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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 13 TROUBLESHOOTING

13-3

2.

Image leading edge margin adjustment

Adjustment when the leading edge of the printed image is out of alignment.

a) Use a precision screwdriver to press down on SW401 and output a test print.
b) Turn VR401 and adjust the leading edge margin of the test print to 4.0 ± 2.0mm.

Figure 13-102

3.

Attaching the scanner wire

Attach the wire, following steps 1 to 9. Then perform the mirror positioning adjust-

ment described on the next page.

Figure 13-103

Precision screwdriver (3mm)

VR401

VR401

SW401

4.0

±

2.0mm

Pulley clip

[1]

[2]

[2]

[3]

[4]

[5]

[6]

Put the steel
ball into the
pulley hole.
Wrap the wire
2 times to the
inner side and
7 times to the
outer side.
Then, attach
the pulley clip.

Attach the mirror
positioning plate.

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Summary of Contents for GP160DF

Page 1: ...SERVICE MANUAL REVISION 0 FY8 13G2 000 FEB 1999 COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON GP160F 160DF 160...

Page 2: ...EPARTMENT OF THE SALES COMPANY THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS AND MAY CONTAIN INFORMA TION NOT APPLICABLE TO CERTAIN AREAS COPYRIGHT 1999 CANON INC Printed in Japan Imprim au Japon...

Page 3: ...system s mechanical electrical system operating principles timing disassembly assembly and adjustment methods Chapter 7 Pick up Feed system Explanation of the pick up feed system s mechanical electri...

Page 4: ...signal is 0 and ON In each chapter Power supply ON indicates the power supply SW has been turned ON the front door etc has been shut and power is being supplied to the copier 2 This unit utilizes mic...

Page 5: ...U board Modular board Super G3 FAX board 8MB expanded memory Digital black and white copier and facsimile Digital black and white copier with ADF Digital black and white copier Copy board cover model...

Page 6: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON iv...

Page 7: ...PUT 2 6 CHAPTER 3 EXPOSURE SYSTEM CHAPTER 4 IMAGE PROCESSING SYSTEM I OPERATION OVERVIEW 3 1 A Overview 3 1 B Exposure system sequence 3 2 II SCANNER DRIVE SYSTEM 3 3 A Document scanner motor 3 3 B Ch...

Page 8: ...AS CONTROL 6 8 A Operation 6 8 VII CARTRIDGE DETECTION 6 9 A Operation 6 9 I OVERVIEW 7 1 A Construction Overveiw 7 1 II PICK UP FEEDING OPERATION 7 2 A Overveiw 7 2 III CASSETTE PICK UP MECHANISM 7 3...

Page 9: ...IV OPERATION OVERVIEW 10 5 A Overview 10 5 B Basic Sequence 10 6 V FEEDER MOTOR CONTROL 10 7 A Operation 10 7 VI JAM DETECTION 10 8 A Overview 10 8 B Jam Sensing 10 9 VII DISASSEMBLY ASSEMBLY 10 11 A...

Page 10: ...ng 13 38 IV ELECTRICAL PARTS POSITIONS FUNCTIONS 13 39 A Clutches solenoids 13 40 B Motor fan 13 42 C Sensors 13 44 D Switches lamps miscellaneous 13 46 E PCBs 13 48 F Variable resistor VR LED check p...

Page 11: ...sectional diagram 1 8 IV OPERATION EXPLANATION 1 10 A Control panel 1 10 B Basic operation 1 13 C Advanced features 1 13 D User mode 1 14 V ROUTINE MAINTENANCE TO BE CARRIED OUT BY THE USER 1 32 VI S...

Page 12: ......

Page 13: ...e is replace 256 gradation readings and realistic half tone rendering Max 5 way max 1100 sheets large volume multi level pick up Dual operation allows copying during fax transmission Fax function High...

Page 14: ...lens OPC 30 Item Copying Charging Exposure Copy density adjustment Developing Pick up Automatic Manual Transfer Separation Cleaning Fixing Specifications Indirect electrostatic copying method AC roll...

Page 15: ...Auto clear Energy saver Option 4 Specifications Sheet book three dimensional objects up to max 2kg A3 11 17 15 seconds or less from power ON 20 C 7 seconds or less from the energy saver mode being can...

Page 16: ...5 to 35 C 10 to 90 RH 709 to 1013hpa Supplied by main unit ZCRxxxxx Supplied by main unit ZHRxxxxx Approx 800W Approx 20W Approx 14W 66dB or less 40dB or less 616 mm 24 25 640 mm 25 20 427 mm 16 81 I...

Page 17: ...ect copy Size A4 210 297mm A3 297 420mm B4 257 364mm A4R 297 210mm B5 182 257mm B5R 257 182mm A4 148 5 210mm LTR 216 279mm LTRR 279 216mm LGL 216 356mm 11 17 279 432mm Copy paper size A4 A3 B4 A4R B5...

Page 18: ...ME AU JAPON CHAPTER 1 INTRODUCTION 1 6 III NAMES OF PARTS A External view Main unit ADF standard equipment model Figure 1 301 Figure 1 302 Copyboard cover model Figure 1 303 Figure 1 304 Cassette feed...

Page 19: ...1 INTRODUCTION 1 7 Main unit Cassette feeder accessory 1 Cassette feeder 2 Cassette 3 Right door 4 Feeder lifting handle 1 Control panel 2 ADF 3 Document delivery tray 4 Delivery tray 5 Cassette 6 Rig...

Page 20: ...ON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 1 INTRODUCTION 1 8 B Cross sectional diagram Figure 1 306 1 2 5 6 7 8 12 20 24 25 26 3 4 10 13 14 15 16 17 18 19 21 27 28 29 30 31 32...

Page 21: ...20 Registration roller 21 Multi feeder pick up roller 22 Multi feeder tray 23 Vertical path roller Main unit pick up assembly 24 Vertical path roller Cassette feeder 25 Separation roller Main unit pic...

Page 22: ...opy Special Features 1 In Use Memory Error Fax Monitor Direct TX Program Coded Dial Redial R Stamp Hook Return Set Reset Data Registration Clear Start Stop 57 84 29 56 2 3 4 5 6 7 8 9 10 11 12 13 14 1...

Page 23: ...sters a single operation that can be selected by simply pushing this key 12 Coded Dial Uses speed dial 13 Hook Ability to listen to the other party s response through the speaker 14 R Press to dial an...

Page 24: ...port and list Clear Designates the deletion of registration setting Set Designates the confirmation of registered set contents TTI Selector Used when changing the senders name Subaddress Used when per...

Page 25: ...aracter photo photo Key name Page separation Binding margin Frame erasing Document frame erasing Sheet frame erasing Book frame erasing Punch hole erasing 2 in 1 copy Details Performs left right page...

Page 26: ...SETTING 01 TTI POSITION 02 TEL NUMBER MARK 01FAX 02 TEL 01 OUTSIDE IMAGE 02 INSIDE IMAGE 01 LIGHT 02 STANDARD 03 DARK 01 PRINT REPORT 02 REPORT 03 TONE 04 SENDER S NAME 05 SUBADDRESS 06 RX MODE 01 ON...

Page 27: ...T 05 ACTIVITY REPORT 01 OUTPUT NO 02 PRINT ERROR ONLY 03 OUTPUT YES 01 OUTPUT NO 02 PRINT ERROR ONLY 03 OUTPUT YES 01 OUTPUT NO 02 OUTPUT YES 01 ON 02 OFF 01 OUTPUT NO 02 OUTPUT YES 01 OFF 02 ON 01 OF...

Page 28: ...IMES 02 REDIAL INTERVAL 03 TX ERROR RESEND 03 AUTO REDIAL 01 ON 02 OFF 01 ON 02 OFF 01 ON 02 OFF 01 OFF 02 ON 01 ON 02 OFF 01 15 02 TIMES 04 RX SETTINGS 01 ECM RX 01 ON 02 OFF RESEND TX FROM 01 ALL PA...

Page 29: ...PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 1 INTRODUCTION 1 17 Figure 1 406 01 ID CALL 02 HOOK 03 OFF 01 ON 02 OFF REMOTE RX ID MEMORY RX ALARM 01 OFF 02 ON 01 OFF 02 ON 02 REMOTE RX 03 MEMORY RX 04 RX...

Page 30: ...D REDUCTION SELECT REDUCE 97 95 90 75 01 VERTICAL ONLY 02 HORIZ VERTICAL 01 OFF 02 ON 01 RX TO MEMORY 02 KEEP PRINTING 01 CASSETTE SW A 02 CASSETTE SW B 03 CASSETTE SW C 04 CASSETTE SW D 04 PRINT IN O...

Page 31: ...STACK BYPASS 02 CASSETTE 1 03 CASSETTE 2 04 CASSETTE 3 05 CASSETTE 4 01 OFF 02 ON 01 A3 02 A4 03 B4 04 B5 05 A4R 06 A5 07 B5R 08 A5R 09 11 x 17 10 LTR 11 LTRR 12 LGL 01 STACK BYPASS 02 CASSETTE 1 03 C...

Page 32: ...DDRESS 04 RX PASSWORD 05 OF RX COPIES PASSWORD ENTER 01 OFF 02 ON 08 SET REPORT CASSETTE 09 RX ROTATE PRINT 01 CASSETTE 1 02 CASSETTE 2 03 CASSETTE 3 04 CASSETTE 4 05 STACK BYPASS BYPASS DOC SIZE 01 A...

Page 33: ...E 10 RELAY B CAST 00 99 01 OFF 02 ON 01 OFF 02 ON 01 NOT TRANSMIT 02 TRANSMIT 5 TIMES 01 ON 02 OFF 02 RELAY TX GROUP 02 CHANGE DATA 00 99 01 GROUP DIAL NAME 02 PASSWORD 03 SUBADDRESS 04 RX PASSWORD 05...

Page 34: ...02 NO 03 MEMORY BOX 02 NO 01 SELECT LOCATIONS 02 TX DOCUMENT 07 TRANSMIT 01 RECEIVED DOCUMENT 01 NOT TRANSMIT 02 TRANSMIT TX REPORT 01 NOT TRANSMIT 02 TRANSMIT 02 SCAN DOCUMENT 03 TX START TIME 01 NOT...

Page 35: ...2 NO 02 NO 01 SELECT LOCATIONS 02 TX DOCUMENT 07 TRANSMIT 01 RECEIVED DOCUMENT 01 NOT TRANSMIT 02 TRANSMIT TX REPORT 01 NOT TRANSMIT 02 TRANSMIT 02 SCAN DOCUMENT 03 TX START TIME 01 NOT TRANSMIT 02 TR...

Page 36: ...ILE 01EVERYDAY 02 SELECT DAYS 5TIMES 01 SUN 02 MON 03 TUE 04 WED 05 THU 06 FRI 07 SAT 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 01 FILE NAME 02 PASSWORD 03 SELECT LOCATIONS 04 START TIME 05 RES...

Page 37: ...VERYDAY 02 SELECT DAYS 5TIMES 01 SUN 02 MON 03 TUE 04 WED 05 THU 06 FRI 07 SAT 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 01 EVERYDAY 02 SELECT DAYS 5TIMES 01 SUN 02 MON 03 TUE 04 WED 05 THU 06...

Page 38: ...7 SAT 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 01 EVERY DAY 02 SELECT DAYS 5TIMES 01 SUN 02 MON 03 TUE 04 WED 05 THU 06 FRI 07 SAT 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 06 PRINT RX...

Page 39: ...SUN 02 MON 03 TUE 04 WED 05 THU 06 FRI 07 SAT 04 RX RESTRICTION 01 SUN 02 MON 03 TUE 04 WED 05 THU 06 FRI 07 SAT 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TIMES 5TI...

Page 40: ...TY 04 BOOK TX SCAN SIZE 05 TX MODE 06 TX STAMP 01 OFF 02 STANDARD 03 FINE 04 SUPER FINE 05 ULTRA FINE 01 OFF 02 LIGHT 03 STADARD 04 DARK 01 OFF 02 TEXT 03 TEXT PHOTO 04 HALFTONE 01 STD IMAGE QUAL EXP...

Page 41: ...1 ON 02 OFF 5TIMES 5TIMES 5TIMES 01 DOMESTIC 02 INTERNATIONAL 1 03 INTERNATIONAL 2 04 INTERNATIONAL 3 01 REGULAR TX 02 CONFIDENTIAL TX 03 ORIG RLAY TX 04 SUBADDRESS TX 05 POLLING RX 01 REGULAR 02 CONF...

Page 42: ...LTRR 12 LGL 04 CASSETTE ELIGIBLTY 01 A3 02 A4 03 B4 04 B5 05 A4R 06 A5 07 B5R 08 A5R 09 11X17 10 LTR 11 LTRR 12 LGL 01 YY MM DD 02 MM DD YY 03 DD MM YY 01 ENGLISH 02 FRENCH 03 SPANISH 04 GERMAN 05 ITA...

Page 43: ...ON 1 31 Figure 1 420 08 ENERGY SAVER 09 AUTO CLEAR TIME 01 ON 02 OFF 03 30 03MIN 1 9 2MIN 10 STD IMAGE QUAL EXP LIGHT AUTO EXPOSUR DARK IMAGEQUALITY 01 TEXT 02 TEXT PHOTO 03 HALFTONE 11 STD ZOOM RATIO...

Page 44: ...ss should be wiped with a damp cloth and then wiped dry 2 The copyboard cover and ADF document pressure plate should be wiped with neu tral detergent and then wiped dry Explain carefully to the user t...

Page 45: ...beam emitted from this unit is not harmful The laser scanning assembly of the unit is completely enclosed inside the protective housing and external covers therefore there is no leakage of the laser...

Page 46: ...r products manufactured after August 1st 1976 If product approval is not given the product may not be sold in America The following label indicates that the product has been approved by the CDRH regu...

Page 47: ...this cover ATTENTION RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU VORSICHT UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GE FFNET NICHT DEM STRAHL AUSSETZEN ATTENZIONE...

Page 48: ...l amount of pigment If toner gets onto skin or clothes wipe off as thoroughly as possible with a dry tissue then wash If warm water is used to clean the toner gels and soaks permanently into clothing...

Page 49: ...canning lamp Image processing assembly Fixing assembly Paper Paper Cartridge Laser scanner unit Transfer charging roller Static charge eliminator Primary charging roller Cleaner blade Developing cylin...

Page 50: ...mary charging AC negative DC Step 2 Laser emission Step 3 Developing AC negative DC bias Step 4 Transfer positive DC Step 5 Separation negative DC Step 6 Re charge eliminator positive DC Step 7 Fixing...

Page 51: ...and functions as well as the relationship between the electrical and mechanical systems are summarized An overview of each part s operation timing is also included I BASIC OPERATION 2 1 A Function co...

Page 52: ......

Page 53: ...and the control system Only applicable for units equipped with a fax function Figure 2 101 Document Optical path Scanning Analog processor PCB Laser driver PCB Laser scanner Drum Developing Feeding D...

Page 54: ...ode are described below Conditions for the different copying methods 1 Book mode is when the document is set on the copyboard glass and then copied 2 Sheet mode is when the document is set in the ADF...

Page 55: ...rview Sequence control Serial I F control Timer control Interrupt control DRAM control Control panel and transmission control DMA control DC controller PCB and transmission control ADF motor control C...

Page 56: ...SL302 Pick up vertical path clutch CL301 Pick up sensor PS303 Registration clutch CL302 Registration sensor PS302 Paper leading edge sensor PS301 Paper width sensor PS304 Primary charging roller bias...

Page 57: ...ady signal MRDY signal changes to 0 The DC controller PCB s CPU IC301 judges that there is a motor malfunction when the following situations occur and displays the error code 325 1 When the MRDY does...

Page 58: ...r is in the home position 1 When the light blocking plate is in PS101 When the copyboard cover or the ADF is shut 1 When the light blocking plate is in PS102 Scanner home position sensor Copyboard cov...

Page 59: ...ircuit board CN1 1 2 Scanner lamp J207 An actual check is not possible therefore an explan ation of the signal name has been omitted STMP DC power supply PCB DC controller PCB To the ADF relay PCB Ref...

Page 60: ...2 4 5 3 PSIZ3 PSIZ2 PSIZ1 PSIZ0 J312 4 1 24V CVROPN Sensor printed circuit board PS501 SW501 Multi feeder paper sensor Test print output switch J309 8 5V 7 PS501S 2 TSTON 6 3 1 4 5 When the PS301 dete...

Page 61: ...oid When 0 CL301 is ON When 0 CL302 is ON When 0 CL301 is ON When 0 SL302 is ON CL301 J307 5 6 CL302 24V CL302D J306 11 10 24V SL301D SL301 J307 2 1 SL302 24V SL302D Main motor M601 J304 5 6 7 8 9 10...

Page 62: ...hen PS306 detects paper 0 When the light blocking plate is not in PS306 Fixing heater surface temperature detection signal Analog signal J103 1 3 5 J305 1 11 13 14 FSRDRV1 FSRDRV2 ZEROX RLYD When 1 re...

Page 63: ...well as the relationship between the electrical and mechanical systems is summarized An overview of each parts operation timing is also included I OPERATION OVERVIEW 3 1 A Overview 3 1 B Exposure syst...

Page 64: ......

Page 65: ...ged by a lens and then transmitted to the CCD The reflected light in the CCD is then image processed with a scanning resolution of 400 600pdi Figure 3 101 is a cross sectioned diagram of the image exp...

Page 66: ...FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 3 EXPOSURE SYSTEM 3 2 B Exposure system sequence Figure 3 103 Document scanner motor M701 Scanner home position sensor PS101 Scanning lamp Start key...

Page 67: ...as a blown fuse in the document scanner motor 24 V continues to be supplied to the motor driver s IC IC3 which causes the IC s surface temperature to increase Consequently a thermoswitch has been ins...

Page 68: ...control This unit s scanning lamp uses a xenon tube The ON OFF control of the scanning lamp is performed by the scanning lamp light ing control IC IC38 which is on the image processor PCB Based on th...

Page 69: ...se order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover to pr...

Page 70: ...Remove the 2 installation screws and then remove the copyboard glass stay 3 Remove the copyboard glass 4 Remove 2 of each of the installation screws then remove the upper rear cover 1 and the upper fr...

Page 71: ...AU JAPON CHAPTER 3 EXPOSURE SYSTEM 3 7 7 Remove one of the inverter PCB s 5 connectors CN2 6 8 Insert a screwdriver into the upper frame metal sheet s front and back holes and prise loose the 2 instal...

Page 72: ...the document scanner motor together with the sup port plate Figure 3 305 Figure 3 306 2 1 5 3 6 4 When installing the document scanner motor lock in position with a installa tion screw after pulling...

Page 73: ...ing are summarized I OVERVIEW 4 1 II ANALOG IMAGE PROCESSING 4 2 A Overview 4 2 B CCD CCD drive circuit 4 2 C A D conversion circuit ABC circuit 4 3 III DIGITAL IMAGE PROCESSING 4 4 A Overview 4 4 B S...

Page 74: ......

Page 75: ...tical image which has been irradiated onto the CCD into an electrical signal image signal and then corrects and processes it Figure 4 101 Analog processor PCB Image processor PCB Laser driver PCB CCD...

Page 76: ...dergone photoelectric conversion at the light receiving unit is output separately as even number pixels and odd number pixels and is transmitted to the CCD drive circuit The CCD drive circuit then syn...

Page 77: ...ackground density This technique is used for adjusting the density when copying from a coloured background document to one with a white background As show in figure 4 202 in the case of a document wit...

Page 78: ...digital image processing assembly processes the image signals sent from the Analog processor PCB The following block figure shows the contents of the image processing Figure 4 301 Analog processor PCB...

Page 79: ...ed and used as the target value when correcting the shading b Shading correction In this operation the scanning lamp light irradiates the white reference plate refer to Figure 4 302 and the volume of...

Page 80: ...4 303 White reference plate Scanning lamp Mirror 1 Mirror 2 Mirror 3 Lens CCD Mirror 4 Copy board glass CCD output Document density White reference plate Before correction Target value Measured data A...

Page 81: ...dge emphasis smoothing process When the character mode is selected on the control panel edge emphasis process ing takes place When the photo mode is selected smoothing processing takes place When edge...

Page 82: ...the document however the density seen by the eye when looking at a document is not lin ear in relation to reflected light Figure 4 305 shows the relationship between the document density seen by the e...

Page 83: ...Furthermore when photo mode is selected in the scanning mode the gradation characteristics are good and the curve faithfully reproduces the document s density as shown in Figure 4 308 Figure 4 307 Fi...

Page 84: ...everse order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover t...

Page 85: ...D unit 1 Remove the 2 installation screws remove the copyboard glass stay and then take out the copyboard glass 2 Unclip the tab 1 and remove the CCD connector 2 3 Remove the analog processor PCB conn...

Page 86: ......

Page 87: ...the relationship between the electrical and mechanical systems is summarized An overview of each part s operation timing is also included I OVERVIEW 5 1 II BD SIGNAL GENERATION 5 3 A Overview 5 3 B BD...

Page 88: ......

Page 89: ...lens in order to be focussed on the photosensitive drum The optic path is bent by the lens mirror and the beam arrives at the photosensitive drum Then the laser beam reflected by the BD mirror instal...

Page 90: ...sided mirror Laser scanner motor Condensing lens Laser unit BD signal Laser scanner motor drive signal Laser drive signal VDO VDO Related error code 0323 Laser scanner assembly BD signal output error...

Page 91: ...ON at 0 based on the BDI signal and forcibly emits the laser The laser beam is reflected by the BD mirror and then input in the BD sensor PCB BD sensor PCB detects this laser beam and generates a BD i...

Page 92: ...tput by 1200 dpi equivalent or by 600dpi by changing the laser light intensity switching signal 600 the laser light intensity can be altered By changing the laser light intensity switching signal to 1...

Page 93: ...circuit Power adjustment circuit Control amplifier circuit Laser element Receiver PD LD 5V 1 ENBL 2 VDO 2 VDO 3 600 CPU IC301 Image processor PCB DC controller PCB Laser driver PCB 5 VDOUT BD sensor...

