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Can-Am Roadster RT-622 2010, Service Manual

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Can-Am Roadster RT-622 2010 Service Manual Download Page 2

Legal deposit:

National Library of Quebec

National Library of Canada 2010

All rights reserved. No parts of this manual may be reproduced in any form without the prior written
permission of Bombardier Recreational Products Inc. (BRP)

©

Bombardier Recreational Products Inc. (BRP) 2010

Printed in Canada

Technical Publications

Bombardier Recreational Products Inc. (BRP)

Valcourt (Quebec) Canada

Summary of Contents for Roadster RT-622 2010

Page 1: ...2010 Service Manual Roadster RT 622 Trailer...

Page 2: ...ved No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Recreational Products Inc BRP Bombardier Recreational Products Inc BRP 2010 Printed in Cana...

Page 3: ...9 GENERAL 10 ADJUSTMENT 10 SPRING PRELOAD ADJUSTMENT 10 PROCEDURES 10 SHOCK ABSORBERS 10 SPRING 11 TRAILING ARM 11 03 BODY 13 GENERAL 17 TRAILER CARE 17 PROCEDURES 17 DECALS 17 ROCK GUARD 17 LATCHES 1...

Page 4: ...TABLE OF CONTENTS 03 ELECTRICAL SYSTEM cont d 01 LIGHTS AND HARNESS cont d PROCEDURES cont d LICENSE PLATE LIGHT 39 HARNESS 39 04 TECHNICAL SPECIFICATIONS 01 RT 622 TRAILER SPECIFICATIONS 41 II...

Page 5: ...this manual Dealer modifications that were carried out after manufacturing of the product whether or not authorized by BRP are not included The use of BRP parts is most strongly recom mended when con...

Page 6: ...umber is located on the frame and can be seen from the LH rear wheel housing 704902071 rmo2010 005 006_a WHEEL REMOVED FOR CLARITY PURPOSE ONLY 1 Trailer serial number MANUAL INFORMATION MANUAL PROCED...

Page 7: ...INTRODUCTION NEW WHEELS AND WHEEL HUBS Section 02 CHASSIS Subsection 01 WHEELS AND WHEEL HUBS 105 N m 77 lbf ft rmr2010 061 101_aen rmr2010 061 V...

Page 8: ...ion Call outs pertaining to above illustration TYPICAL indicates a general view which may not represent exact details Illustration always follows text to which it applies Indicates specific procedure...

Page 9: ...torque screws bolts and or nuts in a criss cross sequence A00A8BS Property class and head markings Property class and nut markings 5 5 8 8 10 10 12 12 4 8 4 8 4 8 8 8 8 8 8 8 9 8 9 8 9 8 10 9 10 9 10...

Page 10: ...VIII rmr2010 061...

Page 11: ...ler fasteners Check tires condition and wear Inspect wheels for damages Check wheel bearing seals Inspect lights for any damage and proper oper ation Check cover latches and cables including safety la...

Page 12: ...2...

Page 13: ...trailer in a protected dry area garage carport etc Service or repack wheel bearings according to maintenance instructions Raise trailer and place blocks under trailer frame to take most of the weight...

Page 14: ...4...

Page 15: ...Section 02 CHASSIS Subsection 01 WHEELS AND WHEELS HUBS WHEELS AND WHEELS HUBS 105 N m 77 lbf ft HI TEMP BEARING GREASE NLGI 2 See PROCEDURE INSIDE NEW rmr2010 064 100_a rmr2010 064 5...

Page 16: ...S Wheel Bearing Inspection Install a jack under trailer frame NOTICE Make sure to place the jack under frame and not under trailer shell Severe dam age will occur if the trailer is raised by its shell...

Page 17: ...nut and its washer 8 Adjust the bearing gap 8 1 Using a torque wrench tighten hub nut to 17 N m 150 lbf in to seat hub properly Spin the hub at least 5 complete rotations 8 2 Loosen nut approximately...

Page 18: ...8...

Page 19: ...2 SUSPENSION SUSPENSION SERVICE TOOLS Description Part Number Page SPRING COMPRESSOR 529 036 184 11 42 5 N m 31 lbf ft NEW Suspension grease See PROCEDURE INSIDE 42 5 N m 31 lbf ft 42 5 N m 31 lbf ft...

Page 20: ...to confirm sus pension preload adjustment is appropriate Spring preload general guidelines SPRING PRELOAD GUIDELINE TRAILER LOAD CAM ADJUSTER POSITION Empty 1 3 Combination of loaded and unloaded ride...

Page 21: ...absorber See SHOCK AB SORBER REMOVAL Inspect spring and replace if one of the following damage is detected Crack in the paint Rust Other visible damages NOTE If rust is limited to a 1 4 of the first...

Page 22: ...e shaft 8 Remove bearing 9 Install new bearing 10 Lubricate shaft and housing with suspension grease 11 Tighten nut to 80 N m 59 lbf ft 12 Inspect if cotter pin hole is aligned with nut slot 13 Torque...

Page 23: ...Section 02 CHASSIS Subsection 03 BODY BODY SERVICE PRODUCTS Description Part Number Page CABLE LUBRICANT 293 600 041 17 18 XPS LUBE 293 600 016 17 XPS SYNTHETIC GREASE 293 550 010 28 rmr2010 066 13...

Page 24: ...Section 02 CHASSIS Subsection 03 BODY 11 N m 97 lbf in See TORQUE SEQUENCE INSIDE rmr2010 066 100_a 14 rmr2010 066...

