2 1 32 Before replacing the transport driven roller 1 Cover transport exit 15 million sheets 2 18 2 1 33 Transport driven ...

Page 18: ...sprocket bearing right 150 000 sets 2 31 2 1 54 Sprocket shaft 2 Sprocket Sprocket bearing right 150 000 sets 2 31 2 1 55 Before replacing the sprocket bracket 150 000 sets 2 31 2 1 56 Sprocket bracket 150 000 sets 2 31 2 1 57 Replacement parts in book stacking assembly 2 32 2 1 58 Before replacing the drawer connector male 20 000 times 2 32 2 1 59 Drawer connector male 20 000 times 2 32 2 1 60 Be...

Page 19: ...outlet unless you are otherwise prompted to keep the unit running for servicing purposes CAUTION To keep the machine running in service mode be sure to do so with the trimming assembly stowed inside Before drawing out the trimming unit move the trimming blade rearward in the service mode except when replacing the trimming blade To perform reassembly reverse the disassembly procedures unless otherw...

Page 20: ...rear cover 3 Remove the shunt cable 1 2 screws 2 F 2 2 4 Turn the two nuts 1 in the direction of the arrow to lift up the stoppers F 2 3 5 Remove the two screws 1 and lift up the the main switch panel 2 after sliding it to the rear side Remove the connector 3 the reusable band 4 and then remove the main switch panel F 2 4 1 2 1 1 2 3 1 ...

Page 21: ...achine F 2 7 2 1 3 Removing the Front Covers Left Right 0024 2989 1 Open the front covers left right 2 While holding the front cover left 1 with one hand and pressing the black lever 2 with the other hand pull the hinge 3 in the direction of the arrow to remove it After removing the upper and lower hinges re move the front cover left 1 3 Remove the front cover right 4 in the same manner as above F...

Page 22: ...he upper front cover 4 F 2 10 2 1 5 Removing the Rear Cover 0024 6642 1 Remove the rear cover 1 6 screws 2 F 2 11 2 1 6 Removing the Rear Upper Cover 0024 6643 1 Remove the rear upper cover 1 6 screws 2 F 2 12 2 1 7 Removing the Left Upper Cover 0024 6644 1 Open the inserter and top cover 2 Remove the front cover 1 of the stacking assembly 3 screws 2 F 2 13 1 2 3 2 4 1 1 2 4 3 4 1 2 ...

Page 23: ...k stacking assembly 4 Remove the jam removal knob 1 With the three jam removal levers 2 released remove the inner cover lower 3 7 screws 4 F 2 16 2 1 10 Drawing out the Cover Transport Assembly 0024 6839 1 Remove the rear cover 2 Remove the eleven connectors 1 and then remove one screw 2 F 2 17 3 Go around to the front of the machine and remove the front covers left right 4 Remove the inner cover ...

Page 24: ...ration Unit 0024 6856 1 Draw out the cover transport assembly 2 Remove the E ring 1 and bearing 2 F 2 20 3 Push the roller 1 backward pull out the bearing 2 backward release the roller pulley 3 from the belt and then remove the roller F 2 21 4 Remove the transport roller 1 unit 1 2 screws 2 F 2 22 5 Remove the resin retaining ring 1 F 2 23 1 2 3 1 2 2 1 3 2 1 1 2 1 ...

Page 25: ...ort assembly 6 3 Shift the guide plate forward again to remove it F 2 24 7 Remove the front cover interlock unit 1 3 screws 2 F 2 25 8 Remove the roller unit mount 1 Each one screw 3 F 2 26 9 Mark off the position of the positioning plate 1 and then remove the po sitioning plate F 2 27 10 Remove the reinforcement plate 1 Release the motor harness 3 from the wire saddle 2 and then disconnect the co...

Page 26: ... inner cover lower 6 Turn on the right front cover switch 1 and left front cover switch 2 by inserting the service tool or the like F 2 31 7 Plug the power cord in the wall outlet 8 Remove the service PCB cover 1 Screw 2 F 2 32 9 Turn on the SW1 1 1 on the service PCB and set the machine in service mode F 2 33 10 Turn on the Power switch CAUTION Before drawing out the trimming unit move the trimmi...

Page 27: ...024 6653 1 Remove the top cover 2 Remove the front upper cover page 2 3 Reference Removing the Front Upper Cover 3 Remove the rear upper cover page 2 4 Reference Removing the Rear Upper Cover 2 1 15 SB flapper gear 15 million sheets 0024 6657 1 Remove the frame upper cover 1 4 screws 2 F 2 37 2 Remove the top cover switch 1 2 screws 2 F 2 38 CAUTION Pressing the push switch PSW1 operates the trimm...

Page 28: ...16 Before replacing the SB flapper unit 15 million sheets 0024 6836 1 Remove the top cover 2 Remove the front upper cover page 2 3 Reference Removing the Front Upper Cover 3 Remove the rear upper cover page 2 4 Reference Removing the Rear Upper Cover 4 Remove the SB flapper gear page 2 9 Reference SB flapper gear 15 million sheets 2 2 1 2 1 2 2 1 2 2 CAUTION While reassembling attach the SB flappe...