Page 94: ...driver PCB motor drive circuit and the laser scanner motor rotation is maintained When the laser scanner motor is rotating by the CPU forcing the laser to emit light a BDI signal is sent from the BD...

Page 95: ...verse order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover to...

Page 96: ...it 1 Remove the printer from the main body Refer to 9 19 2 Remove the mylar sheet 1 and the sponge 2 from the upper part of the laser scanner unit 3 Remove the 3 connectors 3 which are connected to th...

Page 97: ...mmarized An overview of each part s operation timing is also included I OVERVIEW 6 1 A Construction 6 1 II PRIMARY CHARGING ROLLER BIAS CONTROL 6 3 A Outline 6 3 B Control operation 6 3 III TRANSFER C...

Page 98: ......

Page 99: ...otosensitive drum primary charging roller processing cylinder drum cleaner and toner These are integrated to form the cartridge system The DC controller PCB has a built in high voltage output assembly...

Page 100: ...Scanning lamp Cassette pick up solenoid SL301 Pick up vertical path clutch CL301 Pick up sensor PS303 Registration clutch CL302 Registration sensor PS302 Paper leading edge sensor PS301 Primary charg...

Page 101: ...ge sensor circuit and is fed back to the DC drive circuit via the comparison circuit In this way the CPU controls the primary high voltage DC component constant voltage control The AC bias output is d...

Page 102: ...to clean this toner off negative voltage is applied at the times below causing the toner which has adhered to the transfer charging roller to return to the photosensitive drum The output of this nega...

Page 103: ...g roller at designated times Furthermore the transfer bias to the transfer charging roller is switched depending on the print resolution 1200dpi equivalent and 600dpi equivalent of this unit By means...

Page 104: ...m the transformer T406 is returned to the bias drive cir cuit the constant voltage control is performed in order to output a fixed voltage Furthermore the separation static charge eliminator supply bi...

Page 105: ...controller PCB s CPU IC 301 When DVDUP 0 is output from the CPU developing bias DC is applied by power being supplied to the DC bias generation circuit And when the DVACON signal is out put from the C...

Page 106: ...positive bias is applied to the re charge eliminator Also when output voltage from the transformer T406 is returned to the bias control circuit constant voltage control occurs in order to output a fi...

Page 107: ...es whether there is a toner cartridge and also the level of toner in the cartridge When the developing bias is applied to the developing cylinder the CPU checks the difference between the 2 signals an...

Page 108: ......

Page 109: ...or details regard ing the construction of the automatic document feeder I OVERVIEW 7 1 A Construction Overveiw 7 1 II PICK UP FEEDING OPERATION 7 2 A Overveiw 7 2 III CASSETTE PICK UP MECHANISM 7 3 A...

Page 110: ......

Page 111: ...ation sensor Paper sensor Delivery sensor Function Detects the paper s leading edge and controls the laser ON timing Detects the timing to form a loop in the paper leading edge at the registration rol...

Page 112: ...by the DC controller PCB s verti cal path clutch drive signal CL301D At this time the registration roller is not revolving therefore the paper stops moving and a loop formed at the leading edge and an...

Page 113: ...e paper roller drive gear is released and by the push of the control arm the paper roller drive gear rotates a small amount When the feeding roller drive gear connected to this rotates power is transm...

Page 114: ...p drive axis gear Solenoid ON Gears are engaged The pick up roller drive gear is at a standstill due to the pick up solenoid being OFF Pick up feed rollers are not rotating The pick up roller drive ge...

Page 115: ...ensor PS303 cannot detect the paper s leading edge within a designated period of time the pick up solenoid comes ON again and the pick up operation is retried Even when the retry pick up is actuated o...

Page 116: ...en the cassette is inserted into the main unit the paper size lever presses the main unit s paper size switch and therefore the presence of paper in the cassette and also the paper size is monitored T...

Page 117: ...noid and gear The paper is fed one sheet at a time through the use of the multi feeder pick up roller and separation pad to the registration roller This series of operations takes place for every pick...

Page 118: ...paper roller rotates the cams are also made to rotate causing the lifter plate to rise and the paper set in the multi feeder comes into contact with multi feeder pick up roller A separation pad and su...

Page 119: ...p roller rotates When the pick up roller has rotated once the cogless gear s cogless part and the pick up drive relay gear position match therefore drive is no longer transmitted to the Multi feeder d...

Page 120: ...the paper size by Registration Setting key 01 Data registration 05 Printer settings 06 Name stack size ON If 06 Name stack size OFF is selected the size needs to be set as for the above b In this case...

Page 121: ...Drive from the motor is transmitted to the cogless gear causing it to begin rotation Control arm Multi feeder pick up solenoid Spring Pick up drive axis gear Cogless gear Cam Multi feeder pick up roll...

Page 122: ...s and is then delivered onto the eject tray B Paper width detection The unit s cassette size detection is judged by the position of the cassette paper size lever which the user has set in the unit In...

Page 123: ...per in the sensor areas When it is judged that a jam has occurred the main motor is turned OFF and a jam message is displayed on the control panel Reference When a jam occurs during memory copying the...

Page 124: ...al paper jam When power is turned on paper is left behind in the sensor area the sensor detects copy paper C Jam sequence 1 Pick up delay jam Detection by the pick up sensor PS303 At the time of casse...

Page 125: ...pick up in consecutive paper feed a Delay jam at the time of the first sheet pick up When paper has not arrived at the registration sensor PS302 within approx 2 3 seconds after the pick up sensor PS3...

Page 126: ...at the time of the first sheet pick up Counting starts when the preceding sheet of paper has passed through the regis tration sensor PS302 and if the leading edge of the next sheet of paper has not ar...

Page 127: ...t the registration sensor within approx 1 5 seconds the retry pick up takes place once again If paper has not arrived at the registration sensor within approx 1 5 seconds after the second retry pick u...

Page 128: ...approx 3 0 seconds after the pick up sensor PS303 has turned ON the following sheet leading edge is in a position of approx 10mm in front of the vertical path roller If approx 2 5 seconds has passed b...

Page 129: ...ensor stationary jam has occurred Figure 7 609 5 Paper leading edge sensor delay jam for cassette pick up If paper has not arrived at the leading edge sensor PS301 approx 1 2 seconds after the registr...

Page 130: ...r retry takes place If paper still does not arrive at the sensor after the stipulated amount of time has passed it is judged a paper leading edge sensor delay jam has occurred Figure 7 611 7 Paper lea...

Page 131: ...urred Figure 7 613 9 Delivery sensor stationary jam If paper has not passed through the delivery sensor PS306 approx 5 seconds after the paper leading edge sensor PS301 has come ON it is judged there...

Page 132: ...jam message will be displayed on the control panel indicating there is a pick up feeding malfunction 12 Forced delivery operation When the jams listed below occur during multiple copy printing the sh...

Page 133: ...reverse order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover...

Page 134: ...ler The pick up roller s attachment and removal is easier when the printer unit is removed from the main unit 1 Rotate the pick up roller s axis 1 unclip the roller collar tabs and remove the pick up...

Page 135: ...ved from the main unit 1 Pull out and remove the main unit s cassette 2 Slightly widen the lower right cover s front rear support assembly and remove the lower right cover 3 Unclip the roller collar t...

Page 136: ...refer to 9 19 2 Remove the main drive unit refer to 9 22 3 Remove the installation screw 1 and tension spring 2 then remove the front print unit pressure lever 3 4 Remove the E ring 4 then remove the...

Page 137: ...r 12 and relay connector 13 from the DC controller PCB printer unit rear side Remove the disconnected cable from the cord guide 8 Remove the installation screw 14 and remove the earth plate spring 15...

Page 138: ...up unit 4 To remove the pick up solenoid 1 Remove the 3 installation screws 1 and then remove the pick up drive unit cover 2 If the pressure lever roller 3 is secured by tape etc before remov ing the...

Page 139: ...re 7 712 Construction of the pick up roller drive gear Front View When installing the gear refer to the diagram below and confirm the gear s positioning Figure 7 713 Registration sensor lever Pick up...

Page 140: ...er pick up roller 1 Remove the printer unit from the main unit refer to 9 19 2 While pressing the tab remove the release lever 1 Then remove the 3 installation screws 2 and remove the drive unit cover...

Page 141: ...feeder pick up roller 8 2 To remove the separation pad 1 Remove the printer unit from the main unit Refer to 9 19 2 Follow steps 3 to 5 of 3 To remove the pick up unit and remove the multi feeder driv...

Page 142: ...e multi feeder pick up axis drive gear 5 6 Unclip the tab 7 on the multi feeder pick up axis rear lifting plate pressure cam 6 and slide the cam to the inside 7 Slide the multi feeder pick up axis to...

Page 143: ...bly 1 Remove the printer unit from the main unit refer to 9 19 2 Remove the pick up unit from the printer unit refer to 7 26 3 Open the registration roller guide plate 1 remove the 2 installation scr...

Page 144: ...999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 7 PICK UP FEEDING SYSTEM 7 34 Construction of the registration roller assembly Figure 7 723 Upper registration guide plate Lower registration guide plate...

Page 145: ...9 25 3 Follow steps 3 to 5 of To remove the main motor and remove the main drive assembly 4 Remove the transfer charging roller 5 Remove the fixing assembly refer to 8 7 6 Remove the 2 installation s...

Page 146: ......

Page 147: ...ip between the electrical system and the mechanical system is summarized An overview of each part s operation timing is also included I OPERATIONAL OVERVIEW 8 1 A Overview 8 1 B Fixing pressure roller...

Page 148: ......

Page 149: ...quipped with a cleaning roller mechanism which cleans the fixing pressure roller Figure 8 101 illustrates this mechanism s construction The cleaning roller comes into contact with the fixing pressure...

Page 150: ...PAN IMPRIME AU JAPON CHAPTER 8 FIXING SYSTEM 8 2 Figure 8 102 M601 DC Power supply PCB DC controller PCB Fixing heater Pressure roller Delivery roller Delivery sensor PS306 Main motor Motor drive sign...

Page 151: ...fixing heater drive 2 signal FSRDRV2 This controls the fixing heater s surface temperature so it reaches the stipulated temperature During printing the heater surface temperature setting is based on...

Page 152: ...erature is high A sudden rise in tem perature of the fixing heater end may occur if small sized paper is used when printing at 600dpi In order to prevent this the throughput is decreased by control of...

Page 153: ...h switches OFF and the power supply to the fixing heater is cut off C Fixing assembly malfunction detector Should the CPU IC301 of the DC control PCB detect any of the conditions from a to h described...

Page 154: ...e order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover to pre...

Page 155: ...ssembly cover When removing the delivery assem bly cover please place your hands in the positions shown in the diagram on the right and then lift the cover up Figure 8 301 Figure 8 302 Place your hand...

Page 156: ...C CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 8 FIXING SYSTEM 8 8 3 Remove the two screws 2 and remove the grounding cable 4 Remove the two screws 3 and remove the fixing asse...

Page 157: ...ained Furthermore an overview of each part s operation timing is explained I CONTROL PANEL 9 1 A Overview 9 1 II POWER SUPPLY 9 2 A Low voltage power supply circuit 9 2 B High voltage power supply cir...

Page 158: ......

Page 159: ...s displayed in the diagram below The control panel interface uses a single line two way serial interface The control panel is made up of two boards and is controlled by the image proces sor PCB IC15 T...

Page 160: ...supply PCB The DC power supply PCB converts the input AC power supply into DC 24V DC 12V DC 12V and DC 5V and supplies each of the internal electrical loads An overview of the DC power supply is show...

Page 161: ...eration 24V generation Fixing heater DC controller PCB Image processor PCB CCD PCB Accessory function PCB 5V 5V 5V 5V 12V 12V 24V 24V 24V 24V DC 5V1 DC 24V2 DC 5V1 DC 12V DC 12V DC 24V1 12V DC 5V1 DC...

Page 162: ...en rectified turn the power switch on again to restart Also there are two fuses which have been built into the internal circuit Should an overcurrent occur in the AC line the fuses blow and the flow o...

Page 163: ...Control The ESS is controlled by the image processor PCB The main unit stays in the stand by mode until the ESS activation time specified in the user mode has elapsed Then the ESS control signal is e...

Page 164: ...ht the toner out light a service error or other error lights are on When there are image data stored in the image memory When there is a document in the ADF To turn off the ESS mode press the Energy S...

Page 165: ...g once the fixing assembly s temperature has reached the target temperature 160 C the CPU IC301 sends out the half speed rotation signal HALFFAM 1 This activates the fan motor drive signal FAMON which...

Page 166: ...about the types of data which can be backed up please refer to page 9 12 Figure 9 401 The lithium battery and the vanadium lithium secondary battery are made up of lithi um and organic solvents which...

Page 167: ...cessor PCB The data this battery protects are the image data from transmitting and receiving faxes It does not store the image data from the usage of the memory copy function How to print Printing tra...

Page 168: ...Figure 9 401 3 Lithium battery BAT2 Types of data this battery backs up Control data User data activity management data service mode settings content etc IC which this battery backs up image processor...

Page 169: ...o replacement and mount it on the new board When the above operation is performed and the power supply of the main unit is switched back on the message PRESS SET KEY appears on the display Please pres...

Page 170: ...the image memory a User data Item Details Registration Setting 1 Data registration Reception transmission mode settings 2 Telephone number registration One touch dial etc Table 9 401 b Service mode da...

Page 171: ...ls Activity management record Record of the past 40 transmissions System dump record Past communication conditions error communication his tory etc Table 9 403 d Data backed up by BAT1 Item Details Tr...

Page 172: ...e image processor PCB please make sure to print out the following lists prior to removing the jumper plug a User data list Item List name Registration mode User data list Dial registration mode 1 touc...

Page 173: ...data Memory transmission broad cast transmission delayed transmission delayed report polling transmission relay broadcast transmission Reception image data Confidential reception memo ry reception Tr...

Page 174: ...reverse order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover...

Page 175: ...2 installation screws from the left and the right sides and remove the front upper cover 1 2 Remove the 2 installation screws from the left and the right sides and remove the control panel lower cove...

Page 176: ...ANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 9 EXTERNAL AUXILIARY MECHANISM 9 18 4 Move the control panel forward remove the 2 connectors 4 and remove the control pane...

Page 177: ...ower left cartridge 4 Remove the 5 installation screws 1 and remove the delivery cover Place your hands as indicated in the dia gram and lift it up a little to remove it Figure 9 505 Figure 9 506 Hand...

Page 178: ...While gripping the release lever 8 slowly pull out the printer unit 10 Place your hand in the cassette insertion inlet and while pushing on the upper portion of the release catch slowly pull out the p...

Page 179: ...he printer unit please place your hands in the positions indi cated in the diagram When removing and inserting the print er unit please be sure not to bend the main unit s sheet metal plate which is i...

Page 180: ...CHANISM 9 22 When setting the printer unit into the main body ensure that the marks on the seals located on the front and rear portions of the main unit rail line up with the positions of the yellow r...

Page 181: ...e printer unit from the main unit see page 9 19 for further information 2 While pressing the tab remove the release lever 1 3 Remove the 3 installation screws 2 and remove the drive assembly cover 3 4...

Page 182: ...N JAPAN IMPRIME AU JAPON CHAPTER 9 EXTERNAL AUXILIARY MECHANISM 9 24 6 Remove the 3 installation screws 7 and remove the main motor 8 from the driver PCB Figure 9 514 Reference The structure of the ma...

Page 183: ...DC controller PCB together with the support plate upwards Then pull it out towards the front Figure 9 516 Figure 9 517 When standing the printer unit on a desk or other furniture please be careful not...

Page 184: ...M DIMM 1 and remove the ROM DIMM 2 Removing the image processor PCB 1 Remove the 4 installation screws and remove the main unit s back cover 2 Remove the 7 connectors which are attached to the image p...

Page 185: ...9 EXTERNAL AUXILIARY MECHANISM 9 27 E DC power supply PCB 1 Remove the 4 installation screws and remove the main unit s back cover 4 Remove the 5 installation connectors which are attached to the DC...

Page 186: ......

Page 187: ...te feeders The units depicted in the diagrams in this chapter have all been fitted with the auto matic document feeder For more information regarding the automatic document feeder please refer to the...

Page 188: ......

Page 189: ...each cassette feeder is equipped with a pick up assembly and a feeder controller PCB which controls the oper ation of the pick up assembly Reference If the cassette feeder has two levels or four leve...

Page 190: ...ssette feeder in the lowest cassette feeder there is no inter face connector provided between this and a lower feeder Therefore the lowerst cas sette feeder cannot be used as the first or second casse...

Page 191: ...ize detector switch Solenoid Pick up solenoid SL651 Motor Feeder motor M651 Input side Output side Feeder controller PCB first level CPU IC601 CPU IC301 DC controller PCB Photo interrupter Pick up sen...

Page 192: ...Pick up sensor PS651 Paper sensor PS652 J655 4 6 5 5V PS652S 24V 0 when the PS651 detects paper when the light blocking plate is not at PS301 1 when the PS652 detects paper when the light blocking pl...

Page 193: ...N Once the paper has passed through the separation roller in order for any double feeds to be extracted the paper is fed through the feed roller and the vertical path roller on its way to the main uni...

Page 194: ...ion When 2 pieces of A4 paper are picked up from the first level cassette feeder Figure 10 402 Feeder motor M651 Pick up solenoid SL651 Pick up sensor PS651 Start Key ON Main unit main motor M601 Main...

Page 195: ...51 of this unit uses a stepping motor The A phase pulse circuit and the B phase pulse circuit located on the feeder con troller PCB emit drive pulses A A B B Changes in the order and frequency of the...

Page 196: ...controller PCB s CPU IC601 performs checks to determine whether there is paper or not in the sensor area as well as checks for jams When the sensor judges there is a jam the main unit s motor and the...

Page 197: ...t the pick up sensor PS303 within 3 seconds the feeding operation is retried Once again if the pick up sensor does not come ON in the 3 sec onds following the activation of the pick up solenoid the un...

Page 198: ...e the detection timings for each cassette feeder Table 10 601 Note In the figure a seconds stands for the timing count times displayed in table 10 601 Figure 10 603 Pick up sensor PS651 Registration s...

Page 199: ...erse order of the disassembly operations 3 Be sure to use the right type diameter and length or screws in the right places 4 An inner clip washer is used with one securing screw in the metal cover to...

Page 200: ...e the cord guide 2 from the cable in the two places indicated on the figure 3 Remove the two screws 3 and remove the feeder motor 4 B Removing the pick up feeder separation motor It is easier and more...

Page 201: ...MPRIME AU JAPON CHAPTER 10 CASSETTE FEEDER 10 13 2 Open the hinge door a little and remove the right cover assembly 3 Be careful not to open the hinge too far 3 While gripping the claw remove the feed...

Page 202: ...ette feeder from the main unit 2 Remove the cassette 3 Remove the rear cover of the cas sette feeder 4 Remove the connectors J652 and J653 from the top of the feeder con troller PCB 1 and remove the d...

Page 203: ...Remove the relay connector 5 and the cord guide 6 from the front rear side of the cassette feeder 7 Remove the 4 screws located in the upper right near side and far side 7 and remove the right foot co...

Page 204: ......

Page 205: ...er For machines which are not fitted with an ADF the installation steps for the main unit are the same I CHOOSING AN SUITABLE INSTALLATION LOCATION 11 1 II UNPACKING AND INSTALLATION 11 3 A Opening th...

Page 206: ......

Page 207: ...umidity must be between 10 to 90 RH Please do not place the unit near water faucets hot water heaters humidifiers or refrigerators C Do not place the unit near a fire source very dusty location in a l...

Page 208: ...rview The figure below outlines the space necessary for performing maintenance Figure 11 101 160cm or more 70 cm or more 10 cm or more The above figure shows a unit which has been fitted with an ADF T...

Page 209: ...copy images For this reason when moving the machine from a cold environment to a warm one prior to installation it is recommended that the machine be allowed to sit in its packing material for at leas...

Page 210: ...k the main unit and take out the accessory parts 2 With at least two people grasp the handles on the left and right side of the main unit and lift the unit out 3 Unfasten the packing materials around...

Page 211: ...nt tape which has a stamp Only for those machines which are fit ted with an ADF One cause of document jams is the ADF is used without the filament tape being removed Thus it is very important to remem...

Page 212: ...e cartridge from the pack Be sure not to touch or open the light blocking shutter 4 Take the protective sheet off the cartridge 5 While keeping the cartridge in the position depicted in the fig ure us...

Page 213: ...emov ing the tape place it on a flat level surface and hold the car tridge firmly 7 Open the printer assembly cover and slowly push the car tridge towards the back of the main unit in the direction of...

Page 214: ...the cassette up a little and pull it out until it stops 2 Gently push on the paper lifting plate of the cassette where it says PUSH DOWN This locks the paper lifting plate into the cassette 3 Turn the...

Page 215: ...pushing it down Push down gently to avoid damaging the paper trail ing edge position plate 5 Re install the paper trailing edge position plate to fit the desired paper size by reversing the process o...

Page 216: ...assette is inserted into the main unit while the paper lifting plate is in the locked position the lock is automatically released If the lock is accidentally released once again softly push on the cas...

Page 217: ...iliary guide to fit the width and the length of the desired paper 3 After making the edges of the paper stack even place the paper in the multi feeder Multi feeder tray Paper width guide Auxiliary tra...

Page 218: ...er cord No Work details Illustration remarks 1 Install the delivery tray provided 2 Attach the included power cord to the AC inlet of the main unit Document stacking tray Delivery tray Power cord 4 Ad...

Page 219: ...h 2 Set the document on the glass or in the automatic document feeder and make a copy using either the cassette feeder or the multi feeder Confirm the copy image is correct 3 Clean the area surroundin...

Page 220: ...ON has been selected and press the Set key 3 Confirm that 01 USER SET TINGS has been selected and press the set key SELECT AN ITEM 01 DATA REGISTRATION 02 TEL REGISTRATION REGISTRATION SETTING 4 Confi...

Page 221: ...se the shift keys to select either 01 ROTARY PULSE or 02 TOUCH TONE and press the set key SELECT AN ITEM 01 ROTARY PULSE 02 TOUCH TONE TEL LINE TYPE No Work details Illustration remarks 1 Press the fa...

Page 222: ...ET key This will display the 2 MENU screen 3 Using the shift keys select 007 and press the SET key 4 Use the shift keys to change the parameters and press the SET key 2 MENU 007 15 No Work details Ill...

Page 223: ...lains the maintenance parts and inspection procedures for this machine I PERIODIC REPLACEMENT PARTS 12 1 II ESTIMATED LIFESPAN OF CONSUMABLE PARTS 12 1 III BASIC SERVICING PROCEDURES 12 2 IV CARTRIDGE...

Page 224: ......

Page 225: ...of 4 including the main unit and a single level cassette feeder 2 separa tion rollers and 2 transport rollers A total of 8 including the main unit and a three level cassette feeder 4 separa tion roll...

Page 226: ...ustomer Test copy Clean the optical unit Clean the transfer guide Clean the separation and transport parts Separation static charge eliminator Transport belt Clean the fixing and deliv ery assemblies...

Page 227: ...tions other than those listed in Table 12 401 Also take heed of the following points Do not store in direct sunlight Do not store in a location subject to strong vibrations Do not handle roughly or d...

Page 228: ...high or low temperatures or humidity or in a location which experiences dramatic changes in temperature or humidity For example next to a heater or air conditioner d Do not store in a location expose...

Page 229: ...in both directions After the toner inside the cartridge has been leveled evenly set the cartridge in the copier If the cartridge is shaken in a manner other than that described above there is the dan...

Page 230: ...nd infants g The photosensitive drum is sensitive to strong light so the cartridge is equipped with a light blocking shutter However if subjected to strong light for an extended period of time white s...

Page 231: ...in darkness for 5 minutes after exposure to 1 500lux intensity light normal light for 5 minutes However do not expose the cartridge to direct sunlight The sun s rays have a light intensity ranging fro...

Page 232: ......

Page 233: ...tem 13 2 B Electrical System 13 9 II IMAGE AND MACHINE MALFUNCTION COUNTERMEASURES 13 15 A Initial check 13 15 B Treatment procedures by faulty image type 13 17 C Operation malfunction countermeasures...

Page 234: ......

Page 235: ...s When you want to repair or know the checking procedure for a malfunction check the items in the Action column Answer yes or no to the items in the Items to Check column If your answer matches the an...

Page 236: ...Check that the front edge image margin of paper fed from each cassette is 2 5 2 0mm If the standards are off adjust according to the procedure described below 1 Remove the cassette from the cassette...

Page 237: ...t b Turn VR401 and adjust the leading edge margin of the test print to 4 0 2 0mm Figure 13 102 3 Attaching the scanner wire Attach the wire following steps 1 to 9 Then perform the mirror positioning a...

Page 238: ...edures described below to adjust the position of the No 2 mirror mount and then tighten the hexagonal nut Figure 13 104 The mirror positioning tool used in the positioning of the No 2 mirror mount is...

Page 239: ...Adjustment of distance between No 1 and No 2 mirror mounts With the optical system wire fixing tool for No 1 mirror mount loosened follow the procedures described below to adjust the distance between...

Page 240: ...elow Figure 13 108 With the mirror positioning tool fitted in the holes shown below attach the optical unit wire hexagonal fixing tool Figure 13 109 1 1 2 2 3 3 1 2 3 1 3 A A A B B B B C C C A FY9 300...

Page 241: ...xing assembly nip width However if the nip width is not correct faulty fixing may occur Therefore check the fixing assembly nip width by following the procedures described below If the nip width is ou...

Page 242: ...999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 8 Figure 13 111 Table 13 101 a c 15mm 15mm Direction of paper feed Center of A3 size printer paper Dimensions 5 5 1 0 mm 1 0 mm or l...

Page 243: ...ment 1 Automatic shading adjustment 1 Open the 3 covers of the control panel s one touch panel Set the slide switch ON 2 Enter the service mode and select TEST MODE See page 13 111 3 Press 2 on the co...

Page 244: ...gure 13 114 6 Refer to Table 13 102 Work out the input value that corresponds to the measure ment taken in step 5 7 Select 8 CCD from service mode 6 SCANNER Enter the value worked out from the leading...

Page 245: ...measurement Input measurement 30 0 118 40 2 158 30 3 119 40 4 159 30 5 120 40 7 160 30 8 121 40 9 161 31 0 122 41 2 162 31 3 123 41 4 163 31 5 124 41 7 164 31 8 125 41 9 165 32 0 126 42 2 166 32 3 12...

Page 246: ...age below will be displayed Figure 13 115 5 When the display shown in Figure13 110 is displayed push 1 2 3 and 4 on the numeric keypad The status of each sensor will be displayed The following is an e...

Page 247: ...t in the home position RES Not used BCVS copyboard cover open close sensor PS102 on cover open of cover closed NDFS document length sensor1 PS802 on document present of no document DLS0 document lengt...

Page 248: ...d after replacement Install ROM DIMM Install additional memory When installing additional memory do it when the jumper plug JP1 is removed from the image processor PCB or when it is in the OFF positio...

Page 249: ...e and humidity near a water faucet hot water heater or humidifier a cold location near naked flame or in a dusty location c Do not place in an area with ammonia fumes d Do not place in direct sunlight...

Page 250: ...nce plate If there is dirt clean with a mild detergent or alcohol If there are scratches replace the scratched part 4 Check the cartridge If the surface of the photosensitive drum is scratched replace...

Page 251: ...ng failure can be resolved by use of the recommended paper which is stored in a proper environment advise that the user use the recommended paper or instruct the user in storage meth ods for recording...

Page 252: ...transfer guide Clean the contacts Replace the transfer charging roller End Checks When new unopened copy paper is used does the density become darker Make a test print following the direc tions on pag...

Page 253: ...the CCD unit is replaced 2 Too Dark Cause Dirty scanner assembly Automatic shading correc tion Cartridge High voltage contact point pin on the DC controller PCB Developing bias Image proces sor PCB S...

Page 254: ...End Reconnect the cable End Replace the image processor PCB Checks Make a test print following the direc tions on page 13 120 Is the output image blank Is the trouble resolved when the car tridge is...

Page 255: ...resolved when the car tridge is replaced Are problems occurring due to defor mity of the high voltage contact point pin JH401 on the DC controller PCB Is the trouble resolved when the CCD unit is rep...

Page 256: ...the re charging eliminator Is the dirt s cycle at an approximately 54mm pitch Is the dirt s cycle at an approximately 52mm pitch Is the trouble resolved when the fix ing assembly inlet guide is cleane...

Page 257: ...to poor contact of the flat cable Poor drum sen sitivity of the developer cylin der drum Fixing assembly Steps 1 2 Yes No YES YES NO Action Replace the cable End Replace the fixing assembly Checks Is...

Page 258: ...static charge eliminator Is the trouble resolved when the car tridge is replaced 13 Leading Edge Displacement Cause Document Paper curl Paper overload Pick up roller Feed roller Separation roller Regi...

Page 259: ...lcohol Then apply a small amount of lubricant End Replace the gear Reconnect the connec tor End Replace the DC con troller PCB Checks Is trouble occurring due to twisting or fraying of the wire that i...

Page 260: ...the power plug connected Is the prescribed voltage being sup plied to the outlet Are fuses F3 F4 or F5 on the DC power supply PCB blown 2 No LCD display on the control panel Cause Monitor Display con...

Page 261: ...ection Check from Item 6 Reset the cassette Reset the paper Replace the pick up roller Replace damaged gears Reconnect the connec tor End Replace the DC con troller PCB Checks Is the No paper message...

Page 262: ...the lifting plate is properly set Check the multifeeder pick up roller Clean the surface of the roller If that does not resolve the problem replace the pick up roller If the connectors are making poor...

Page 263: ...replace the pick up roller Find the reason why the fuse blew Reconnect the connec tors Replace the pick up solenoid of the corre sponding pick up level End Replace the feeder control PCB Checks Is the...

Page 264: ...ris on the scanner rail surface and that nothing is touching the scanner If the trouble is caused by a faulty connection reconnect the connec tor End Replace the image processor PCB Checks Is the scan...

Page 265: ...or PCB properly connected Is the trouble resolved when the speaker is replaced 10 The Set cartridge indicator does not go out Cause Cartridge High voltage contact point pin Main unit and cartridge Hig...

Page 266: ...d If the problem cassette is the Main unit cas sette replace the DC controller PCB If the problem cassette is a cassette feeder cas sette replace the corre sponding feeder con troller PCB Checks Is th...

Page 267: ...erly Is the cable between connector J309 on the DC controller PCB and con nector J501 on the sensor PCB properly connected Is the trouble resolved when the sen sor PCB is replaced 13 JAM indicator doe...

Page 268: ...per jams occur in this machine are as shown below 1 Pick up assembly 2 Feeder assembly 3 Fixing Delivery area Figure 13 301 Reference The figure above depicts a machine with a 3 level cassette feeder...

Page 269: ...pick up feeding clutch CL301 Checks Does the trouble occur at cassette pick up Is the pick up roller of the selected pick up level rotating Is the cassette set properly Is the trouble resolved when a...

Page 270: ...pen replace it Check that the lifting plate retaining cam isn t out of alignment Replace damaged gears Reconnect the connec tors End Replace the DC con troller PCB Checks Is the multifeeder pick up ro...

Page 271: ...n roller rotating Is the trouble resolved when paper recommended by Canon is used Check the surface of the registration roller Is it normal Is the nip width between the registra tion roller and the re...

Page 272: ...h paper over 250 sheets Is the trouble resolved when new paper is used Does double feeding occur at cas sette pick up Is the cassette separation claw mis shapen Check the surface of the separation rol...

Page 273: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 39 IV ELECTRICAL PARTS POSITIONS FUNCTIONS...

Page 274: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 40 A Clutches solenoids Figure 13 401 SL651 SL301 SL302 CL301 CL302 SL303...

Page 275: ...AN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 41 Code Function CL301 Pick up feeder roller drive CL302 Registration roller drive SL301 Main unit pick up roller drive SL302 Multifeeder pick up roll...

Page 276: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 42 B Motor fan Figure 13 402 M701 FM301 M801 M601 M651...

Page 277: ...1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 43 Motors fans Table 13 402 Symbol Code Function M601 Main motor M701 Scanner motor M651 Feeder motor cassette feeder M801 Laser sc...

Page 278: ...RIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 44 C Sensors Figure 13 403 PS101 PS102 PS306 PS305 PS501 PS304 PS301 PS303 PS302 PS652 P...

Page 279: ...ome position sensor PS102 Copyboard cover open close sensor PS301 Paper leading edge sensor PS302 Registration paper sensor PS303 Pick up sensor PS304 Paper width sensor PS305 Cassette paper supply se...

Page 280: ...IGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 46 D Switches lamps miscellaneous Figure 13 404 LA20 SW301 SW201 SW651 TH1 H1 H2 SW101 Sp...

Page 281: ...s lamps miscellaneous Table 13 404 Symbol Code Function SW101 Power supply switch SW201 Cassette size sensor switch Main unit SW301 Front cover open close sensor switch SW651 Cassette size sensor swit...

Page 282: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 48 E PCBs Figure 13 405 14 12 13 2 15 5 4 6 3 8 1 9 10 11 7...

Page 283: ...Inverter PCB Sensor PCB DC power supply PCB NCU PCB Modem PCB Modular PCB Laser scanner motor driver Laser driver PCB BD PCB Main motor driver Function Image processing DC load control CCD drive analo...

Page 284: ...LEDs leak a small amount of current even when normal and therefore glow faintly even when they are off Do not mistake this phenomenon for their being ON 2 VRs which may be adjusted in the field VRs w...

Page 285: ...up battery BAT1 electrification jumper plug JP3 Data control user data service mode data memory backup battery BAT2 electrification jumper plug BAT1 Fax transmission image memory backup battery BAT2 C...

Page 286: ...2 DC controller PCB Sensor PCB DC controller PCB Figure 13 407 VR402 For factory adjustment Sensor PCB Figure 13 408 VR401 VR for image leading edge margin adjustment SW401 Push switch for test print...

Page 287: ...1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 53 DC power supply PCB Figure 13 409 J109 J106 J108 J111 J104 J107 J105 J103 AC inlet Power s...

Page 288: ...OPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 54 3 Feeder controller PCB Cassette feeder Figure 13 410 J652 J655 J651 J656 J653 J65...

Page 289: ...adjusted at the time of servic ing 4B NCU special settings Do not change the settings 4C ISDN Not adjustable 5 TYPE Country version settings When the country version settings are programmed the stand...

Page 290: ...L RX READY TO SEND RESOLUTION DENSITY IMAGEQUALITY STANDARD STANDARD TEXT SHEET BOOK SENDING 13 01 99 WED 09 04 1 Select user mode Press the data registration key 1 Select service mode Press the key o...

Page 291: ...re setting Communication trouble countermeasure setting Standard function DIS signal setting Scanning condition setting Closed network connection function setting Closed network connection ID setting...

Page 292: ...ERVICEMAN 2 OFF 8dBm 9dBm 10dBm 14dBm 15dBm Reserved Reserved Reserved Reserved NL equalizer setting Phone line monitor setting Output level setting V 34 modulation speed upper limit V 34 data speed u...

Page 293: ...e setting before ID code NCC pause time setting after ID code Reserved Reserved Direct mail prevention function set number of digits of telephone number to be checked T0 timer T1 timer Reserved T30 EO...

Page 294: ...9 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 60 4B NCU 1 TONE PULSE 4A SPECIAL SW01 SW04 4C ISDN 2 DIAL TONE 3 2nd DIAL TONE 4 BUSY TONE 0 5 BUSY TONE 1 6 REORDER TONE 7 MULTI 8 A...

Page 295: ...eception a long document image Reserved Reserved Leading edge margin Trailing edge margin 1 SSSW 1 Bit SW 2 SLICE 3 GAMMA 4 Numeric 5 Output Adjust 6 LUT 1 fno 7 LUT 2 adj 8 CCD 9 BOOK 10 MODEL scanne...

Page 296: ...7 initialization 4A 4B initialization 4C initialization System dump list initialization Number of printed pages input Number of scanned pages input Activity management report initialization All data i...

Page 297: ...0000010 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 000000...

Page 298: ...0000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000 00000000 00000000 SW18 0000...

Page 299: ...00000000 00000000 00000000 00000010 00000010 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000...

Page 300: ...00000 00000010 00000000 00000000 00000010 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000...

Page 301: ...00 SW10 00000000 00000000 SW11 00000000 00000000 SW12 00000010 00000010 SW13 00000000 00000000 SW14 00000000 00000000 SW15 00000000 00000000 SW16 00000011 00000011 SW17 00000000 00000000 SW18 00000000...

Page 302: ...3500 3500 3500 3500 015 120 120 120 120 120 120 016 4 2 4 2 4 4 017 100 40 100 100 100 75 018 0 20 0 0 0 0 019 400 200 400 400 400 250 020 100 40 100 100 100 100 021 0 20 0 0 0 0 022 400 200 400 400...

Page 303: ...0 6000 5500 5500 5500 5500 011 3500 3500 3500 3500 3500 3500 015 120 120 120 120 120 120 016 2 4 2 4 4 2 017 30 100 100 100 100 40 018 30 0 0 0 0 20 019 400 400 300 400 400 200 020 30 100 100 100 100...

Page 304: ...0 5500 5500 5500 5500 5500 011 3500 3500 3500 3500 3500 3500 015 120 120 120 120 120 120 016 4 4 4 4 4 4 017 30 150 40 40 40 100 018 30 0 20 20 20 0 019 400 300 200 200 200 400 020 30 40 40 40 40 100...

Page 305: ...3500 4500 5500 4000 5500 011 3500 3500 3500 3500 3800 3500 015 120 120 120 120 120 120 016 4 4 4 4 4 4 017 100 40 100 40 30 100 018 0 20 0 20 30 0 019 400 200 400 200 400 400 020 100 40 100 100 150 10...

Page 306: ...etting TYPE CZECH SLOVENIA 3 NUMERIC Param 002 10 10 003 15 15 004 12 12 005 4 4 006 4 4 009 6 6 010 5500 5500 011 3500 3500 015 120 120 016 4 4 017 100 100 018 0 0 019 400 400 020 100 100 021 0 0 022...

Page 307: ...0000 SW12 00000000 00000000 00000000 00000000 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 0000...

Page 308: ...000000 SW12 00000000 00000000 00000000 00000000 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00...

Page 309: ...0000000 SW12 00000000 00000000 00000000 00000000 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 0...

Page 310: ...00000 SW12 00000000 00000000 00000000 00000000 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 000...

Page 311: ...00000 00000000 SW09 00000000 00000000 SW10 00000000 00000000 SW11 00000000 00000000 SW12 00000000 00000000 SW13 00000000 00000000 SW14 00000000 00000000 SW15 00000000 00000000 SW16 00000000 00000000 S...

Page 312: ...APTER 13 TROUBLESHOOTING 13 78 SW01 0 0 0 0 0 0 0 0 B i t 7 B i t 6 B i t 5 B i t 4 B i t 3 B i t 2 B i t 1 B i t 0 0 1 2 3 4 5 6 7 Bit Function Service error code Error dump list Secret ID number whe...

Page 313: ...ertain items can not be set by the user depend ing on the country setting When Setting possible is selected all items are user selectable regardless of the country type setting Bit 7 When setting rest...

Page 314: ...output Reference Actions when Prohibit is selected a Error occurrence will not receive at this time even if a transmission arrives b After error clearing memory clear report is output automatically Wh...

Page 315: ...N INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 81 SW No Bit No Function 03 0 Reserved Bit setting 1 0 1 High speed transmission echo protect tone Send...

Page 316: ...ia the numeric key pad Refer to the chart below for settings for transmission modes International transmission 1 ignores the first DIS signal sent by the reception machine International transmission 2...

Page 317: ...t the number to 2 COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 83 SW No Bit No Function 04 0 Reserved Bit setting 1 0 1 CI signal...

Page 318: ...atible with 230V machines Bit 6 Selects whether or not to transmit a CNG signal in manual transmission When errors occur frequently check whether send CNG signal is selected Bit7 Selects whether or no...

Page 319: ...IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 85 SW No Bit No Function 05 0 Reserved Bit setting 1 0 1 Reserved 2 Reserved 3 Bit transmission of DIS signal bit 33 and later Prohibit Do not...

Page 320: ...rfine mode can be set when an image quality mode other than TEXT mode is selected COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 86...

Page 321: ...h 8 Bit 7 Selects whether or not to use closed network connection transmission function trans mission When you wish to send a fax only to a specified machine select yes and set the same ID as the rece...

Page 322: ...N GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 88 SW No Bit No Function 08 0 Closed network connection ID bit 0 Bit setting 1 0 1 Closed network connection ID b...

Page 323: ...top key is pressed No consecutive polling reception is not performed COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 89 SW No Bit No...

Page 324: ...refer to the following page and set the appropriate time When do not set is selected for Bit 7 the one page time out interval is controlled by Bit 0 and Bit 0 regardless of the communication mode SW...

Page 325: ...Time out interval when receiving Table 13 513 Bit Time out interval 8 minutes 16 minutes 32 minutes 64 minutes 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 0 0 1 1 Bit Time out interval 8 minutes 16 minutes 32 mi...

Page 326: ...andard paper size classification to be changed By setting this switch the document paper size display and setting and automatic iden tification etc are used to judge the standard paper size SW No Bit...

Page 327: ...tor does not display Bit 1 Selects user mode 01 data registration 05 printer settings 06 name stack size 02 on Selects whether or not to include the multi feeder in the add paper judgment conditions w...

Page 328: ...lays the abbreviation NSF signal data sent from the other party s machine in the report Bit 3 When display is selected 06 message language is displayed in the user mode s sys tem settings SW No Bit No...

Page 329: ...s whether or not to interrupt communications to all destinations when broadcast transmission is interrupted Bit 7 Selects whether or not to output an error report when the stop key is pressed to inter...

Page 330: ...the called side s DIS signal Uses V 21 protocol When sending a manual transmission V 8 late start is disabled regardless of this set ting Bit 3 Selects whether or not to declare V 8 in the DIS signal...

Page 331: ...ICEMAN 1 2 telephone line monitoring sound is output from the speaker from initiation of communications until end of communications OFF Monitor sound is not output No 005 006 007 008 009 Function NL e...

Page 332: ...occurring in the V 34 primary channel Bit 009 Selects the data transmission speed upper limit occurring in the V 34 primary channel from the 2 4K 33 6Kbps range at 2400bps intervals Error codes for e...

Page 333: ...tion 2 2 to 99 times 004 RTN signal transmission condition 3 1 to 99 lines 005 NCC pause time setting before ID CODE 1 to 60 seconds 006 NCC pause time setting after ID CODE 1 to 60 seconds 009 Compar...

Page 334: ...gnated telephone number is restricted by the memory box function or direct mail prevention function setting Change this parameter before entering telephone numbers Error codes for errors which occur i...

Page 335: ...cognizes hooking longer than 500ms as being on hook No 27 Use it to change the period of time spent to detect the header flag of a V 21 low speed command Decrease it so that it is as close to 15 150ms...

Page 336: ...MR encoding When faulty images result from MMR encoding select prohibit This bit is effective when Bit 0 is set to do not prohibit Table 13 522 Bit 2 Selects whether or not to perform hyper control at...

Page 337: ...hen receiving is finished when receiv ing from memory Bit 2 Sets whether or not to ring the completion tone when received image printing is fin ished SW No Bit No Function 04 0 Setting prohibited Bit...

Page 338: ...E When country type setting is performed the standard values for each item s parame ters in 1 SSSW to 4 NCU are entered at one time 6 Document scanning function setting 6 SCANNER When this item s sett...