Page 29: ... cover page 2 4 Reference Removing the Rear Cover 5 Remove the left upper cover page 2 4 Reference Removing the Left Upper Cover 2 1 19 Alignment rack front Alignment rack rear 15 million sheets 0024 6674 1 Remove the harness cover 1 2 screws 2 F 2 45 2 Go around to the back of the machine and then remove the top cover and rear upper cover 3 Remove the E ring 1 flange 2 belt 3 pulley 4 and paralle...

Page 30: ...g tray to the lower limit F 2 49 7 Go around to the front of the machine and then remove the E ring 1 bearing 2 and signature delivery roller 3 F 2 50 8 Open the transport guide 1 Remove the signature delivery assembly 2 4 screws 3 F 2 51 1 2 3 1 2 1 3 3 ...

Page 31: ...UTION 1 After removal of the signature delivery assembly the drive belt 4 remains on the motor shaft in the back Be careful not to drop this belt into the machine 2 When reinstalling the signature delivery assembly be sure to hang the drive belt on the motor shaft and the pulley 5 of the signature delivery assembly It will be easy to reinstall the signature delivery assembly if the trail edge reta...

Page 32: ...mbly top cover 1 4 screws 2 F 2 58 15 Remove the E ring 1 flange 2 belt 3 pulley 4 and parallel pin 5 F 2 59 16 Remove the E ring 1 and bearing 2 F 2 60 17 Remove the stacking upper unit 1 4 screws 2 F 2 61 F 2 62 1 2 2 2 1 2 4 3 5 1 2 CAUTION Be careful not to drop the rear belt 3 into the machine 2 1 2 1 2 3 ...

Page 33: ...e 2 5 Reference Drawing out the Cover Transport Assembly 2 1 23 Transport roller 1 15 million sheets 0024 6840 1 Remove the E ring 1 and bearing 2 F 2 66 1 2 3 3 2 1 2 4 3 4 1 2 3 No Parts Name Q ty 1 Transport roller 1 1 2 Transport roller 2 1 3 Transport roller 3 1 4 Transport roller 4 1 5 Transport roller 5 1 6 Transport driven roller 1 12 Transport driven roller 1 Cover transport entrance 4 Tr...

Page 34: ...sin retaining ring 2 Bushing 3 F 2 68 2 Remove the resin retaining ring 1 idle gear 2 and E ring 3 F 2 69 3 Pull out the bearing 1 towards front Remove the E ring 2 and slide the gear 3 towards rear and then remove the straight pin 4 F 2 70 4 Open the transport roller 2 3 unit and remove the E ring 1 flange 2 timing belt 3 and pulley 4 and then remove the transport roller 2 5 after shifting it tow...

Page 35: ... 2 Draw out the cover transport assembly page 2 5 Reference Drawing out the Cover Transport Assembly 2 1 29 Transport rollers 4 5 15 million sheets 0024 6846 1 Remove each 2 E rings at the front and rear sides Remove the transport roller 4 and transport roller 5 after shifting them towards rear F 2 73 2 1 30 Before replacing the transport driven roller 1 Cover transport entrance 15 million sheets ...

Page 36: ...ove the transport driven roller 1 2 F 2 76 F 2 77 2 1 34 Before replacing the transport driven roller 2 Spine bending roller 2 3 unit 15 million sheets 0024 6849 1 Remove the rear cover page 2 4 Reference Removing the Rear Cover 2 Draw out the cover transport assembly page 2 5 Reference Drawing out the Cover Transport Assembly 3 Remove the cover horizontal registration unit page 2 6 Reference Re m...

Page 37: ...en release the harness from the two edge saddles 2 F 2 80 4 Remove the transport roller unit 2 3 1 4 screws 2 F 2 81 F 2 82 1 1 2 1 2 CAUTION Install the spine bending unit so the locking arm 3 on the back of the transport roller 2 3 unit will fit into the hole 4 in the spine bending unit If you have difficulty precisely locating the spine bending unit turn the spine bending drive pulley 5 by a ha...

Page 38: ...ansport Assembly 3 Remove the cover horizontal registration unit page 2 6 Reference Re moving the Cover Horizontal Registration Unit 2 1 37 Transport driven roller 2 Spine bending unit right 15 million sheets 0024 6859 1 Open the transport roller 2 3 unit 1 F 2 85 2 Remove the harness protection cover 1 Screw 2 F 2 86 3 Remove the two connectors 1 and then release the harness from the two edge sad...

Page 39: ...er 4 5 unit 1 moved to the left side remove the spine bending plate right 2 2 scerws 3 F 2 91 CAUTION Install the spine bending unit so the locking arm 3 on the back of the transport roller 2 3 unit will fit into the hole 4 in the spine bending unit If you have difficulty precisely locating the spine bending unit turn the spine bending drive pulley 5 by a hand to move the spine bending unit 1 2 2 ...