Page 339: ...nning is given priority the order will be LTRR A4R LGL even when bit 1 and 0 are set to 0 Bit 2 Selects whether or not to output a report in a cassette other than the one selected when a cassette is s...

Page 340: ...a report cassette has been specified a report can only be output from the speci fied cassette Bit 7 Selects whether or not to set sub scanning priority record Set When B4 and A4R size paper are set a...

Page 341: ...g page original size For example when a document the length of 2 5 A4R pages is received the document will be divided onto three A4R pages and print ed At that time the image will be output at the ori...

Page 342: ...ng edge margin No 14 Sets the trailing edge margin The length of the margin changes according to the paper length A5 Setting value 148 5 297 A3 Setting value 420 297 A4R Setting value 297 210 The comb...

Page 343: ...REPORT ALL Data that are initialized Data entered by TEL Entry One touch dial speed dial group dial entries Data in user data memory management Data entered in user data and in SSSW 1 3 Data in the u...

Page 344: ...e not delet ed or initialized SERVICE SW User data data in service mode items 6 7 NCU Data in service mode settings 4A 4B ISDN Data in service mode setting 4C SERVICE DATA Management data system dump...

Page 345: ...MODEM NCU test 4 MODEM NCU Performs relay operations test modem DTMF tonal signal transmission and receiv ing tests AGING test 5 AGING TEST Illuminates the scanning lamp and drives the ADF document t...

Page 346: ...select TEST MODE and depress the set key After finishing the TEST MODE press the stop key then the clear key Figure 13 509 1 D RAM 1 2 TEST MODE 1 7 9 E40 2 CCD TEST 1 8 3 PRINT 0 9 3 PRINT 3 1 WHITE...

Page 347: ...CML ON RELAY 1 010000 1 1 P ON RELAY 1 001000 1 2 S ON RELAY 1 000100 1 3 H ON RELAY 1 000010 1 4 D ON RELAY 1 000001 1 5 R ON RELAY 2 100000000 2 0 CMP ON RELAY 2 010000000 2 1 NZ ON RELAY 2 00100000...

Page 348: ...ING 13 114 Figure 13 511 4 5 DTMF Tx TEST 4 5 DTMF Tx TEST 0 4 5 DTMF Tx TEST 1 4 5 DTMF Tx TEST 2 4 5 DTMF Tx TEST 3 4 5 DTMF Tx TEST 4 4 5 DTMF Tx TEST 5 4 5 DTMF Tx TEST 6 4 5 DTMF Tx TEST 7 4 5 DT...

Page 349: ...OTING 13 115 Figure 13 512 4 2 FREQ 1 7 4 2 FREQ 462 Hz 4 2 FREQ 1100 Hz 4 2 FREQ 1300 Hz 4 2 FREQ 1500 Hz 4 2 FREQ 1650 Hz 4 2 FREQ 1850 Hz 4 2 FREQ 2100 Hz 4 4 G3 Tx 0 8 4 4 G3 Tx 300 bps 4 4 G3 Tx...

Page 350: ...3 116 Figure 13 513 4 6 TONE Rx 000 4 8 V 34 G3 Tx TEST Baud 3429 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2400 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 3000 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2800 Speed 33 6...

Page 351: ...2 01 3 01 5 01 8 01 10 07 11 0B BSCT of BBOC NONE 21 38 22 04 33 01 35 01 39 01 100 01 ML T on A4 TN on RS of JAM of HPS on RES on BCVS of NDFS of DLS0 of DLS1 of 6 4 ADF P 0001 0234 6 6 SPEAKER FRE...

Page 352: ...NTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 118 Figure 13 515 7 DA TA SET SET 0 NO STOP 8 BOOK TEST 1 6 8 1 BOO K FEE D TEST P 0000 0000 8 2 BOOK POS ADJ P 0000 0000 8 3 HP ADJ P 0000...

Page 353: ...ated on the display Figure 13 516 When a D RAM test is performed the image data saved in the image memory are cleared Therefore output the images before performing the test when there are saved images...

Page 354: ...n printing mode When you press 3 on the numeric key pad the PRINT TEST is selected There are two service use print patterns They are shown below Do not use the other print patterns as they are for fac...

Page 355: ...NG 13 121 Remarks When the test print switch SW401 on the sensor PCB is pressed the print patterns shown below are output By outputting these test prints you can conduct a print check with the scannin...

Page 356: ...ker DTMF signal reception test Output the DTMF signal from the modem through the telephone line connection terminal and the speaker Tonal signal reception test Put the specific frequency received from...

Page 357: ...0Hz 5 1650Hz 6 1850Hz 7 2100Hz Remarks Frequency and each frequency s output level conform to the service mode s output level setting c G3 signal transmission test When 4 on the numeric key pad in the...

Page 358: ...o the service mode settings e Tonal DTMF signal reception test When 6 on the numeric key pad in the MODEM NCU TEST menu is pressed the tonal signal and DTMF signal reception 0 test is selected This te...

Page 359: ...e V 24 G3 transmission signal from the modem shown below is output using the telephone line connection terminal and the speaker The modulation rate baud rate is changed using the numeric key pad and t...

Page 360: ...tion panel s slide switches c Sensor test Tests operation of each sensor d ADF test Tests ADF operation e Stamp test Completion stamp operation test f Speaker test Speaker operation test g Operation p...

Page 361: ...ss 1 on the numeric key pad DS document sensor PS801 on document of no document DES document leading edge sensor PS805 on document of no document DOC document width sensor PS851 PS852 displays the wid...

Page 362: ...level cassette feeder paper size detection switch displays paper size CT3 second level cassette feeder add paper sensor PS651 on paper available of add paper second level cassette feeder paper size d...

Page 363: ...the sensor test screen displays shown below are displayed An example of the screen display is shown below and the meaning of the display is described Figure 13 524 Press 5 on the numeric key pad 0 01...

Page 364: ...its displays 0 and lower 4 bits 2 as shown above if the bit pattern is fixed according to the conversion chart below at 0000 0010 bit 1 becomes 1 Status 8 s bit 1 is a status which indicates a fixing...

Page 365: ...ad the charts as shown below Figure 13 526 Printer status information list 0 1 2 3 4 5 6 7 Bit Meaning 1 0 Parity bit odd number Fixing assembly trouble Scanner unit trouble Fan motor trouble Reserved...

Page 366: ...mal 5 Reserved 6 BD signal trouble Out of order Normal 7 Reserved Table 13 529 Bit 3 When the registration clutch is turned off then on again and the recording paper leading edge sensor is ON this bec...

Page 367: ...n motor trouble Out of order Normal 4 Reserved 5 Feeder assembly trouble Out of order Normal 6 Reserved 7 Reserved Table 13 530 Bit 1 When trouble is detected in the fixing assembly s fixing heater an...

Page 368: ...t Meaning 1 0 0 Parity bit odd number 1 Reserved 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Main motor trouble Out of order Normal 7 0 Table 13 531 Bit 6 When the ready signal does not come continu...

Page 369: ...low temperature detected Abnormal Normal 6 Faulty startup detected Abnormal Normal 7 0 Table 13 532 Bit 2 When power is not supplied to the fixing assembly this becomes 1 Bit 4 When the temperature o...

Page 370: ...mode When 5 on the numeric key pad in the FACULTY TEST menu is pressed the stamp test is selected The stamp test has the following two menus Test menu 1 When 1 on the numeric key pad in the Stamp TEST...

Page 371: ...o 5kHz at 100Hz intervals The sound volume is also switched Check that the signal sound is coming out of the speaker Figure 13 529 6 5 STAMP 1 2 Press 1 on the numeric key pad 6 5 STAMP Press 2 on the...

Page 372: ...en the start key is pressed all the lamps on the Operation panel are illuminated Operation button test When the start key is pressed after the LED lamp test has finished the key test is selected Press...

Page 373: ...gure 13 530 6 7 OPERATION PANEL Display test Press Start key Press start key All white display Press start key All black display Press start key Border display Press start key Checker pattern display...

Page 374: ...enu is pressed test menu 3 is selected In this test the display will go from OFF to ON when CNG is detected from the telephone line connection terminal h 3 Test menu 4 When 4 on the numeric key pad in...

Page 375: ...scanning test 8 BOOK TEST When 8 on the numeric key pad in the TEST MODE menu is pressed the BOOK test is selected In this test the scanning lamp is illuminated and it is checked whether the scanning...

Page 376: ...utput the reports after pressing the Report key Coded dial list 1 use the up and down arrow shift keys to select Group dial list the desired report and then press Set 1 touch Detail To output the tele...

Page 377: ...13 143 2 Reports output automatically The reports shown below are output automatically according to user mode settings Report types Setting Tx report Automatically output according to the output sett...

Page 378: ...timer transmission relay reception confidential reception memory reception memory box transmission memory box reception DESTINATION TEL ID one touch dial speed dial numbers PGS total number of pages...

Page 379: ...eport key when in the service mode Select error codes and dump lists the lists you would like to output and press the set included key Error transmission report Set the output in the user mode s repor...

Page 380: ...CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 146 a System data list Displays the service software switch and service parameter settings status...

Page 381: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 147 Figure 13 603...

Page 382: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 148 Figure 13 604...

Page 383: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 149 Figure 13 605...

Page 384: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 150 Figure 13 606...

Page 385: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 151 Figure 13 607...

Page 386: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 152 Figure 13 608...

Page 387: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 153 Figure 13 609...

Page 388: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 154 Figure 13 610...

Page 389: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 155 Figure 13 611...

Page 390: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 156 Figure 13 612...

Page 391: ...COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 157 Figure 13 613...

Page 392: ...Number of pages sent and received by document size 4 Number of pages sent and received by modem speed 5 Number of pages sent and received by mode standard fine superfine ultra fine 6 Number of pages...

Page 393: ...INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 13 TROUBLESHOOTING 13 159 Displays information about the three most recent communication errors Figure 13 615 2 3 4 5 6 7 8 9...

Page 394: ...8 signal code contents received from the other party s machine 7 Symbol speed used by primary channel 8 Data speed used by primary channel 9 0 fixed 10 Code output by modem when transaction ends in er...

Page 395: ...nd error dump lists to the error transmission report To include service error codes and error dump lists set service mode SSSW SW01 When the transmission results report is set to include transmitted i...

Page 396: ...8 signal code contents received from the other party s machine 7 Symbol speed used by primary channel 8 Data speed used by primary channel 9 0 fixed 10 Code output by modem when transaction ends in er...

Page 397: ...on in the ADF service manual 0001 TX Document jam Cause 1 page document length is more than 1 m or takes more than the prescribed time 32 minutes to send copy Takes more than the prescribed time 32 mi...

Page 398: ...the cause investigated Increase the T1 timer by 3 NUMERIC Param 011 so it won t time out No countermeasure possible because the communications mode is a specification of the machine See 1 SSSW SW03 fo...

Page 399: ...ty s machine is out of paper Cause TEL LINE TYPE set incorrectly Telephone line connection time is long Time limit expires due to other party s machine s busy signal Time limit expires due to other pa...

Page 400: ...i dential transmission is not possible 0033 TX Confidential transmission not possible Cause The other party s machine s telephone number is not registered in autodial at the time of broadcast transmis...

Page 401: ...e other party s machine s relay box and send a relay originating transmis sion Have the relay originating user s telephone number entered in the relaying machine s one touch dial or coded dial Contact...

Page 402: ...e normal G3 transmission 0081 TX Other party s machine has no ITU T recommended password reception function Cause DIS bit 47 received from the other party s machine becomes 0 Countermeasure Send to an...

Page 403: ...Memory transmission reservation canceled Cause Checksum error Displayed upon image processor PCB replacement SRAM fault and back up battery replacement Countermeasure Press the set key TX DATA ERROR d...

Page 404: ...properly receive the image signal or Q signal 2 Lower the Tx start speed in user mode system settings 3 Adjust the NL equalizer in 2 MENU parameter 005 so the other party s machine can properly receiv...

Page 405: ...s first DIS 4 When calling manually press the start button after you have heard the other party s first DIS At time of reception No countermeasure is possible because modem speed is a specification of...

Page 406: ...eceived by the other party s machine The other party s machine malfunctions due to echo Countermeasure 1 Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly...

Page 407: ...se The line condition is poor After a 2400 bit s signal is received the signal from the other party s machine is not properly received Malfunction due to echo Countermeasure 1 Have the other party s m...

Page 408: ...wered 3 Adjust the NL equalizer in 2 MENU para meter 005 so the other party s machine can properly receive the image signal 4 Ease the RTN transmission conditions by 3 NUMERIC Param 002 004 so RTN is...

Page 409: ...hen the other party s machine is made by another manu facturer contact the other party and have them set the machine so that is can perform polling transmission Set the document and have the other par...

Page 410: ...rint the image 229 RX Memory reception due to recording system lock Cause ENCODE control s UPI operation did not end normally Countermeasure Replace the image processor PCB 0232 TX ENCODE control unit...

Page 411: ...IS 3 When calling manually press the start button after you have heard the other party s first DIS 4 Have the other party lower the output level so the other party s machine will not receive echoes 02...

Page 412: ...echo protect tone to the V29 modem signal in 1 SSSW SW03 Bit 1 0282 TX Limit for the number of protocol signal re transmissions is exceeded during transmission Cause The line condition is poor After M...

Page 413: ...eceive 1 Refer to 1 SSSW SW03 for echo coun termeasures 2 When registering in autodial add a long pause after the telephone number so there will be no response to the other party s first DIS 3 When ca...

Page 414: ...at time of transmission Cause Protocol signal abnormality Countermeasure Record the communication procedure sound on DAT and analyze it 0290 TX Signal other than PIN PIP MCF RTP RTN received after MP...

Page 415: ...ller PCB 0323 RX Abnormal nBD signal output in the laser scanner unit Cause Internal unit fault main motor does not turn Internal unit fault exhaust fan does not turn Countermeasure 1 Check the connec...

Page 416: ...o a range of 8 to 15dBm 0672 TX Line is released due to T1 time out when the procedure does not proceed from phase 2 to beyond phase 3 during V 34 transmission Cause The transmitter s line is cut at p...

Page 417: ...Countermeasure 1 Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly receive PPS NULL 2 Adjust the NL equalizer in 2 MENU para meter 005 so the other party...

Page 418: ...ut but a significant signal can not be properly received Countermeasure Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly receive CTC Have the other party...

Page 419: ...data entry s Tx settings 2 After registering one touch or coded dial ing in the user mode lower Tx speed set ting using detailed settings 0758 TX Limit for the number of protocol signal re transmissio...

Page 420: ...ected and the limit for number of protocol sig nal re transmissions is exceeded after PPS EOM output Cause The line condition is poor and PPS EOM can not be properly received The stop button was press...

Page 421: ...party s machine can not receive PPS EOP properly The line condition is poor and the signal can not be received properly Countermeasure 1 Raise the modem output level in 2 MENU parameter 007 so the oth...

Page 422: ...ive properly The line condition is poor After PPS EOP output PPR was received 4 times and CTC was output but a significant signal can not be properly received Countermeasure Raise the modem output lev...

Page 423: ...gs 0773 TX Limit for the number of protocol signal re transmissions is exceeded or T5 time limit 60 seconds is exceeded after EOR NULL output Cause The line condition is poor and frequently the other...

Page 424: ...e The line condition is poor and the other party s machine can not properly receive EOR MPS The stop button was pressed during com munications Countermeasure Raise the modem output level in 2 MENU par...

Page 425: ...ty s first DIS 4 Have the other party lower the output level so the other party s machine will not receive echoes 0779 TX ERR received after EOR MPS output Cause The line condition is poor and the oth...

Page 426: ...machine can properly receive the image signal 2 Adjust the NL equalizer in 2 MENU parameter 005 so the other party s machine can properly receive the image signal 1 Refer to 1 SSSW SW03 for echo coun...

Page 427: ...ting using detailed settings 0788 TX Limit for the number of protocol signal re transmissions is exceeded or T5 time limit 60 seconds is exceeded after EOR EOP output Cause The line condition is poor...

Page 428: ...ation signal on DAT and analyze it 0791 TX RX Signal other than a significant signal received during ECM mode procedure Cause The line condition is poor and the other party s machine can not receive t...

Page 429: ...5 Cause The communication codec is busy Countermeasure 1 Turn the power off then on 2 Replace the FAX PCB 0795 TX RX Problem occurred in the communications decoding processing Cause EOR output attempt...

Page 430: ......

Page 431: ...N INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON APPENDIX A GENERAL TIMING CHART A 1 B SIGNALS AND ABBREVIATIONS A 3 C GENERAL CIRCUIT DIAGRAM A 5 D LIST OF SPECIAL TOOLS A 11 E SOLV...

Page 432: ......

Page 433: ...SL301 Pick up vertical path clutch CL301 Pick up sensor PS303 Registration clutch CL302 Registration sensor PS302 Paper leading edge sensor PS301 Paper width sensor PS304 Primary charging roller bias...

Page 434: ...A 2 COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON...

Page 435: ...PON SCANNING LAMP DRIVE command LON LASER ON command MMD MAIN MOTOR DRIVE command MRDY MAIN MOTOR READY signal PRACON PRIMARY BIAS AC CONTROL signal PS101S SCANNER HOME POSITION signal PS102S COPYBOAR...

Page 436: ......

Page 437: ...d Scanner home position sensor Copyboard cover open close sensor B A COM B COM A B A GND ADIN CCD OUT EVEN CCD OUT ODD 12 D GND 5U D GND D GND D GND 24U 24U LMPON R GND R GND D GND RCLK D GND SHG ECLK...

Page 438: ...S3 RSTMDM DBUS2 5U DBUS1 5U DBUS0 D GND D GND 5U 5U A10 A11 A9 A8 A7 A6 A5 A4 A3 A2 A1 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 F IOWR F IORD G4 MNT IOCS7 ESS ACT N C G4 SPKON 12V LPS VDO 12V D GND G4 PCI A...

Page 439: ...29 DQ31 DQ32 DQ34 PD2 PD4 PD5 Vss D2 D0 D4 D6 Vcc A0 A2 A4 A6 A8 D9 D11 D13 A9 Vcc A12 CSL CS00 WR N C A13 A15 A17 A19 A20 N C N C N C N C A21 N C A23 N C A25 N C N C CS2L CS10 WP PD4 16 32 RESET D1 V...

Page 440: ...A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 ARG N C GND PCI AC H AC N 10 12 14 11 13 1 3 5 7 9 2 4 6 8 10 12 14 11 13 16 15 18 17 20 19 22 21 24 23 1 3 5 7 9 2 4 6 8 10 12 14 11...

Page 441: ...2 3 1 2 J515 3 1 2 3 1 2 J512 6 5 4 3 2 1 6 5 4 3 2 1 J503 J309 J401 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 5U MPSNS SNSON D GND D GND RGADJ TPRNT D GND 5U MPSNS PS501S D GND D GND RGADJ TSTON D GND 24V CL30...

Page 442: ...TXDOL STERML N C P12 P11 P10 P9 P8 P7 P1 P2 P3 P4 P5 P6 J676 J655 6 5 4 3 2 1 6 5 4 3 2 1 1 2 1 3 2 3 1 2 3 K PS652S GND CLED PS651S GND FLED M651 M SL J671 J670 J652 1 2 3 4 1 2 3 4 1 2 3 4 4 3 2 1...

Page 443: ...ng idea A Each service person is expected to carry one B Each group of five service persons is expected to carry one C Each workshop is expected to carry one No Tool Name Remarks 1 Digital Multimeter...

Page 444: ...e g glass plastics Note and rub ber parts and external covers Cleaning e g metal parts removing oil or toner ADF drive gear Composition Carbon hydrogen of fluorine family Alcohol Surface activating a...

Page 445: ...OFFICE IMAGING PRODUCTSTECHNICAL SUPPORT DEPARTMENT 3 OFFICE IMAGING PRODUCTSTECHNICAL SUPPORT DIVISION CANON INC Printed in Japan REVISION 0 FEB 1999 28319 5 1 Hakusan 7 chome Toride shi Ibaraki 302...

Page 446: ...PRINTED IN JAPAN IMPRIME AU JAPON 0299AB1 51 1 This publication is printed on 70 reprocessed paper...

Page 447: ...REVISION 0 COPYRIGHT 1999 CANON INC CANON GP160 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON FEB 1999 FY8 23B3 000 GP160F 160DF 160...

Page 448: ...CATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MAT TER ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN...

Page 449: ...stment 2 6 6 Check the pressure nip width of the fixing pressure roller 2 6 B Electrical System 2 8 1 Automatic shading adjustment 2 8 2 Image positioning adjustment 2 8 3 Sensor check 2 11 4 Image pr...

Page 450: ...4 55 E Test Mode TEST MODE 4 56 1 Overview 4 56 2 Test Mode menu 4 57 3 D RAM test 1 DRAM 4 64 4 CCD test 2 CCD TEST 4 65 5 PRINT test 3 PRINT 4 65 6 MODEM NCU test 4 MODEM NCU 4 67 7 AGING test 5 AGI...

Page 451: ...ain unit and a single level cassette feeder 2 separa tion rollers and 2 transport rollers A total of 8 including the main unit and a three level cassette feeder 4 separa tion rollers and 4 transport r...

Page 452: ...number of pages of parts that do not need to be replaced until they fail is indicated below As of January 1999 Table 1 2 No 1 2 3 Part Name Pick up roller separation roller Friction bar Stamp unit Pa...

Page 453: ...the transfer guide Clean the separation and transport parts Separation static charge eliminator Transport belt Clean the fixing and deliv ery assemblies Fixing assembly inlet guide Clean the copy boar...

Page 454: ...4 Also take heed of the following points Do not store in direct sunlight Do not store in a location subject to strong vibrations Do not handle roughly or drop Table 1 4 Temperature and humidity condit...

Page 455: ...a location which experiences dramatic changes in temperature or humidity For example next to a heater or air conditioner d Do not store in a location exposed to corrosive gases insecticides etc or in...

Page 456: ...the cartridge has been leveled evenly set the cartridge in the copier If the cartridge is shaken in a manner other than that described above there is the danger that toner may leak from the developin...

Page 457: ...tive to strong light so the cartridge is equipped with a light blocking shutter However if subjected to strong light for an extended period of time white spots and vertical bands may appear on the ima...

Page 458: ...500lux intensity light normal light for 5 minutes However do not expose the cartridge to direct sunlight The sun s rays have a light intensity ranging from approximately 10 000lux to 30 000lux Do not...

Page 459: ...rgin of paper fed from each cassette is 2 5 2 0mm If the standards are off adjust according to the procedure described below 1 Remove the cassette from the cassette level that needs adjustment 2 Loose...

Page 460: ...g edge margin of the test print to 4 0 2 0mm Figure 2 2 3 Attaching the scanner wire Attach the wire following steps 1 to 9 Then perform the mirror positioning adjust ment described on the next page F...

Page 461: ...position of the No 2 mirror mount and then tighten the hexagonal nut Figure 2 4 The mirror positioning tool used in the positioning of the No 2 mirror mount is illus trated below Figure 2 5 Optical s...

Page 462: ...d No 2 mirror mounts With the optical system wire fixing tool for No 1 mirror mount loosened follow the procedures described below to adjust the distance between No 1 and No 2 mirror mounts and then t...

Page 463: ...tioning tool fitted in the holes shown below attach the optical unit wire hexagonal fixing tool Figure 2 9 1 1 2 2 3 3 1 2 3 1 3 A A A B B B B C C C A FY9 3009 040 for rear use When used to adjust the...

Page 464: ...nip width is not correct faulty fixing may occur Therefore check the fixing assembly nip width by following the procedures described below If the nip width is outside the standards replace the fixing...

Page 465: ...R 2 STANDARDS AND ADJUSTMENTS 2 7 Figure 2 11 Table 2 1 a c 15mm 15mm Direction of paper feed Center of A3 size printer paper Dimensions 5 5 1 0 mm 1 0 mm or less 1 0 mm or less 1 0 mm or less a b a b...

Page 466: ...Open the 3 covers of the control panel s one touch panel Set the slide switch ON 2 Enter the service mode and select TEST MODE See page 4 56 3 Press 2 on the control panel s numeric keypad TEST MODE...

Page 467: ...ut the input value that corresponds to the measurement taken in step 5 7 Select 8 CCD from service mode 6 SCANNER Enter the value worked out from the leading edge data 007 and the left edge data 010 i...

Page 468: ...0 2 158 30 3 119 40 4 159 30 5 120 40 7 160 30 8 121 40 9 161 31 0 122 41 2 162 31 3 123 41 4 163 31 5 124 41 7 164 31 8 125 41 9 165 32 0 126 42 2 166 32 3 127 42 4 167 32 5 128 42 7 168 32 8 129 43...

Page 469: ...15 5 When the display shown in Figure 2 15 is displayed push 1 2 3 and 4 on the numer ic keypad The status of each sensor will be displayed The following is an example and explanation of what happens...

Page 470: ...copyboard cover open close sensor PS102 on cover open of cover closed NDFS document length sensor1 PS802 on document present of no document DLS0 document length sensor2 PS803 on document present of n...

Page 471: ...stall additional memory When installing additional memory do it when the jumper plug JP1 is removed from the image processor PCB or when it is in the OFF position Set jumper plug JP1 to the ON positio...

Page 472: ...cated in the diagram to check that they meet the standard value If the clearance length is outside the standard value adjust the height Figure 2 18 2 0mm or more Less than 2 5mm B 1 6mm or more Less t...

Page 473: ...the ADF hinge unit and adjust with the adjusting screw When clearance A is outside the standard value turn the adjusting screw on the left hinge unit When clearance B is outside the standard value tur...

Page 474: ...Skew feed adjustment 1 Checking ADF skew feed Compare the surface position of the DF cover and DF delivery cover to make sure that the surface positions are correctly aligned Figure 2 20 Align the sur...

Page 475: ...skew feed 1 Loosen the right ADF hinge nut 2 Use an Allen wrench to turn the adjusting screw and adjust ADF position 3 After adjusting skew feed tighten the nut to secure the adjusting screw Figure 2...

Page 476: ...e plain paper 64 to 80 g m2 and draw a straight line 10 mm from the paper edge on three sides of the paper to create a simple chart Figure 2 22 2 Place the chart on the copyboard glass and make a dire...

Page 477: ...3 Place the chart in the ADF and make a direct copy to A3 297 420 mm size paper The delivered copy is sample B Make sure that the chart is correctly oriented Figure 2 24 ADF Chart the surface with th...

Page 478: ...measured are a1 a2 a3 b1 b2 and b3 Figure 2 25 5 Make sure that the following values conform to the standard If the values are out side the standard values adjust the image position Right and left reg...

Page 479: ...the service mode 2 Use the shift keys to select 6 SCANNER and press the Set key 3 Use the shift keys to select 8 CCD 4 Use the shift keys to select 014 The 014 parameter is now displayed 5 If a1 b1 De...

Page 480: ...6 SCANNER and press the Set key 3 Use the shift keys to select 8 CCD 4 Use the shift keys to select 015 The 015 parameter is now displayed 5 If a2 b2 Decrease the 015 parameter value If a2 b2 Increase...

Page 481: ...numeric keys for input An increase decrease of 3 in the parameter value yields a displacement of approxi mately 1 mm Reference An increase decrease of 1 in the parameter value yields a displacement of...

Page 482: ......

Page 483: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 1 CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3...

Page 484: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 2 A Clutches solenoids Figure 3 1 SL651 SL301 SL302 CL301 CL302 SL303...

Page 485: ...types Table 3 1 Symbol Code Function CL301 Pick up feeder roller drive CL302 Registration roller drive SL301 Main unit pick up roller drive SL302 Multifeeder pick up roller drive SL303 Completion sta...

Page 486: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 4 B Motor fan Figure 3 2 M701 FM301 M801 M601 M651...

Page 487: ...ENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 5 Motors fans Table 3 2 Symbol Code Function M601 Main motor M701 Scanner motor M651 Feeder motor cassette feeder M801 Laser scanner motor FM301 Exhaust fan...

Page 488: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 6 C Sensors Figure 3 3 PS101 PS102 PS306 PS305 PS501 PS304 PS301 PS303 PS302 PS652 PS651...

Page 489: ...yboard cover open close sensor PS301 Paper leading edge sensor PS302 Registration paper sensor PS303 Pick up sensor PS304 Paper width sensor PS305 Cassette paper supply sensor PS306 Delivery sensor PS...

Page 490: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 8 D Switches lamps miscellaneous Figure 3 4 LA20 SW301 SW201 SW651 TH1 H1 H2 SW101 Speaker...

Page 491: ...e 3 4 Symbol Code Function SW101 Power supply switch SW201 Cassette size sensor switch Main unit SW301 Front cover open close sensor switch SW651 Cassette size sensor switch cassette feeder LA20 Scann...

Page 492: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 10 E PCBs Figure 3 5 14 12 13 2 15 5 4 6 3 8 1 9 10 11 7...

Page 493: ...wer supply PCB NCU PCB Modem PCB Modular PCB Laser scanner motor driver Laser driver PCB BD PCB Main motor driver Function Image processing DC load control CCD drive analog image processing Control pa...

Page 494: ...f current even when normal and therefore glow faintly even when they are off Do not mistake this phenomenon for their being ON 2 VRs which may be adjusted in the field VRs which must not be adjusted i...

Page 495: ...on jumper plug JP3 Data control user data service mode data memory backup battery BAT2 electrification jumper plug BAT1 Fax transmission image memory backup battery BAT2 Control data service mode data...

Page 496: ...or PCB DC controller PCB Figure 3 7 VR402 For factory adjustment Sensor PCB Figure 3 8 VR401 VR for image leading edge margin adjustment SW401 Push switch for test print output J311 VR402 J302 J310 J3...

Page 497: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 15 DC power supply PCB Figure 3 9 J109 J106 J108 J111 J104 J107 J105 J103 AC inlet Power switch PN1...

Page 498: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 16 3 Feeder controller PCB Cassette feeder Figure 3 10 J652 J655 J651 J656 J653 J654...

Page 499: ...RANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 17 4 Modem board Figure 3 11 VR2 VR1 J3 J16 J15 No J3 J15 J16 Role Connector for future expansion NCU interface connector Image processor PCB interfac...

Page 500: ...ettings 1 2 B A J5 S W3 1 5 J4 1 6 J2 1 4 J3 J1 J6 B A S W2 B A S W1 Notation J1 J2 J3 J4 J5 J6 Role Modem Board interface connector Connector for telephone line jack Connector for modular board Conne...

Page 501: ...Document leading edge sensor Reflective sensor PS802 Document length sensor 1 PS803 Document length sensor 2 Motor M801 ADF motor Thermoswitch TH801 ADF motor thermoswitch PCBs Symbol Name Role 1 ADF...

Page 502: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF THE ELECTRICAL PARTS 3 20 Figure 3 14 J813 J812 J811 J814 J815 J810 J801 J802 ADF relay PCB...

Page 503: ...t 4A SPECIAL special settings some settings can be adjusted at the time of servic ing 4B NCU special settings Do not change the settings 4C ISDN Not adjustable 5 TYPE Country version settings When the...

Page 504: ...TY STANDARD STANDARD TEXT SHEET BOOK SENDING 13 01 99 WED 09 04 1 Select user mode Press the data registration key 1 Select service mode Press the key on the user mode screen SERVICE MODE 1 SSSW SERVI...

Page 505: ...setting Standard function DIS signal setting Scanning condition setting Closed network connection function setting Closed network connection ID setting Display indicator setting Reserved Reserved 1 p...

Page 506: ...ed Reserved Reserved Reserved NL equalizer setting Phone line monitor setting Output level setting V 34 modulation speed upper limit V 34 data speed upper limit Items 10 20 Reserved 33 6 31 2 28 8 26...

Page 507: ...after ID code Reserved Reserved Direct mail prevention function set number of digits of telephone number to be checked T0 timer T1 timer Reserved T30 EOLtimer Reserved Hooking Detection time setting...

Page 508: ...R 4 SERVICE MODE 4 6 4B NCU 1 TONE PULSE 4A SPECIAL SW01 SW04 4C ISDN 2 DIAL TONE 3 2nd DIAL TONE 4 BUSY TONE 0 5 BUSY TONE 1 6 REORDER TONE 7 MULTI 8 AUTO RX 9 CNG DETECT 10 RKEY 11 PBX DIAL TONE 12...

Page 509: ...Leading edge margin Trailing edge margin 1 SSSW 1 Bit SW 2 SLICE 3 GAMMA 4 Numeric 5 Output Adjust 6 LUT 1 fno 7 LUT 2 adj 8 CCD 9 BOOK 10 MODEL scanner function settings printer function settings 6...

Page 510: ...lization System dump list initialization Number of printed pages input Number of scanned pages input Activity management report initialization All data initialization TEST MODE 1 to 7 9 TEL USER SW SE...

Page 511: ...000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000 00000000 00000000 SW18 00000000 00...

Page 512: ...00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000 00000000 00000000 SW18 00000000 00000000 00000000 00000000 00000000 00000...

Page 513: ...SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000 00000000 00000000 SW18 00000000 00000000...

Page 514: ...00000000 00000000 00000000 00000000 00000000 00000000 SW16 00000011 00000011 00000011 00000011 00000011 00000011 SW17 00000000 00000000 00000000 00000000 00000000 00000000 SW18 00000000 00000000 0000...

Page 515: ...000 SW12 00000010 00000010 SW13 00000000 00000000 SW14 00000000 00000000 SW15 00000000 00000000 SW16 00000011 00000011 SW17 00000000 00000000 SW18 00000000 00000000 SW19 00000000 00000000 SW20 0000000...

Page 516: ...120 016 4 2 4 2 4 4 017 100 40 100 100 100 75 018 0 20 0 0 0 0 019 400 200 400 400 400 250 020 100 40 100 100 100 100 021 0 20 0 0 0 0 022 400 200 400 400 400 400 023 4 4 4 4 4 4 024 10 10 10 10 10 10...

Page 517: ...3500 3500 3500 015 120 120 120 120 120 120 016 2 4 2 4 4 2 017 30 100 100 100 100 40 018 30 0 0 0 0 20 019 400 400 300 400 400 200 020 30 100 100 100 100 40 021 30 0 0 0 0 20 022 400 400 300 400 400 2...

Page 518: ...3500 3500 3500 015 120 120 120 120 120 120 016 4 4 4 4 4 4 017 30 150 40 40 40 100 018 30 0 20 20 20 0 019 400 300 200 200 200 400 020 30 40 40 40 40 100 021 30 10 20 20 20 0 022 400 400 200 200 200...

Page 519: ...500 3800 3500 015 120 120 120 120 120 120 016 4 4 4 4 4 4 017 100 40 100 40 30 100 018 0 20 0 20 30 0 019 400 200 400 200 400 400 020 100 40 100 100 150 100 021 0 20 0 0 0 0 022 400 200 400 200 300 40...

Page 520: ...10 10 003 15 15 004 12 12 005 4 4 006 4 4 009 6 6 010 5500 5500 011 3500 3500 015 120 120 016 4 4 017 100 100 018 0 0 019 400 400 020 100 100 021 0 0 022 400 400 023 4 4 024 10 10 025 60 60 026 4 4 0...

Page 521: ...00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16...

Page 522: ...0 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW1...

Page 523: ...000 00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 S...

Page 524: ...00000000 00000000 SW13 00000000 00000000 00000000 00000000 00000000 00000000 SW14 00000000 00000000 00000000 00000000 00000000 00000000 SW15 00000000 00000000 00000000 00000000 00000000 00000000 SW16...

Page 525: ...000000 00000000 SW11 00000000 00000000 SW12 00000000 00000000 SW13 00000000 00000000 SW14 00000000 00000000 SW15 00000000 00000000 SW16 00000000 00000000 SW17 00000000 00000000 SW18 00000000 00000000...

Page 526: ...0 0 B i t 7 B i t 6 B i t 5 B i t 4 B i t 3 B i t 2 B i t 1 B i t 0 0 1 2 3 4 5 6 7 Bit Function Service error code Error dump list Secret ID number when confidential reception image is forwarded acco...

Page 527: ...Bit 6 When Setting restricted is selected certain items can not be set by the user depend ing on the country setting When Setting possible is selected all items are user selectable regardless of the...

Page 528: ...to standby after the memory clear report is output Reference Actions when Prohibit is selected a Error occurrence will not receive at this time even if a transmission arrives b After error clearing me...

Page 529: ...image at 200ms intervals CHAPTER 4 SERVICE MODE 4 27 SW No Bit No Function 03 0 Reserved Bit setting 1 0 1 High speed transmission echo protect tone Send Do not send 2 Reserved 3 Reserved 4 Transmissi...

Page 530: ...sion mode can also be set using transmission via the numeric key pad Refer to the chart below for settings for transmission modes International transmission 1 ignores the first DIS signal sent by the...

Page 531: ...erly received by the destina tion machine set the number to 2 CHAPTER 4 SERVICE MODE 4 29 SW No Bit No Function 04 0 Reserved Bit setting 1 0 1 CI signal frequency check Check Do not check 2 Number of...

Page 532: ...check during PSTN PBX in user data set to PBX Bit 6 Selects whether or not to transmit a CNG signal in manual transmission When errors occur frequently check whether send CNG signal is selected Bit7 S...

Page 533: ...CE MODE 4 31 SW No Bit No Function 05 0 Reserved Bit setting 1 0 1 Reserved 2 Reserved 3 Bit transmission of DIS signal bit 33 and later Prohibit Do not prohibit 4 Cut paper declaration by DIS signal...

Page 534: ...dth 214 mm Bit 7 Selects whether or not superfine mode can be set when an image quality mode other than TEXT mode is selected CHAPTER 4 SERVICE MODE 4 32 SW No Bit No Function 06 0 Reserved Bit settin...

Page 535: ...he ID setting is set by the SW08 bit switch 8 Bit 7 Selects whether or not to use closed network connection transmission function trans mission When you wish to send a fax only to a specified machine...

Page 536: ...party s machine CHAPTER 4 SERVICE MODE 4 34 SW No Bit No Function 08 0 Closed network connection ID bit 0 Bit setting 1 0 1 Closed network connection ID bit 1 2 Closed network connection ID bit 2 3 Cl...

Page 537: ...tive polling reception Yes calls until the stop key is pressed No consecutive polling reception is not performed CHAPTER 4 SERVICE MODE 4 35 SW No Bit No Function 09 0 Reserved Bit setting 1 0 1 Reser...

Page 538: ...riate time When do not set is selected for Bit 7 the one page time out interval is controlled by Bit 0 and Bit 0 regardless of the communication mode SW No Bit No Function 12 0 Page time out interval...

Page 539: ...Bit Time out interval 8 minutes 16 minutes 32 minutes 64 minutes 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 1 0 0 1 1 Bit Time out interval 8 minutes 16 minutes 32 minutes 64 minutes 7 6 5 4 3 2 1 0 1 0 0 1 0 1 1...

Page 540: ...data registration 05 printer settings 06 name stack size 02 on Selects whether or not to include the multi feeder in the add paper judgment conditions when set to the size of paper used in the multi...

Page 541: ...m the other party s machine in the report Bit 3 When display is selected 06 message language is displayed in the user mode s sys tem settings SW No Bit No Function 25 0 Transmission telephone numbers...

Page 542: ...all destinations when broadcast transmission is interrupted Bit 7 Selects whether or not to output an error report when the stop key is pressed to inter rupt transmission SW No Bit No Function 26 0 F...

Page 543: ...l When sending a manual transmission V 8 late start is disabled regardless of this set ting Bit 3 Selects whether or not to declare V 8 in the DIS signal when the ANSam signal can not be detected by t...

Page 544: ...utput from the speaker from initiation of communications until end of communications OFF Monitor sound is not output No 005 006 007 008 009 Function NL equalizer Telephone line monitor Transmission le...

Page 545: ...9 Selects the data transmission speed upper limit occurring in the V 34 primary channel from the 2 4K 33 6Kbps range at 2400bps intervals Error codes for errors which occur during transmission due to...

Page 546: ...ion condition 3 1 to 99 lines 005 NCC pause time setting before ID CODE 1 to 60 seconds 006 NCC pause time setting after ID CODE 1 to 60 seconds 009 Compare number of digits in transmitter telephone n...

Page 547: ...mory box function or direct mail prevention function setting Change this parameter before entering telephone numbers Error codes for errors which occur in reception due to RTN signal output error 104...

Page 548: ...hook No 27 Use it to change the period of time spent to detect the header flag of a V 21 low speed command Decrease it so that it is as close to 15 150ms as possible if detection fails because of suc...

Page 549: ...encoding select prohibit This bit is effective when Bit 0 is set to do not prohibit Table 4 21 Bit 2 Selects whether or not to perform hyper control at time of communications SW No Bit No Function 01...

Page 550: ...memory Bit 2 Sets whether or not to ring the completion tone when received image printing is fin ished SW No Bit No Function 04 0 Setting prohibited Bit setting 1 0 1 Completion tone when receiving fr...

Page 551: ...tandard values for each item s parame ters in 1 SSSW to 4 NCU are entered at one time 6 Document scanning function setting 6 SCANNER When this item s setting is changed the quality of scanned images m...

Page 552: ...ity the order will be LTRR A4R LGL even when bit 1 and 0 are set to 0 Bit 2 Selects whether or not to output a report in a cassette other than the one selected when a cassette is specified for report...

Page 553: ...can only be output from the speci fied cassette Bit 7 Selects whether or not to set sub scanning priority record Set When B4 and A4R size paper are set and an A4 length image is received use B4 paper...

Page 554: ...t the length of 2 5 A4R pages is received the document will be divided onto three A4R pages and print ed At that time the image will be output at the original size Do not prohibit Reduce the image and...

Page 555: ...gin The length of the margin changes according to the paper length A5 Setting value 148 5 297 A3 Setting value 420 297 A4R Setting value 297 210 The combined value of Bit 5 and Bit 14 s settings becom...

Page 556: ...red by TEL Entry One touch dial speed dial group dial entries Data in user data memory management Data entered in user data and in SSSW 1 3 Data in the user data mem ory management will not be cleared...

Page 557: ...data data in service mode items 6 7 NCU Data in service mode settings 4A 4B ISDN Data in service mode setting 4C SERVICE DATA Management data system dump list data REPORT Management data activity man...

Page 558: ...rations test modem DTMF tonal signal transmission and receiv ing tests AGING test 5 AGING TEST Illuminates the scanning lamp and drives the ADF document transport motor in fine mode The printer contin...

Page 559: ...ODE press the stop key then the clear key Figure 4 9 CHAPTER 4 SERVICE MODE 1 D RAM 1 2 TEST MODE 1 7 9 E40 2 CCD TEST 1 8 3 PRINT 0 9 3 PRINT 3 1 WHITE 3 PRINT 3 2 BLACK 3 PRINT 3 3 STRIPES 3 PRINT 3...

Page 560: ...2 S ON RELAY 1 000100 1 3 H ON RELAY 1 000010 1 4 D ON RELAY 1 000001 1 5 R ON RELAY 2 100000000 2 0 CMP ON RELAY 2 010000000 2 1 NZ ON RELAY 2 001000000 2 2 CI1 ON RELAY 2 000100000 2 3 CI2 ON RELAY...

Page 561: ...Q 462 Hz 4 2 FREQ 1100 Hz 4 2 FREQ 1300 Hz 4 2 FREQ 1500 Hz 4 2 FREQ 1650 Hz 4 2 FREQ 1850 Hz 4 2 FREQ 2100 Hz 4 4 G3 Tx 0 8 4 4 G3 Tx 300 bps 4 4 G3 Tx 2400 bps 4 4 G3 Tx 4800 bps 4 4 G3 Tx 7200 bps...