Page 40: ...ht side F 2 93 9 Lift up the spine bending unit right 1 in the arrow direction to remove it F 2 94 F 2 95 10 Remove the 3 screws 1 to detach the rack mount 2 F 2 96 11 Remove the arm springs 1 and the shaft spring 2 to detach the trans port driven roller 2 F 2 97 2 1 1 2 1 CAUTION Install the spine bending unit right 1 to keep it in parallel with the transport roller 2 3 unit 2 2 1 1 2 2 1 ...

Page 41: ...39 Transport driven roller 2 Spine bending unit left 15 million sheets 0024 6860 1 Open the transport roller 4 5 unit 1 F 2 99 2 Remove the connector cover 1 Screw 2 F 2 100 3 Remove the connector 1 and the three screws 2 in the rear side F 2 101 4 Remove the three scerws 1 and then remove the delivery roller 1 2 unit 2 F 2 102 NOTE There is a groove on the roller shaft to slide the slit of the ro...

Page 42: ... bending unit left F 2 105 7 Remove the rack mount 1 Support plate 2 5 Screws 3 F 2 106 CAUTION When reinstalling the delivery roller 1 2 unit position it with the pressure arms 4 on its reverse side in the holes 5 of the spine unit If it is difficult to position the delivery roller 1 2 unit turn the spine drive pulley 6 manually to move the spine unit 4 5 6 1 3 3 4 2 CAUTION Install the spine ben...

Page 43: ...e Drawing out the Cover Transport Assembly 2 1 41 Transport driven roller 2 Delivery roller 1 2 unit 15 million sheets 0024 6872 1 Open the transport roller 4 5 unit 1 F 2 109 2 Remove the connector cover 1 Screw 2 F 2 110 3 Remove the connector 1 and the three screws 2 in the rear side F 2 111 4 Remove the three scerws 1 and then remove the delivery roller 1 2 unit 2 F 2 112 NOTE There is a groov...

Page 44: ...transport assembly page 2 5 Reference Drawing out the Cover Transport Assembly CAUTION When reinstalling the delivery roller 1 2 unit position it with the pressure arms 4 on its reverse side in the holes 5 of the spine unit If it is difficult to position the delivery roller 1 2 unit turn the spine drive pulley 6 manually to move the spine unit 4 5 6 NOTE There is a groove on the roller shaft to sl...

Page 45: ...ree screws 2 in the rear side F 2 118 4 Remove the three scerws 1 and then remove the delivery roller 1 2 unit 2 F 2 119 F 2 120 1 2 1 1 2 2 CAUTION When reinstalling the delivery roller 1 2 unit position it with the pressure arms 4 on its reverse side in the holes 5 of the spine unit If it is difficult to position the delivery roller 1 2 unit turn the spine drive pulley 6 manually to move the spi...

Page 46: ...istration unit page 2 6 Reference Re moving the Cover Horizontal Registration Unit 2 1 45 Spine bending harness right 120 000 sets 0024 6863 1 Remove the reuse band 1 and release the spine bending harness right 2 from the 4 wire saddles 3 Disconnect the 2 connectors 4 and then remove the spine bending harness right F 2 123 2 1 46 Before replacing the spine bending harness left 240 000 sets 0024 68...

Page 47: ...nnectors 1 remove the reuse band 2 and free the harness from the edge saddles and wire saddles and then take out the spine bending harness left 3 F 2 129 2 1 1 2 2 1 2 CAUTION When reinstalling the delivery roller 1 2 unit position it with the pressure arms 4 on its reverse side in the holes 5 of the spine unit If it is difficult to position the delivery roller 1 2 unit turn the spine drive pulley...

Page 48: ...o the arrow di rection F 2 132 4 Release the support portion 1 of the wire saddle to free the harness After removing the 2 E rings 2 remove the sprocket shaft 1 3 sprocket 4 sprocket bearing 5 and bushing 6 F 2 133 2 1 51 Before replacing the sprocket shaft 1 sprocket sprocket bearing middle 150 000 sets 0024 6873 1 Draw out the trimming assembly page 2 8 Reference Drawing out the Trimming Assembl...

Page 49: ... 54 Sprocket shaft 2 Sprocket Sprocket bearing right 150 000 sets 0024 6876 1 Remove the E ring 1 sprocket shaft 2 2 sprocket 3 sprocket bearing 4 and bushing 5 F 2 135 2 1 55 Before replacing the sprocket bracket 150 000 sets 0024 6877 1 Draw out the trimming assembly page 2 8 Reference Drawing out the Trimming Assembly 2 Remove the sprocket shaft 1 sprocket sprocket bearing left page 2 30 Refere...

Page 50: ...move the drawer connector male 1 2 stepped screws 2 2 springs 3 2 spacer nuts 4 2 connectors 5 F 2 139 2 1 60 Before replacing the drawer connector female 20 000 times 0024 6883 1 Unlock the stacking tray lock and the draw out the stacking tray assem bly 2 Remove the rear cover page 2 4 Reference Removing the Rear Cover 2 1 61 Drawer connector female 20 000 times 0024 6884 1 Remove the connector a...

Page 51: ...2 Remove the drawer connector female 1 2 screws 2 Wire saddle 3 2 cnnnectors 4 F 2 141 1 4 3 2 ...

Page 52: ......

Page 53: ...Sep 29 2009 ...

Page 54: ......

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