Page 562: ...TMF Tx TEST 0 4 5 DTMF Tx TEST 1 4 5 DTMF Tx TEST 2 4 5 DTMF Tx TEST 3 4 5 DTMF Tx TEST 4 4 5 DTMF Tx TEST 5 4 5 DTMF Tx TEST 6 4 5 DTMF Tx TEST 7 4 5 DTMF Tx TEST 8 4 5 DTMF Tx TEST 9 4 5 DTMF Tx TES...

Page 563: ...Tx TEST Baud 3429 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2400 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 3000 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2800 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2743 Speed 33 6 4 8 V...

Page 564: ...ONE 21 38 22 04 33 01 35 01 39 01 100 01 ML T on A4 TN on RS of JAM of HPS on RES on BCVS of NDFS of DLS0 of DLS1 of 6 4 ADF P 0001 0234 6 6 SPEAKER FRE Q 1 VO L 2 6 7 OPERA TIO N PANEL 6 6 SPEAKER FR...

Page 565: ...ure 4 15 CHAPTER 4 SERVICE MODE 7 DA TA SET SET 0 NO STOP 8 BOOK TEST 1 6 8 1 BOO K FEE D TEST P 0000 0000 8 2 BOOK POS ADJ P 0000 0000 8 3 HP ADJ P 0000 0000 8 4 BOOK POS RST 8 5 BOO K STE P SET 00 0...

Page 566: ...M test is performed the image data saved in the image memory are cleared Therefore output the images before performing the test when there are saved images Caution 1 D RAM 7168K 1 D RAM 15360K complet...

Page 567: ...ST is selected There are two service use print patterns They are shown below Do not use the other print patterns as they are for factory and development use 3 2 BLACK output when 2 on the numeric key...

Page 568: ...SW401 on the sensor PCB is pressed the print patterns shown below are output By outputting these test prints you can conduct a print check with the scanning assembly Operation panel assembly installe...

Page 569: ...through the telephone line connection terminal and the speaker Tonal signal reception test Put the specific frequency received from the tele phone line connection terminal and the DTMF signal through...

Page 570: ...cy and each frequency s output level conform to the service mode s output level setting c G3 signal transmission test When 4 on the numeric key pad in the MODEM NCU TEST menu is pressed the G3 signal...

Page 571: ...6 on the numeric key pad in the MODEM NCU TEST menu is pressed the tonal signal and DTMF signal reception 0 test is selected This test checks whether the tonal signal and DTMF signal received from the...

Page 572: ...hown below is output using the telephone line connection terminal and the speaker The modulation rate baud rate is changed using the numeric key pad and the output speed is changed using the shift key...

Page 573: ...sor d ADF test Tests ADF operation e Stamp test Completion stamp operation test f Speaker test Speaker operation test g Operation panel test Operation panel key operation test h Line signal reception...

Page 574: ...S801 on document of no document DES document leading edge sensor PS805 on document of no document DOC document width sensor PS851 PS852 displays the width of the document depending on the combination...

Page 575: ...itch displays paper size CT3 second level cassette feeder add paper sensor PS651 on paper available of add paper second level cassette feeder paper size detection switch displays paper size CT4 third...

Page 576: ...are displayed An example of the screen display is shown below and the meaning of the display is described Figure 4 24 Press 5 on the numeric key pad 0 01 2 01 3 01 5 01 8 01 10 04 11 04 Press 7 on the...

Page 577: ...e if the bit pattern is fixed according to the conversion chart below at 0000 0010 bit 1 becomes 1 Status 8 s bit 1 is a status which indicates a fixing assembly problem and indicates the cause of the...

Page 578: ...ter status information list 0 1 2 3 4 5 6 7 Bit Meaning 1 0 Parity bit odd number Fixing assembly trouble Scanner unit trouble Fan motor trouble Reserved Feeder assembly trouble Reserved Reserved Out...

Page 579: ...ble 4 28 Bit 3 When the registration clutch is turned off then on again and the recording paper leading edge sensor is ON this becomes 1 Bit 4 When the set or specified paper size is judged to be diff...

Page 580: ...d 5 Feeder assembly trouble Out of order Normal 6 Reserved 7 Reserved Table 4 29 Bit 1 When trouble is detected in the fixing assembly s fixing heater and temperature control thermistor this becomes 1...

Page 581: ...ed 4 Reserved 5 Reserved 6 Main motor trouble Out of order Normal 7 0 Table 4 30 Bit 6 When the ready signal does not come continuously at 0 1 seconds after the main motor drive starts this becomes 1...

Page 582: ...aulty startup detected Abnormal Normal 7 0 Table 4 31 Bit 2 When power is not supplied to the fixing assembly this becomes 1 Bit 4 When the temperature of the fixing assembly is more than 20 C higher...

Page 583: ...the stamp test is selected The stamp test has the following two menus Test menu 1 When 1 on the numeric key pad in the Stamp TEST menu is pressed test menu 1 is selected When a document is set in the...

Page 584: ...also switched Check that the signal sound is coming out of the speaker Figure 4 29 6 5 STAMP 1 2 Press 1 on the numeric key pad 6 5 STAMP Press 2 on the numeric key pad 6 5 STAMP 6 6 SPEAKER FREQ 1 VO...

Page 585: ...illuminated Operation button test When the start key is pressed after the LED lamp test has finished the key test is selected Press the keys for the characters shown on the display if the display goe...

Page 586: ...ess Start key Press start key All white display Press start key All black display Press start key Border display Press start key Checker pattern display 6 7 OPERATION PANEL LED TEST LED lamp test Pres...

Page 587: ...go from OFF to ON when CNG is detected from the telephone line connection terminal h 3 Test menu 4 When 4 on the numeric key pad in the LINE DETECT menu is pressed test menu 4 is selected In this test...

Page 588: ...c key pad in the TEST MODE menu is pressed the BOOK test is selected In this test the scanning lamp is illuminated and it is checked whether the scanning lamp moves at the speed corresponding to the s...

Page 589: ...Document jam Cause 1 page document length is more than 1 m or takes more than the prescribed time 32 minutes to send copy Takes more than the prescribed time 32 minutes to receive Internal mechanism...

Page 590: ...by 3 NUMERIC Param 011 so it won t time out No countermeasure possible because the communications mode is a specification of the machine See 1 SSSW SW03 for echo countermea sures 0005 TX RX Initial id...

Page 591: ...PE set incorrectly Telephone line connection time is long Time limit expires due to other party s machine s busy signal Time limit expires due to other party s machine s not being connected or not hav...

Page 592: ...X Confidential transmission not possible Cause The other party s machine s telephone number is not registered in autodial at the time of broadcast transmission or multi polling reception Countermeasur...

Page 593: ...relay originating transmis sion Have the relay originating user s telephone number entered in the relaying machine s one touch dial or coded dial Contact the relay station and have them clear unneces...

Page 594: ...s machine has no ITU T recommended password reception function Cause DIS bit 47 received from the other party s machine becomes 0 Countermeasure Send to another fax machine which has that function Whe...

Page 595: ...e Checksum error Displayed upon image processor PCB replacement SRAM fault and back up battery replacement Countermeasure Press the set key TX DATA ERROR displayed When DATA ERROR is displayed the set...

Page 596: ...Lower the Tx start speed in user mode system settings 3 Adjust the NL equalizer in 2 MENU parameter 005 so the other party s machine can properly receive the image signal or Q signal 4 Add an echo pr...

Page 597: ...start button after you have heard the other party s first DIS At time of reception No countermeasure is possible because modem speed is a specification of the machine 0101 TX RX Modem speed does not m...

Page 598: ...r party s machine malfunctions due to echo Countermeasure 1 Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly receive the image signal 2 Lower the Tx start...

Page 599: ...t s signal is received the signal from the other party s machine is not properly received Malfunction due to echo Countermeasure 1 Have the other party s machine s output level raised so the other par...

Page 600: ...a meter 005 so the other party s machine can properly receive the image signal 4 Ease the RTN transmission conditions by 3 NUMERIC Param 002 004 so RTN is not output 1 Refer to 1 SSSW SW03 for echo co...

Page 601: ...her manu facturer contact the other party and have them set the machine so that is can perform polling transmission Set the document and have the other party s machine call again Set paper Raise the m...

Page 602: ...recording system lock Cause ENCODE control s UPI operation did not end normally Countermeasure Replace the image processor PCB 0232 TX ENCODE control unit malfunction Cause DECODE control s UPI opera...

Page 603: ...tton after you have heard the other party s first DIS 4 Have the other party lower the output level so the other party s machine will not receive echoes 0280 TX Limit for the number of protocol signal...

Page 604: ...1 SSSW SW03 Bit 1 0282 TX Limit for the number of protocol signal re transmissions is exceeded during transmission Cause The line condition is poor After MPS output the appropriate signal can not be r...

Page 605: ...ermeasures 2 When registering in autodial add a long pause after the telephone number so there will be no response to the other party s first DIS 3 When calling from the numeric key pad press the star...

Page 606: ...l abnormality Countermeasure Record the communication procedure sound on DAT and analyze it 0290 TX Signal other than PIN PIP MCF RTP RTN received after MPS output at time of transmission Cause Intern...

Page 607: ...n the laser scanner unit Cause Internal unit fault main motor does not turn Internal unit fault exhaust fan does not turn Countermeasure 1 Check the connection between the main motor and the DC contro...

Page 608: ...sed due to T1 time out when the procedure does not proceed from phase 2 to beyond phase 3 during V 34 transmission Cause The transmitter s line is cut at phase 2 or the transmitter s signal is not det...

Page 609: ...l in 2 MENU parameter 007 so the other party s machine can properly receive PPS NULL 2 Adjust the NL equalizer in 2 MENU parameter 005 so the other party s machine can properly receive PPS NULL 3 Add...

Page 610: ...rly received Countermeasure Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly receive CTC Have the other party raise the output level so the signal can be...

Page 611: ...one touch or coded dial ing in the user mode lower Tx speed set ting using detailed settings 0758 TX Limit for the number of protocol signal re transmissions is exceeded or T5 time limit 60 seconds is...

Page 612: ...g nal re transmissions is exceeded after PPS EOM output Cause The line condition is poor and PPS EOM can not be properly received The stop button was pressed during com munications Countermeasure Rais...

Page 613: ...erly The line condition is poor and the signal can not be received properly Countermeasure 1 Raise the modem output level in 2 MENU parameter 007 so the other party s machine can properly receive PPS...

Page 614: ...PPS EOP output PPR was received 4 times and CTC was output but a significant signal can not be properly received Countermeasure Raise the modem output level in 2 MENU parameter 007 so the other party...

Page 615: ...ignal re transmissions is exceeded or T5 time limit 60 seconds is exceeded after EOR NULL output Cause The line condition is poor and frequently the other party s machine can not properly receive the...

Page 616: ...rty s machine can not properly receive EOR MPS The stop button was pressed during com munications Countermeasure Raise the modem output level in 2 MENU parameter 007 so the other party s machine can p...

Page 617: ...he output level so the other party s machine will not receive echoes 0779 TX ERR received after EOR MPS output Cause The line condition is poor and the other party s machine can not properly receive E...

Page 618: ...l 2 Adjust the NL equalizer in 2 MENU parameter 005 so the other party s machine can properly receive the image signal 1 Refer to 1 SSSW SW03 for echo coun termeasures 2 When registering in autodial a...

Page 619: ...or the number of protocol signal re transmissions is exceeded or T5 time limit 60 seconds is exceeded after EOR EOP output Cause The line condition is poor and frequently the other party s machine can...

Page 620: ...Signal other than a significant signal received during ECM mode procedure Cause The line condition is poor and the other party s machine can not receive the signal properly The line condition is poor...

Page 621: ...ermeasure 1 Turn the power off then on 2 Replace the FAX PCB 0795 TX RX Problem occurred in the communications decoding processing Cause EOR output attempted during speed dial procedure Countermeasure...

Page 622: ......

Page 623: ......

Page 624: ...ck up sensor PS303 Registration clutch CL302 Registration sensor PS302 Paper leading edge sensor PS301 Paper width sensor PS304 Primary charging roller bias DC Primary charging roller bias AC Transfer...

Page 625: ......

Page 626: ...N command MMD MAIN MOTOR DRIVE command MRDY MAIN MOTOR READY signal PRACON PRIMARY BIAS AC CONTROL signal PS101S SCANNER HOME POSITION signal PS102S COPYBOARD COVER OPEN signal PS301S PAPER LEADING ED...

Page 627: ......

Page 628: ...ver open close sensor B A COM B COM A B A GND ADIN CCD OUT EVEN CCD OUT ODD 12 D GND 5U D GND D GND D GND 24U 24U LMPON R GND R GND D GND RCLK D GND SHG ECLK CL D GND SIN SCLK LD D GND ABC OFF ABC HOL...

Page 629: ...ND 5U 5U A10 A11 A9 A8 A7 A6 A5 A4 A3 A2 A1 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 F IOWR F IORD G4 MNT IOCS7 ESS ACT N C G4 SPKON 12V LPS VDO 12V D GND G4 PCI A GND A GND D GND A GND 5U 5U D GND 5U D GND...

Page 630: ...D6 Vcc A0 A2 A4 A6 A8 D9 D11 D13 A9 Vcc A12 CSL CS00 WR N C A13 A15 A17 A19 A20 N C N C N C N C A21 N C A23 N C A25 N C N C CS2L CS10 WP PD4 16 32 RESET D1 Vss D3 D5 D7 RDY BSY A1 A3 A5 A7 D8 D10 D12...

Page 631: ...B5 B6 B7 B8 B9 B10 B11 ARG N C GND PCI AC H AC N 10 12 14 11 13 1 3 5 7 9 2 4 6 8 10 12 14 11 13 16 15 18 17 20 19 22 21 24 23 1 3 5 7 9 2 4 6 8 10 12 14 11 13 1011121314 1 2 3 4 5 6 7 8 9 1011121314...

Page 632: ...5 4 3 2 1 J503 J309 J401 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 5U MPSNS SNSON D GND D GND RGADJ TPRNT D GND 5U MPSNS PS501S D GND D GND RGADJ TSTON D GND 24V CL301D CSTSNS PS305S LEDON PS304S SNSON LEDON P...

Page 633: ...P3 P4 P5 P6 J676 J655 6 5 4 3 2 1 6 5 4 3 2 1 1 2 1 3 2 3 1 2 3 K PS652S GND CLED PS651S GND FLED M651 M SL J671 J670 J652 1 2 3 4 1 2 3 4 1 2 3 4 4 3 2 1 B B A A J678 J679 J680 J677 PS651 SW651 3 2...

Page 634: ...1 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 LEDON PS851S D GND PS852S LEDON LEDON PS851S D GND PS852S LEDON PS801S D GND LEDON M TH801 B A COM B COM A B A COM 24U SEN5V D GND D GND OFF5V R...

Page 635: ......

Page 636: ...ensity adjustment Developing Pick up Automatic Manual Transfer Separation Cleaning Fixing Specifications Indirect electrostatic copying method AC roller charging method Semiconductor laser Automatic o...

Page 637: ...heet book three dimensional objects up to max 2kg A3 11 17 15 seconds or less from power ON 20 C 7 seconds or less from the energy saver mode being cancelled 12 seconds or less main unit cassette pick...

Page 638: ...d by main unit ZCRxxxxx Supplied by main unit ZHRxxxxx Approx 800W Approx 20W Approx 14W 66dB or less 40dB or less 616 mm 24 25 640 mm 25 20 427 mm 16 81 Including ADF 48 8kg 107 59 Store with the pac...

Page 639: ...mm A4R 297 210mm B5 182 257mm B5R 257 182mm A4 148 5 210mm LTR 216 279mm LTRR 279 216mm LGL 216 356mm 11 17 279 432mm Copy paper size A4 A3 B4 A4R B5 B5R A5 LTR LTRR LGL 11 17 No of copies minute 16 9...

Page 640: ...2 k 28 8 k 26 4 k 24 0 k 21 6 k 19 2 k 16 8 k 14 4 k 12 0 k 9 6 k 7 2 k 4 8 k 2 4 k bps ITU T V 34 33 6 kbps to 2 4 kbps ITU T V33 14 4 k 12 0 kbps ITU T V 17 14 4 k 12 0 kbps TC 9 6 k TC 7 2 kbps IT...

Page 641: ...mm 15 4 lines mm 3 levels user mode density adjustment 9 levels Photo mode 256 gradations text photo mode Auto adjust Item Transmission document size Maximum reception size Scanning density recording...

Page 642: ...Confidential mailbox function with specific address transmission ITU T standard Yes Yes Delayed batch transmission by address up to 200 one touch and speed dialing Up to 210 addresses maximum 70 trans...

Page 643: ...76 pages with 8 MB expanded memory Yes Yes 1 programmable between 1 to 99 Yes reduction ratio 97 95 90 75 utomatic fixed selectable eduction orientation both vertical and horizontal vertical selectabl...

Page 644: ...report Rx report Memory clear report Document memory list 1 touch list 1 Coded dial list 1 Group dial list User data Confidential Rx report Memory box report System data list System dump list Key inp...

Page 645: ...t position Document processing mode AutNumber of stackable documents Mix originals Document size recognition Stamp function Power supply Serial number Operating environment Ambient temperature Ambient...

Page 646: ...OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC Printed in Japan REVISION 0 FEB 1999 28319 5 1 Hakusan 7 chome Toride shi Ibaraki 30...

Page 647: ...PRINTED IN JAPAN IMPRIME AU JAPON 0299AB1 51 1 The publication is printed on 70 reprocessed paper This publication is printed on 70 reprocessed paper...

Page 648: ...6 17 18 1 2 3 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1R 1R 1R 1R 0S 0S 1R 1R 0S 1R A 100 101 102 103 104 150 151 2 1 2 3 4 1 2 3 1 2 3 4 1 2 3 1 2 1 2 3 1 2 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0...

Page 649: ...1 2 1 2 3 4 1 1 2 3 1 2 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1R 1R 1R 0S 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 0S 1R 1R 1R 400 401 402 403 810 810A 930 940 950 972 1 2 1 2 1 1 1 2 3 1 2 3 1 2 1 1...

Page 650: ...0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R P35 P42 P90 P91 PB R RA R11 R12 1 2 3 1 2 1 1 1 2 3 1 2 1 1 2 3 4 1 2 3 4 0 0 0 0 0 0...

Page 651: ...1 2 3 1 2 3 4 1 1 2 3 1 2 1 1 2 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 1R 0S 1R 0S G97 GB C D1 D2 D3 D4 1 1 2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 1 1 1 0 0...

Page 652: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON I 1 PARTS CATALOG REVISION 1 FEB 1999 FY8 31E3 010...

Page 653: ...y the item to be orderd Whenever ordering parts consult this Parts Catalog for all of the information per taining to each item Be sure to include in the Parts Request the full item description the ite...

Page 654: ...AGRAM EXTERNAL COVERS PANELS ETC INTERNAL COMPONENTS 1 INTERNAL COMPONENTS 2 INTERNAL COMPONENTS 3 INTERNAL COMPONENTS 4 100V PRINTER INTERNAL COMPONENTS 1 PRINTER INTERNAL COMPONENTS 2 PRINTER INTERN...

Page 655: ...120V GP160F GP160PF NCU BOARD PCB ASSEMBLY LP3000 120V NCU BOARD PCB ASSEMBLY GP160F GP160PF MODULAR PCB ASSEMBLY LIST OF CONNECTORS LIST OF STANDARD FASTENERS NUMERICAL INDEX GP160PF GP160F GP160DF G...

Page 656: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON III 1...

Page 657: ...V F13 6724 PNS00001 230V F13 6754 QCT00001 230V F13 6774 SBT00001 230V F13 6784 TBT00001 230V F13 6794 UEH00001 GP160DF 230V F13 6722 PHL00001 230V F13 6752 QCL00001 230V F13 6772 SBR00001 230V F13 67...

Page 658: ...LY GP160 LP3010 120V SCANNER DRIVE ASSEMBLY MAIN DRIVE ASSEMBLY MULTI DRIVE ASSEMBLY CASSETTE PAPER PICK UP ASSEMBLY MANUAL FEED TRAY ASSEMBLY REGISTRATION ROLLER ASSEMBLY PAPER FEED BELT ASSEMBLY MIR...

Page 659: ...PRINTED IN JAPAN IMPRIME AU JAPON A 1 FIGURE A ASSEMBLY LOCATION DIAGRAM 1 2 403 CCD LENS MOUNT ASSEMBLY 401 MIRROR ASSEMBLY 2 300 CASSETTE 950 IMAGE PROCESSOR PCB ASSEMBLY 940 FLASH ROM PCB ASSEMBLY...

Page 660: ...IGURE A ASSEMBLY LOCATION DIAGRAM 2 2 810 810A FIXING ASSEMBLY 972 SENSOR PCB ASSEMBLY 260 MAIN DRIVE ASSEMBLY 261 MULTI DRIVE ASSEMBLY 310 PAPER PICK UP ASSEMBLY 320 MANUAL FEED TRAY ASSEMBLY 325 REG...

Page 661: ...JAPAN IMPRIME AU JAPON 100 1 FIGURE 100 EXTERNAL COVERS PANELS ETC GP160 LP3010 120V NNF ONLY 120 230V ONLY 120V NLU GP160F LP3000 5E 25 5 5A 5A 5C 5D 5D 5B 20 12 12 501 20 17 501 22 18 20 7 10 1 11...

Page 662: ...000 1 COVER FRONT GP160 GP160DF FRENCH FG6 1286 000 1 COVER FRONT GP160 GP160DF GERMANY FG6 1265 000 1 COVER FRONT LP3010 FG6 1291 000 1 COVER FRONT GP160F ITALIA FG6 1288 000 1 COVER FRONT GP160F UK...

Page 663: ...000 2 PIN HINGE 13 FB4 5571 000 1 COVER RIGHT 14 FB4 5573 000 1 COVER FRONT 15 FB4 5591 000 1 COVER OPERATION LOWER LP3000 FB4 5840 000 1 COVER OPERATION LOWER 120V NLU FB4 5771 000 1 COVER OPERATION...

Page 664: ...ENGTH INDEX INCH A SIZE FB4 5488 000 1 PLATE LENGTH INDEX A SIZE 23 FB4 5576 000 1 COVER READER LEFT GP160 LP3010 120V NNF 24 FB4 5843 000 1 GUIDE DELIVERY 120 230V 25 FB4 5841 000 1 LABEL G3 120V NLU...

Page 665: ...SEE FIGURE 400 LP3010 ONLY LP3010 ONLY SEE FIGURE 401 A A J48 J93 J901 J366 J94 J363 J49 J77 J79 D5Z2 D5Z3 J51 PS101 J65 J64 J23 J24 J73 J75 D5Z0 D5Z1 15 11 5 14 7 4 15 23 23 22 22 502 3 14 504 28 43...

Page 666: ...HAFT 10 FS5 3681 000 1 PULLEY 39T 11 FS6 2913 000 1 SPRING TENSION 12 FB4 5455 000 1 SCREW M4 13 XA9 0546 020 4 SCREW M4X6 14 XA9 0605 000 4 SCREW P M4X8 15 XA9 0629 000 AR SCREW RS M4X8 16 XF9 0668 0...

Page 667: ...PERATION PANEL ASSEMBLY ITALIA FH6 0782 000 1 OPERATION PANEL ASSEMBLY UK FH6 0778 000 1 OPERATION PANEL ASSEMBLY FRENCH FH6 0779 000 1 OPERATION PANEL ASSEMBLY GERMANY FH6 0781 000 1 OPERATION PANEL...

Page 668: ...20 A A 62 65 58 61 61 41 40 38 33 37 39 501 36 1 2 67 2 64 57 57A 14 4 36 16 15 16 35 27 30 17 32 31 28 28 22 26 43 42 44 25 SW201 J364 J365 J361 J362 23 29 34 2 54 45 3 5 18 20 8 19 21 11 6 13 66 9 1...

Page 669: ...POSITIONING FRONT 10 FF5 7252 000 1 PLATE POSITIPNING REAR 11 RB1 2114 000 2 FOOT 12 XA9 0605 000 4 SCREW P M4X8 13 XA9 0629 000 5 SCREW RS M4X8 14 FB4 5451 000 1 SHEET 15 FB4 5535 000 1 SHEET SWING...

Page 670: ...SCREW ADJUSTING 40 FF5 7257 000 1 PIN POSITIONING LEFT 41 FS6 2910 000 1 SPRING COMPRESSION 42 FB4 5532 000 1 CASSETTE DAMPER UNIT 43 FB4 5533 000 1 PLATE DAMPER 44 FB4 5534 000 1 MOUNT DAMPER 45 XA9...

Page 671: ...F 59 FB4 5525 000 1 COVER CABLE 60 FB4 5541 000 1 BLOCK CARTRIDGE RELEASE 61 XA9 0629 000 7 SCREW RS M4X8 62 FS6 2912 000 1 SPRING TENSION 63 WT2 0317 000 3 CLIP CABLE 64 FA3 8727 000 1 RING RETAINING...

Page 672: ...E AU JAPON 103 1 SEE FIGURE 950 FIGURE 103 INTERNAL COMPONENTS 3 J381 J102 J164 J182 J62 J66 J61 J67 J92 J93 J94 J181 J91 24 24A 27 3 25 9 502 502 26 12 14 14 6 4 5 7 8 2 12 15 10 1 15 10 11 503 503 5...

Page 673: ...ACER SUPPORT 11 WT2 0301 000 2 CLIP CABLE 12 WT2 0317 000 3 CLIP CABLE 13 WT2 5026 000 1 CLIP CABLE 14 WT2 5031 000 4 CLIP CABLE 15 XA9 0629 000 3 SCREW RS M4X8 16 HH2 2482 000 1 POWER SUPPLY CORD 100...

Page 674: ...IN JAPAN IMPRIME AU JAPON 103 27 FB4 5502 000 1 CLAMP CABLE 28 FH3 2525 000 1 DC POWER SUPPLY UNIT 100V FH3 2548 000 1 DC POWER SUPPLY 120V FH3 2526 000 1 DC POWER SUPPLY 230V 29 FH2 5006 000 1 CABLE...

Page 675: ...C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 104 1 FIGURE 104 INTERNAL COMPONENTS 4 100V 7 5F 6 5 5A 5B 5C 5D J81 J82 J83 J84 J86 J85 J90 5E 5E 4 3...

Page 676: ...2 6530 000 1 HEATER CABLE J85 86 3 FH2 6672 000 1 MIRROR HEATER CABLE J83 84 4 WT2 5026 000 3 CLIP CABLE 5 FG6 1418 000 1 HEATER SWITCH ASSEMBLY 5 A FB4 6042 000 1 MOUNT SWITCH 5 B FH2 6671 000 1 HEAT...

Page 677: ...E 150 PRINTER INTERNAL COMPONENTS 1 B B A A SEE FIGURE 972 SEE FIGURE 261 SEE FIGURE 310 120 230V 100V SEE FIGURE 320 SEE FIGURE 260 J503 J502 J506 CL301 2 1 5 14C 14C 14 14B 14A 24 23 26 18 26 19 25...

Page 678: ...120 230V 4 RB1 6134 000 1 ARM SENSOR 5 FB4 5614 000 1 COVER MULTI PICK UP TRAY 6 RB1 6136 000 1 SPRING TORSION 7 FA9 2753 000 AR SCREW M4X10 8 FS7 0206 000 1 GEAR 30T 22T 9 RH7 5191 020 1 CLUTCH ELEC...

Page 679: ...4 5608 000 1 LEVER SENSOR 20 FB4 5745 000 2 BUSHING 21 FB4 5746 000 1 BUSHING 22 FB4 5747 000 1 BUSHING 23 RB2 1781 000 1 LEVER SENSOR TOP 24 RB2 1783 000 1 SPRING TORSION 25 RB2 1784 000 1 SPRING TOR...

Page 680: ...IN JAPAN IMPRIME AU JAPON 151 1 FIGURE 151 PRINTER INTERNAL COMPONENTS 2 A A SEE FIGURE 325 29 13D 13A 13B 13 13E 13C 13D 28 1 22 16 21 17 30 502 31 23 6 7 5 501 8 9 501 8 12 19 20 27A 27 10B 10A 33 2...

Page 681: ...NSFER GUIDE ASSEMBLY 10 A RB1 6203 000 1 ELIMINATOR STATIC CHARGE 10 B XA9 0815 000 1 SCREW TP M3X4 11 RG5 3562 000 1 LASER SCANNER CABLE J304 601 701 J901 1001 12 RG5 3603 000 1 LASER SCANNER ASSEMBL...

Page 682: ...USHING 25 RB1 6179 000 1 BUSHING RIGHT 26 RB1 6185 000 1 PLATE GROUND 27 RF5 2421 000 1 LEVER SHUTTER 27 A RB2 1872 000 1 SHEET CUSHION 28 RB2 1780 000 1 GUIDE PAPER 29 RF5 2399 000 2 PAD SUB 30 RH7 5...

Page 683: ...ER INTERNAL COMPONENTS 3 FM301 21 23 SEE FIGURE 810 810A SEE FIGURE 330 SEE FIGURE 930 27 22 9 2 2 6 4 5 16 14 28 10 1 3 16 8 8A 8A 8B 8C 7 29 9 9 24 25 20 19 11 J514 PS301 PS304 PS305 J516 J173 J509...

Page 684: ...7 518 8 B VS1 5820 003 1 CONNECTOR SNAP TIGHT J509 8 C VS1 5820 002 1 CONNECTOR SNAP TIGHT J505 9 WG8 5362 000 3 IC TLP1241 PHOTO INTERRUPTER PS301 304 305 J514 516 10 FB4 5670 000 1 HOLDER SENSOR 11...

Page 685: ...PRIME AU JAPON 152 26 RH7 1354 000 1 FAN FM301 J174 27 FB4 5765 000 1 TAPE 28 FS6 2941 000 1 SPRING TENSION 29 FA9 2753 000 2 SCREW M4X10 30 VS1 5057 003 1 CONNECTOR SNAP TIGHT J173 174 31 FB4 5768 00...

Page 686: ...LP3010 120V NNF 1 FA5 1185 000 2 PLATE HINGE 2 FA9 3633 000 2 HINGE COPYBOARD COVER 3 FA9 3667 000 1 COVER COPYBOARD FRONT 4 FA9 3666 000 1 COVER COPYBOARD REAR 5 FF9 1694 000 1 COPYBOARD COVER CUSHI...

Page 687: ...2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 220 FG6 1192 000 1 SCANNER DRIVE ASSEMBLY 1 FB4 5425 000 1 MOUNT MOTOR 2 FH6 1520 000 1 MOTOR STEPPING 24V M61 J60 3 FB3 2195 000 1 MOUNT...

Page 688: ...T C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 260 1 FIGURE 260 MAIN DRIVE ASSEMBLY 10 16 15 13 21 20 7 5 14 8 M601 J601 22 2 12 4 11 9 22 1 22 6 17...

Page 689: ...000 1 SPRING TORSION 6 RB2 1859 000 1 PLATE DRUM 7 RF5 2409 000 1 ARM SWING 8 RH7 1357 000 1 MOTOR STEPPING DC 24V M601 J601 9 RS5 1387 000 1 BUSHING 10 RS5 1388 000 1 BUSHING 11 RS5 2931 000 1 SPRING...

Page 690: ...000 1 CAM CLUTCH 2 FB4 5706 000 1 PLATE GROUNDING 3 FS6 2916 000 1 SPRING TENSION 4 FS7 0202 000 1 GEAR 31T 5 FS7 0203 000 1 GEAR 25T 6 FS7 0204 000 1 GEAR 29T 7 RB1 2190 000 1 COLLAR SPRING 8 RB1 613...

Page 691: ...HT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 300 1 FIGURE 300 CASSETTE A A 2 3A 3 4 5 17 12 14 13 1 16 15 19 18A 18 7 501 20 10A 22 23 10 8 8A 21...

Page 692: ...0 1 LEVER 8 A FB4 5825 000 1 LABEL 9 FB4 5806 000 1 BLOCK 10 FF5 7270 000 1 COVER FRONT 10 A FB4 5803 000 1 SHEET DISPLAY 11 FS6 2917 000 1 SPRING TENSION 12 FB4 5807 000 1 PLATE SIZE FRONT 13 FB4 580...

Page 693: ...10 PAPER PICK UP ASSEMBLY A A B B C C D D 37 38 38 25 54 36 39 35 32 505 504 504 502 9 34 60 53 30 26 53 501 58 56 57 52 9 49 47 48 57 10 27 29 28 50 J512 J511 J512 J513 J511 PS303 PS302 11 19 2 8 55...

Page 694: ...FB4 5699 000 1 SHAFT MAIN 8 FS1 1205 000 1 BUSHING 9 FA9 2753 000 11 SCREW M4X10 10 FS5 1854 000 1 BUSHING 11 FS6 2915 000 1 SPRING TENSION 12 FS7 0194 000 1 GEAR 19T 13 FS7 0195 000 1 GEAR 58T 35T 1...

Page 695: ...NT ROLLER 38 RB1 8922 000 2 ROLLER 39 RS5 2653 000 2 SPRING COMPRESSION 40 FB4 5659 000 1 SHAFT ROLLER 41 FB4 5660 000 1 SHAFT 42 FS7 0193 000 1 GEAR 41T 43 RB1 6179 000 1 BUSHING RIGHT 44 FB4 5692 00...

Page 696: ...NON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 310 59 XA9 0605 000 2 SCREW P M4X8 60 FB4 5853 000 1 LABEL CAUTION 501 XB1 2400 607 2 SCREW MACH TRUSS HEAD M4X6 502 XD2 11...

Page 697: ...271 000 1 MANUAL FEED TRAY ASSEMBLY A SIZE 1 FF5 7268 000 1 TRAY PAPER AB SIZE FF5 7291 000 1 TRAY PAPER INCH A SIZE FF5 7292 000 1 TRAY PAPER A SIZE 1 A FB4 5627 000 1 SHEET AB SIZE FB4 5487 000 1 PL...

Page 698: ...NC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 325 1 FIGURE 325 REGISTRATION ROLLER ASSEMBLY 13 13A 10 10A 6 2 17 7 501 501 11C 11B 11A 11E 11E 11F 11 11D 1 5 9 5 16...

Page 699: ...TER ROLLER LOWER 9 RB2 1812 000 1 SHAFT REGISTER 10 RF5 2403 000 1 GUIDE REGISTER UPPER 10 A RB2 1843 000 1 SHEET 11 RF5 2404 000 1 GUIDE REGISTER LOWER 100V FF5 7294 000 1 GUIDE REGISTER LOWER 120 23...

Page 700: ...EY NO PART NUMBER DESCRIPTION SERIAL NUMBER REMARKS R A N K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 325 501 XD2 1100 502 2 RING...

Page 701: ...1999 PRINTED IN JAPAN IMPRIME AU JAPON 330 1 120 230V ONLY 100V 120 230V ONLY 120 230V FIGURE 330 PAPER FEED BELT ASSEMBLY C C B B A A 19 18 29 12 15 12 19 27 28 17 11 10 31 22 TH1301 13 30 21 23 26 1...

Page 702: ...DE PIN 120 230V 7 FB4 5624 000 1 SPRING COMPRESSION 8 FB4 5625 000 1 SPRING COMPRESSION 9 FB4 5626 000 1 SHEET INSULATING 100V FB4 5644 000 1 SHEET INSULATING 120 230V 10 FB4 5628 000 1 GUIDE PAPER FE...

Page 703: ...PRING COMPRESSION 26 RS5 2937 000 1 PLATE GROUNDING 27 RS6 0351 000 1 GEAR 26T 28 RS6 0352 000 1 GEAR 36T 29 RG5 3527 000 1 TRANSFER ROLLER ASSEMBLY 30 RB2 1903 000 1 BUSHING 31 RB2 1905 000 1 COVER 3...

Page 704: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 400 1 FIGURE 400 MIRROR ASSEMBLY 1 8 501 1 1 3 5 3 501 501 501 J22 J21 J20 LA20 4 6 7 2 501...

Page 705: ...AN IMPRIME AU JAPON 400 FG6 1193 000 1 MIRROR ASSEMBLY 1 1 FB3 2411 000 4 PIN SLIDE 2 FB4 5433 000 1 REFLECTOR 3 FB4 5434 000 2 SPRING LEAF 4 FB4 5453 000 1 MOUNT INVERTER 5 FF5 7260 000 1 MIRROR 1 6...

Page 706: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 401 1 FIGURE 401 MIRROR ASSEMBLY 2 501 501 10 502 502 3 5 5 4 503 6 3 1 1 7 8 9 2 2 2 2...

Page 707: ...EMBLY 2 1 FB3 2411 000 2 PIN SLIDE 2 FB4 5434 000 4 SPRING LEAF 3 FB4 5435 000 2 SLIDER B 4 FB4 5449 000 1 GUIDE CORD 5 FB4 5450 000 2 PULLEY 6 FB4 5458 000 1 PLATE SLIDER FRONT 7 FB4 5459 000 1 PLATE...

Page 708: ...200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 402 FG6 1194 000 1 MIRROR ASSEMBLY 4 1 XA9 1022 000 1 SETSCREW HEX SOCKET 2 FB4 5437 000 1 SPRING LEAF 3 FB4 5438 000 1 SPRING LEAF 4 FB4...

Page 709: ...ANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 403 FG6 1195 000 1 CCD LENS MOUNT ASSEMBLY 1 FB4 5448 000 1 PLATE SHILED 2 FF5 7279 000 1 COVER CCD 2 A FB4 5461 000 2 SHE...

Page 710: ...00 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 810 1 FIGURE 810 FIXING ASSEMBLY 100V A A B B 22 30 14 10 10 4 4 19 15 16 17 18 29 23 5 3 28 27 26 7 8 11 20 9 24 14 25 21 9 6 1 2 6 13 501 12 14 31...

Page 711: ...PRESSION 11 RS6 0354 000 1 GEAR 15T 12 RS6 0355 000 1 GEAR 16 23T 13 RS6 0356 000 1 GEAR 21T 14 XA9 0702 000 3 SCREW M3 15 RB2 1940 000 1 LEVER SENSOR 16 RB2 1943 000 1 SPRING TORSION 17 FB4 5760 000...

Page 712: ...RIAL NUMBER REMARKS R A N K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 810 30 RB2 1955 000 1 PLATE GUIDE 31 RB2 1951 000 1 SHEET IN...

Page 713: ...RINTED IN JAPAN IMPRIME AU JAPON 810A 1 FIGURE 810A FIXING ASSEMBLY 120 230V A A B B 30A 19 30 10 4 10 4 14 29 5 23 14 18 36 22 38 31 26 37 3 24 14 21 9 7 6 1 9 8 11 20 16 PS1306 J1306 J1306 J1304 J13...

Page 714: ...TENSION 10 RS5 2951 000 2 SPRING COMPRESSION 11 FS7 0236 000 1 GEAR 21T 12 FS7 0237 000 1 GEAR 16T 17T 13 RS6 0356 000 1 GEAR 21T 14 XA9 0702 000 5 SCREW M3 15 FB4 5790 000 1 LEVER SENSOR 16 FB4 5845...

Page 715: ...RG5 3541 000 1 FIXING DC CABLE J1305 1307 30 FF5 7295 000 1 PLATE GUIDE 30 A RB2 4393 000 1 SHEET INSULATION 31 FB4 5794 000 1 PLATE STATIC CHARGE 32 RS6 2192 000 1 SPRING COMPRESSION 33 RS5 1426 000...

Page 716: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 930 1 FIGURE 930 DC CONTROLLER ASSEMBLY 2 1 501 3...

Page 717: ...2 1902 000 1 PLATE HIGH VOLTAGE JH4 02 RB2 1902 000 1 PLATE HIGH VOLTAGE JH4 06 RB2 1902 000 1 PLATE HIGH VOLTAGE JH4 07 RB2 1902 000 1 PLATE HIGH VOLTAGE R46 5 RH6 3712 000 1 RESISTOR 3MOHM 0 48W R48...

Page 718: ...60 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 940 FG2 9732 000 1 FLASH ROM PCB ASSEMBLY 100V SEE NOTE FG2 9735 000 1 FLASH ROM PCB ASSEMBLY 120V SEE NOTE FG2 9736 000 1 FLASH ROM PCB ASSEMB...

Page 719: ...ATTERY LITHIUM BAT 1 2 WK1 5047 000 1 BATTERY LITHIUM BAT 2 3 WS1 0172 000 1 CONNECTOR PLUG FEMALE JP1 4 WS1 0172 000 1 CONNECTOR PLUG FEMALE JP3 SEE NOTE 2 IC1 5 HH4 2642 000 1 IC M66364FP MPU IC2 8...

Page 720: ...SCRIPTION SERIAL NUMBER REMARKS R A N K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON 972 FG2 9753 000 1 SENSOR PCB ASSEMBLY FIGURE 97...

Page 721: ...IMPRIME AU JAPON B 1 FIGURE B LIST OF CONNECTORS 1 3 J104 J151 J102 J103 J377 J376 J325 J375 J368 J371 J366 J367 J177 J164 J157 J111 J156 J362 J363 J212 J50 J66 J211 J214 J201 J376 J351 J49 J51 J60 J6...

Page 722: ...N B 2 FIGURE B LIST OF CONNECTORS 2 3 J172 J503 J175 J519 J513 J516 J512 J514 J502 J1303 J515 J357 J355 J358 J353 J356 J304 J511 J171 J1307 J162 J174 J173 J1306 J1305 J1304 J1302 J517 J518 J508 J509 J...

Page 723: ...NON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON B 3 FIGURE B LIST OF CONNECTORS 3 3 J107 J91 J105 J190 J24 J207 J106 J181 J183 J92 J93 J39 J32 J94 J31 J23 J20 J22 J21 J38...

Page 724: ...000 1 CABLE FFC J 41 PCB MAIN CONTROL PANEL J 42 PCB MAIN CONTROL PANEL J 43 PCB MAIN CONTROL PANEL NPN LCD J 48 VS1 5452 013 1 CONNECTOR 13P FEMALE J 49 VS1 5452 013 1 CONNECTOR 13P FEMALE J 50 VS1 6...

Page 725: ...230V J 1 02 FH2 6524 000 1 AC CABLE J 1 03 PCB DC POWER SUPPLY J 1 04 PCB DC POWER SUPPLY J 1 05 SUPER G3 FAX BOARD ACCESSORY PCB DC POWER SUPPLY J 1 06 PCB DC POWER SUPPLY J 1 07 PCB DC POWER SUPPLY...

Page 726: ...2 011 1 CONNECTOR 11P FEMALE J 1 84 VS1 0852 011 1 CONNECTOR 11P FEMALE J 1 90 HH2 2482 000 1 POWER SUPPLY CORD 100V RH2 5263 000 1 CORD POWER SUPPLY 120V RH2 5312 000 1 CORD POWER SUPPLY 230V J 2 01...

Page 727: ...24 SOCKET CONTACT 26AWG J 3 52 VS1 5452 012 1 CONNECTOR 12P FEMALE VS1 6084 012 1 CONNECTOR 12P FEMALE VS1 6197 024 1 HOLDER CONNECTOR 24P J 3 53 VS1 0842 011 1 CONNECTOR 11P FEMALE VS9 5009 022 1 HO...

Page 728: ...2 6525 000 1 SENSOR CABLE J 5 03 FH2 6525 000 1 SENSOR CABLE J 5 04 NPN REGIST ROLLER CLUTCH CL302 VS1 5820 002 1 CONNECTOR SNAP TIGHT J 5 05 FH2 6531 000 1 DC CABLE J 5 06 NPN PAPER FEED ROLLER CLUTC...

Page 729: ...9 01 PCB LASER DRIVER J10 01 PCB BEAM DETECTOR J13 01 NPN MAIN HEATER H1 NPN SUB HEATER H2 RH2 5342 000 1 SOCKET CONTACT 16AWG RH2 5343 000 1 CONNECTOR 1P FEMALE J13 02 NPN MAIN HEATER H1 NPN SUB HEAT...

Page 730: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P 1 ADF H1 F24 9602 ZQV00001 F24 9612 ZPZ00001 F24 9622 ZSS00001 F24 9632 ZSX00001...

Page 731: ...ME AU JAPON P 2 ASSEMBLY LOCATION DIAGRAM EXTERNAL COVERS PANELS ETC INTERNAL COMPONENTS SEPARATION ASSEMBLY UPPER GUIDE ASSEMBLY FEEDING ASSEMBLY STAMP ASSEMBLY ADF CONNECTING PCB ASSEMBLY SENSOR PCB...

Page 732: ...0 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON PA 1 FIGURE PA ASSEMBLY LOCATION DIAGRAM P42 STAMP ASSEMBLY P32 UPPER GUIDE ASSEMBLY P35 FEEDING ASSEMBLY P31 SEPARATION ASSEMBLY P91 SENSOR...

Page 733: ...2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P10 1 FIGURE P10 EXTERNAL COVERS PANELS ETC A A SEE FIGURE P32 12 11 10 3 6 4 2 501 15 13 14 18 18 20 16 100V 100V 100V 120 23...

Page 734: ...1 LABEL LIMIT CARD HEIGHT AB SIZE FB4 5974 000 1 LABEL LIMIT CARD HEIGHT INCH AB A SIZE 7 FS7 0233 000 1 GEAR 16T 8 XA9 1013 000 1 SCREW M3X8 9 FB4 5938 000 1 PLATE GROUNDING 10 FB4 5953 000 1 SHEET U...

Page 735: ...OMPONENTS A A B J863 J867 J868 J864 J873 PS802 PS803 PS804 J857 J858 J860 INCH AB A SIZE INCH AB A SIZE AB A SIZE J857 J859 J858 J860 J874 J251 PS806 J861 B 501 9 1 502 14 12 12 503 3A 3 13 4 2 501 14...

Page 736: ...5 000 3 SCREW STEPPED M4 8 FS5 9546 000 1 SCREW M4X12 9 HB1 2016 000 1 COVER COPYBOARD 10 HB1 2017 000 2 HOLDER DLSP CABLE AB A SIZE HB1 2017 000 3 HOLDER DLSP CABLE INCH AB A SIZE 11 WG8 5333 000 2 P...

Page 737: ...AN IMPRIME AU JAPON P11 15 K FH2 6540 000 1 DLS CABLE J867 868 15 L XB1 2400 607 2 SCREW MACH TRUSS HEAD M4X6 15 M XB1 2300 607 1 SCREW MACH TRUSS HEAD M3X6 15 N XB6 7300 607 1 SCREW TP M3X6 15 P VS1...

Page 738: ...00 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P31 1 FIGURE P31 SEPARATION ASSEMBLY NOTE This assembly is included in the assembly shown in Figure P35 12 8 11 9 503 27 6 20 21 22 26 1 16 17 18 50...

Page 739: ...ON 9 HB1 1385 000 1 ROLLER SEPARATION 10 HS1 1017 000 1 BUSHING 11 HS1 2033 000 1 SPRING TORSION 12 HS5 0080 000 1 GEAR 15T 13 HB1 0914 000 1 BLOCK 14 HB1 0915 000 1 SPRING TORSION 15 HS5 0108 000 1 G...

Page 740: ...EY NO PART NUMBER DESCRIPTION SERIAL NUMBER REMARKS R A N K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P31 503 XD2 1100 502 2 RING...

Page 741: ...0 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P32 1 FIGURE P32 UPPER GUIDE ASSEMBLY A A 31 17 13 31 16 30 24 502 6 6 20 10 28 26 501 4C 11 12 4B 26 501 8 503 5 19 9 506 505 21 29 504 23 2 14...

Page 742: ...ING COMPRESSION 7 FS6 2921 000 2 SPRING COMPRESSION 8 FS7 0208 000 1 GEAR 19T 59T 9 FS7 0209 000 1 GEAR 35T 10 HA1 6623 000 1 SHAFT ROLLER 11 HB1 0887 000 1 ARM PRESSURE 12 HS1 2257 000 1 SPRING COMPR...

Page 743: ...ON P32 27 HB1 0894 000 1 SHAFT LOCK 28 HS5 2088 000 1 SPRING TORSION 29 FH2 6560 000 1 SENSOR CABLE J861 862 30 HB1 0640 000 1 HOLDER DES CABLE 31 XA9 0591 000 5 SCREW M3X8 501 XB1 2300 607 2 SCREW MA...

Page 744: ...EDING ASSEMBLY NOTE This assembly includes the assemblies shown in Figure P31 and P91 503 503 13 18 15 12 505 505 20 33 6A 6 21 21 23 502 1 22 5 504 501 27 9 8 33 28 29 30 10 4 504 7 3 31 34 35 25 504...

Page 745: ...J863 7 HS5 0104 000 1 GEAR 15T 8 HS5 0162 000 1 GEAR 35T 9 HS5 0163 000 1 GEAR 76T 10 HS5 1046 000 1 MOUNT DRIVE 11 FB4 5975 000 1 ROLLER PAPER FEED 12 FB4 5960 000 1 PULLEY IDLER 13 FB4 5961 000 1 AR...

Page 746: ...9004 000 1 SCREW STEPPED M3 30 HS5 0105 000 1 GEAR 15T 31 HS5 0106 000 1 GEAR 15T 32 FH7 7503 000 1 THERMOSTAT TH801 J856 33 RS1 1016 000 2 BUSHING 34 FS7 0232 000 1 PULLEY 59T 35 XF2 1612 940 1 BELT...

Page 747: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P42 1 FIGURE P42 STAMP ASSEMBLY 8 7 1 2 5 4 2 5 5 2 4 5 2 3 8 6 6 J68 SL303...

Page 748: ...9 PRINTED IN JAPAN IMPRIME AU JAPON P42 FG6 1316 000 1 STAMP ASSEMBLY 1 FB4 5927 000 1 COVER UPPER DELIVERY 2 FB4 5966 000 4 ROLLER DELIVERY 3 FB4 5928 000 1 COVER LOWER DELIVERY 4 FB4 5934 000 2 SHAF...

Page 749: ...N SERIAL NUMBER REMARKS R A N K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P90 FG2 9755 000 1 ADF CONNECTING PCB ASSEMBLY P90 1 FIG...

Page 750: ...K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON P91 FG2 9756 000 1 SENSOR PCB ASSEMBLY SEE NOTE P91 1 FIGURE P91 SENSOR PCB ASSEMBLY N...

Page 751: ...60 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON PB 1 FIGURE PB LIST OF CONNECTORS J68 J251 J874 J873 J861 J853 J852 J857 J858 J859 J867 J860 J865 J862 J863 J854 J856 J868 J855 J864 J811 J866...

Page 752: ...PCB ADF CONTROLLER J85 1 PCB DOCUMENT WIDTH SENSOR J85 2 FH2 6559 000 1 SENSOR CABLE J85 3 NPN DOCUMENT SET SENSOR PS801 FH2 6559 000 1 SENSOR CABLE J85 4 FH2 6559 000 1 SENSOR CABLE J85 5 NPN ADF MOT...

Page 753: ...DOCUMENT LEADING EDGE SENSOR PS805 FH2 6560 000 1 SENSOR CABLE J86 2 FH2 6560 000 1 SENSOR CABLE J86 3 FH2 6561 000 1 CONNECTOR CABLE J86 4 FH2 6561 000 1 CONNECTOR CABLE J86 5 NPN OPEN CLOSE SENSOR P...

Page 754: ...2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R 1 CASSETTE FEEDING MODULE D1 F25 0401 ZQW00001 F25 0411 ZCR00001 CASSETTE FEEDING MODULE E1 F25 0402 ZQX00001 F25 0412 ZHR000...

Page 755: ...FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R 2 CONTENTS RA R11 R12 R30 R31 R90 RB D3 ASSEMBLY LOCATION DIAGRAM INTERNAL COMPONENTS 1 INTERNAL COMPONENTS 2 E1 TYPE CASSETTE PICK UP ROLLER ASSEMBLY FEE...

Page 756: ...A ASSEMBLY LOCATION DIAGRAM FEEDER CONTROLLER PCB ASSEMBLY R90 FEEDER CONTROLLER PCB ASSEMBLY R90 CASSETTE R30 PICK UP ROLLER ASSEMBLY R31 INTERNAL COMPONENTS 2 E1 TYPE R12 INTERNAL COMPONENTS 1 R11 I...

Page 757: ...N INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R11 1 SEE FIGURE R31 FIGURE R11 INTERNAL COMPONENTS 1 1 2 14 11 10 41 41 42 42 42 41 42 41 14 13 45 505 13 27 12 32...

Page 758: ...PON R11 2 SEE FIGURE R90 PS652 J677 FIGURE R11 INTERNAL COMPONENTS 1 2 2 6 6A 4 8 5 33 41 1 2 3 23A 23B 31 20 33 41 41 503 41 34 41 38 26 41 33 41 40 37 24 30 46 22A 22B J662 J663 J681 J661 J664 J671...

Page 759: ...1 CLIP CABLE 9 XA9 0870 000 1 SCREW P M4X10 10 FB4 6026 000 1 BLOCK FOOT FRONT 11 FB4 6027 000 1 BLOCK FOOT REAR 12 FB4 5535 000 1 SHEET SWING 13 RB1 2114 000 2 FOOT 14 XA9 0606 000 6 SCREW M4X10 15 F...

Page 760: ...0 3 PIN POSITIONING 34 FH2 6536 000 1 MOTOR CABLE J670 671 34 A VS1 5820 004 1 CONNECTOR SNAP TIGHT J671 35 FS1 9078 000 2 SCREW STEPPED M4 36 RB1 2114 000 2 FOOT 37 WT2 0261 000 1 CLIP CABLE 38 WT2 0...

Page 761: ...INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R12 1 SEE FIGURE R31 FIGURE R12 INTERNAL COMPONENTS 2 1 2 E1 TYPE 14 11 10 41 41 42 42 42 42 41 14 13 13 27 12 32 36...

Page 762: ...0 PS652 J677 FIGURE R12 INTERNAL COMPONENTS 2 2 2 E1 TYPE 6 6A 4 8 5 33 41 1 2 3 23A 23B 31 20 33 41 41 45 503 41 34 41 38 37 26 41 39 33 41 40 24 30 47 22A J662 J663 J681 J665 J667 J681 J666 J668 J66...

Page 763: ...00 2 CLIP CABLE 9 XA9 0870 000 2 SCREW P M4X10 10 FB4 6026 000 2 BLOCK FOOT FRONT 11 FB4 6027 000 2 BLOCK FOOT REAR 12 FB4 5535 000 2 SHEET SWING 13 RB1 2114 000 4 FOOT 14 XA9 0606 000 12 SCREW M4X10...

Page 764: ...00 2 MOTOR CABLE J670 671 34 A VS1 5820 004 1 CONNECTOR SNAP TIGHT J671 35 FS1 9078 000 4 SCREW STEPPED M4 36 RB1 2114 000 4 FOOT 37 WT2 0261 000 2 CLIP CABLE 38 WT2 0317 000 2 CLIP CABLE 39 VS1 6174...

Page 765: ...HT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R30 1 FIGURE R30 CASSETTE A A 22 23 2 3A 3 4 5 17 12 14 13 1 16 15 19 18A 18 501 20 7 10A 10 8 8A 21...

Page 766: ...PRESION E1 TYPE 5 FS7 0207 000 1 GEAR 20T D1 TYPE FS7 0207 000 3 GEAR 20T E1 TYPE 6 FB4 5801 000 N 1 BODY CASSETTE D1 TYPE FB4 5801 000 N 3 BODY CASSETTE E1 TYPE 7 FB4 5804 000 1 LEVER PAPER SIZE D1 T...

Page 767: ...IZE REAR D1 TYPE FF5 7273 000 3 PLATE SIZE REAR E1 TYPE 18 A FB4 5824 000 1 LABEL 19 FB4 5813 000 1 PLATE HOLD DOWN TAB D1 TYPE FB4 5813 000 3 PLATE HOLD DOWN TAB E1 TYPE 20 FB4 5820 000 1 LABEL PAPER...

Page 768: ...R31 PICK UP ROLLER ASSEMBLY A A 14 13 15 6 18 61 12 5 33 34 503 49 22 24 19 17 8 16 7 501 62 501 501 40 62 41 38 42 55 53 506 59 58 58 57 56 36 25 501 61 10 29 11 21 1 32 31 35 35 23 2 48 503 504 60 5...

Page 769: ...TE GROUNDING 4 FB4 6020 000 1 ROLLER PAPER FEED 5 FB4 6031 000 1 SHAFT 6 FB4 6032 000 1 SHAFT CLUTCH 7 FB4 6033 000 1 SHAFT IDLER 8 FB4 6034 000 1 SHAFT 9 FS1 1205 000 2 BUSHING 10 FS5 1854 000 1 BUSH...

Page 770: ...REW P M4X10 36 FF5 7404 000 1 SHAFT ROLLER 37 FB4 5653 000 1 PLATE RETARD 38 FB4 5654 000 1 GUIDE PAPER 39 FB4 5655 000 1 SPRING TORSION 40 FF5 7405 000 1 SHAFT RETARD 41 RB1 8974 000 1 LIMITER TORQUE...

Page 771: ...8922 000 2 ROLLER 59 RS5 2653 000 2 SPRING COMPRESSION 60 FB4 6039 000 1 PLATE GROUNDING 61 RS1 1016 000 2 BUSHING 62 RS1 1016 000 2 BUSHING 63 FH2 6538 000 1 FEEDER CABLE J679 680 63 A VS1 5057 003...

Page 772: ...2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON R90 FG2 9757 000 1 FEEDER CONTROLLER PCB ASSEMBLY D1 TYPE FG2 9757 000 3 FEEDER CONTROLLER PCB ASSEMBLY E1 TYPE 1 FB4 6045 000 1 SH...

Page 773: ...RB LIST OF CONNECTORS J675 J672 J676 J670 J653 J671 J661 J679 J678 J673 J674 J681 J662 J663 J664 J675 J653 J671 J665 J679 J678 J673 J674 J681 J662 J663 J664 J667 J666 J668 J681 J677 J680 J677 J680 J6...

Page 774: ...H2 6533 000 2 DRAWER CABLE E1 TYPE J66 3 FH2 6533 000 1 DRAWER CABLE FH2 6533 000 2 DRAWER CABLE E1 TYPE J66 5 FH2 6534 000 2 DRAWER CABLE E1 TYPE J66 6 FH2 6534 000 2 DRAWER CABLE E1 TYPE J66 7 FH2 6...

Page 775: ...PER SENSOR PS652 VS1 0842 003 1 CONNECTOR 3P FEMALE VS1 0842 003 2 CONNECTOR 3P FEMALE E1 TYPE J67 8 VS1 0842 003 1 CONNECTOR 3P FEMALE VS1 0842 003 2 CONNECTOR 3P FEMALE E1 TYPE J67 9 FH2 6538 000 1...

Page 776: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON G 1 F61 7204 F61 7214 F61 7224 F61 7234 SUPER G3 FAX BOARD...

Page 777: ...PON G 2 CONTENTS ASSEMBLY LOCATION DIAGRAM FAX KIT MODEM CONTROLLER PCB ASSEMBLY LP3000 MODEM CONTROLLER PCB ASSEMBLY 120V GP160F GP160PF NCU BOARD PCB ASSEMBLY LP3000 120V NCU BOARD PCB ASSEMBLY GP16...

Page 778: ...N INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON GA 1 FIGURE GA ASSEMBLY LOCATION DIAGRAM G93 MODEM CONTROLLER PCB ASSEMBLY G94 G94A G93A NCU BOARD PCB ASSEMBLY G97...

Page 779: ...RIME AU JAPON G11 1 FIGURE G11 FAX KIT GP160F GP160PF 7 1 LP3000 120V NLU GP160F 120V NLV GP160 LP3010 1 1 SEE FIGURE G97 SEE FIGURE G94 SEE FIGURE G94 G94A SEE FIGURE G97 SEE FIGURE G93 G93A 4 5 3 3...

Page 780: ...MODULAR NCU CABLE LP3000 120V NLU J3 5 FH2 6681 000 1 MODULAR NCU CABLE GP160F GP160PF J2 4 5 4 FH2 6546 000 1 PCI CABLE LP3000 J2 4 105 FH2 6675 000 1 DC CABLE 120V NLU GP160F GP160PF J5 105 5 HH2 28...

Page 781: ...K Q T Y COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON G93 FG2 9728 000 1 MODEM CONTROLLER PCB ASSEMBLY LP3000 IC1 1 HH4 2600 000 1 IC UPD775...

Page 782: ...2210 2200 160 3000 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON G93A FG2 9729 000 1 MODEM CONTROLLER PCB ASSEMBLY 120V NLU FG2 9730 000 1 MODEM CONTROLLER PCB ASSEMBLY GP160F GP160PF IC 6 FH4 6101...

Page 783: ...HG5 1039 000 1 NCU BOARD PCB ASSEMBLY LP3000 FG2 9771 000 1 NCU BOARD PCB ASSEMBLY 120V NLU IC 3 HH7 2257 000 1 IC PS2502 1 PHOTO COUPLER LP3000 IC 4 HH7 2257 000 1 IC PS2502 1 PHOTO COUPLER LP3000 L...

Page 784: ...APAN IMPRIME AU JAPON G94A HG5 0616 000 1 NCU BOARD PCB ASSEMBLY GP160F GP160PF ITALIA UK GERMANY AMS HG5 0886 000 1 NCU BOARD PCB ASSEMBLY GP160F GP160PF FRENCH L 2 HH7 2298 000 1 INDUCTOR L 3 HH7 22...

Page 785: ...INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON G97 FG2 9724 000 1 MODULAR PCB ASSEMBLY LP3000 FG2 9727 000 1 MODULAR PCB ASSEMBLY 120V NLU FG2 9726 000 1 MODULAR P...

Page 786: ...NC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON GB 1 FIGURE GB LIST OF CONNECTORS LP3000 100V NLU GP160F GP160PF J16 J1 J2 J5 J6 J7 J3 J105 J4 J8 J15 J202 J16 J1 J5 J...

Page 787: ...0V NLU J 4 PCB NCU BOARD LP3000 FH2 6546 000 1 PCI CABLE LP3000 PCB NCU BOARD 120V NLU GP160F GP160PF FH2 6681 000 1 MODULAR NCU CABLE 120V NLU GP160F GP160PF J 5 PCB MODULAR LP3000 120V NLU GP160F GP...

Page 788: ...PYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 0 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON GB 3 G B J 1 6 PCB MODEM CONTROLLER FH2 6544 000 1 FLAT CABLE J10 5 TO COPIA FH2 6546 000 1 PCI...

Page 789: ...5599 000 100 5E FB4 5602 000 152 17 FB4 5603 000 810 22 FB4 5605 000 150 17 FB4 5606 000 150 18 FB4 5607 000 152 18 FB4 5608 000 150 19 FB4 5609 000 151 5 FB4 5610 000 151 6 FB4 5611 000 151 7 FB4 56...

Page 790: ...25 000 B J 502 B J 503 150 15 FH2 6526 000 B J 511 B J 512 B J 513 310 50 FH2 6527 000 B J 361 B J 362 102 24 FH2 6529 000 B J 64 B J 65 101 24 FH2 6530 000 104 2 FH2 6531 000 B J 505 B J 507 B J 509...

Page 791: ...3540 000 810 18 810A 18 RG5 3541 000 810 29 810A 29 RG5 3562 000 151 11 RG5 3603 000 151 12 RG5 4504 000 151 13 RH2 5263 000 B J 101 B J 190 103 16 RH2 5279 000 B J1302 RH2 5281 000 B J1303 RH2 5312 0...

Page 792: ...2 12 102 53 310 59 XA9 0629 000 100 20 101 15 102 2 102 13 102 36 102 45 102 54 102 61 103 15 103 22 XA9 0685 000 101 28 102 28 XA9 0686 000 151 3 151 21 152 15 XA9 0702 000 810 14 810A 14 810A 26 XA9...

Page 793: ...FS6 2922 000 P42 6 FS6 2924 000 P11 15F FS6 2925 000 P35 18 FS6 2926 000 P35 19 FS7 0208 000 P32 8 FS7 0209 000 P32 9 FS7 0215 000 P32 19 FS7 0218 000 P35 2 FS7 0219 000 P35 20 FS7 0220 000 P35 25 FS...

Page 794: ...5 7405 000 R31 40 FF5 7408 000 R11 5 R12 5 FG2 9757 000 R90 FG2 9762 000 R11 22 R12 22 FG2 9763 000 R11 23 R12 23 FG6 1403 000 R31 FG6 1420 000 R31 FH2 6533 000 R B J661 R B J662 R B J663 R11 15 R12 1...

Page 795: ...4 FH2 6675 000 G B J105 G11 4 FH2 6676 000 G B J 6 G11 8 FH2 6681 000 G B J 2 G B J 4 G B J 5 G11 3 FH4 6101 000 G93A IC 6 HG5 0616 000 G94A HG5 0886 000 G94A HG5 1039 000 G94 HH2 1914 000 G B J 8 G11...

Page 796: ...1999 PRINTED IN JAPAN IMPRIME AU JAPON Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPT 3 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV CANON INC Printed in Japan REVISION 0 NOB 1998 REVISIO...

Page 797: ...COPYRIGHT C 1999 CANON INC CANON 2220 2210 2200 160 3000 REV 1 FEB 1999 PRINTED IN JAPAN IMPRIME AU JAPON PRINTED IN JAPAN IMPRIME AU JAPON CANON INC...

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