Page 25: ...Section 02 CHASSIS Subsection 03 BODY 11 N m 97 lbf in 15 N m 133 lbf in 15 N m 133 lbf in 11 N m 97 lbf in 11 N m 97 lbf in 11 N m 97 lbf in 11 N m 97 lbf in rmr2010 066 101_a rmr2010 066 15...

Page 26: ...Section 02 CHASSIS Subsection 03 BODY 7 N m 62 lbf in See PROCEDURE INSIDE 7 N m 62 lbf in 7 N m 62 lbf in 7 N m 62 lbf in rmr2010 066 102_a 16 rmr2010 066...

Page 27: ...horoughly Apply a soapy water solution to new decal and carefully position it Using a sponge or a squeegee remove the air bubbles and water working from the center toward the edges Al low to air dry N...

Page 28: ...from latch mechanism assembly 5 Adjust the cables Refer to LATCH CABLE AD JUSTMENT Install the protective plate 6 Install the protective plate 7 Tighten protective plate screws to 7 N m 1 N m 62 lbf i...

Page 29: ...cias Refer to INNER FAS CIAS in this section 2 Loosen locking knob on cable rmr2010 066 236 REAR LATCH CABLE ADJUSTER KNOB rmr2010 066 237 FRONT LATCH CABLE ADJUSTER KNOB 3 Pull lock handle completely...

Page 30: ...usion and might make the cover rattle when trailer is moving NOTE A pin mounted too tight will prevent cover from closing securely or make it very difficult to open INNER FASCIAS LH Inner Fascia Remov...

Page 31: ...fascias is essentially the reverse of the removal procedure RH inner fascia has to be installed first Finger tight all inner fascia screws FRONT ACCESS COVER Front Access Cover Removal 1 Remove 4 reta...

Page 32: ...with hinges torque bridge screws as follows 1 Torque front screws attaching body to bridge to 10 N m 89 lbf in 2 Torque rear screws attaching body to bridge to 10 N m 89 lbf in 3 Torque front screws a...

Page 33: ...BLES 4 Remove 4 retaining screws from the latch mechanism assembly rmr2010 066 246_a 1 Retaining screws 5 Pull main control handle assembly out of its lo cation towards inside of trailer rmr2010 066 2...

Page 34: ...loaded NOTICE Holding plate prevents losing spring and ball located behind 11 Remove the spring and ball rmr2010 066 226_a 1 Spring 2 Ball 3 Barrel actuator cover 12 Remove the key barrel actuator co...

Page 35: ...el cover with the latch actu ator pin towards spring and ball location 5 Install the spring and ball rmr2010 066 226_a 1 Spring 2 Ball 3 Barrel actuator cover 6 Carefully hold in place and install the...

Page 36: ...H CABLE INSTALLATION 13 Install latch mechanism assembly in its loca tion while pulling back latch cables rmr2010 066 232 PULL LATCH CABLES 14 Secure latch mechanism assembly with 4 retaining screws T...

Page 37: ...stand under frame and not under the trailer body rbl2010 004 026_b 1 Jack stand under frame 3 Disconnect tongue harness from chassis har ness Refer to LIGHTS AND HARNESS subsec tion 4 Open both acces...

Page 38: ...fiberglass over the bridge section as an attachment point rmr2010 067 012 GRAB UNDER WHEEL FENDER 10 Remove body from trailer frame and lay on a flat surface to avoid damaging painted sur faces rmr20...

Page 39: ...ion Do not torque yet 7 Install 8 retaining screws attaching body to frame Do not torque yet 8 Torque bridge screws as follows 8 1 Torque front screws attaching body to bridge to 10 N m 89 lbf in 8 2...

Page 40: ...30...

Page 41: ...Section 02 CHASSIS Subsection 04 FRAME FRAME 42 5 N m 31 lbf ft 19 N m 168 lbf in 19 N m 168 lbf in 42 5 N m 31 lbf ft All Purpose Grease See PROCEDURE INSIDE rmr2010 067 100_a rmr2010 067 31...

Page 42: ...om chassis har ness 3 1 Using a small screwdriver lift locking tab in connector notch 3 2 Disconnect harness connector 3 3 Cut locking tie 4 While the trailer is maintained in this position remove the...

Page 43: ...010 004 031_a 1 M10 elastic flanged nut 6 Tighten front and rear tongue nuts to 42 5 N m 31 lbf ft 7 Connect tongue harness connector to trailer frame connector 8 From the coupler pull the harness unt...

Page 44: ...Removal 1 Remove and discard 2 retaining bolts and nuts 2 Pull the bushing out of location 3 Carefully pull coupler out of location to avoid damage to the harness Coupler Installation 1 Route harness...

Page 45: ...S AND HARNESS HARNESS DESCRIPTION Dielectric grease 2 5 N m 22 lbf in RH taillight 2 5 N m 22 lbf in 2 5 N m 22 lbf in Plate light LH taillight LH front side marker RH front side marker Trailer LH rea...

Page 46: ...Section 03 ELECTRICAL SYSTEM Subsection 01 LIGHTS AND HARNESS HARNESS LOCATION 7 29 30 27 28 26 rmr2010 068 103_a 36 rmr2010 068...

Page 47: ...Section 03 ELECTRICAL SYSTEM Subsection 01 LIGHTS AND HARNESS WIRING DIAGRAM rmr2010 068 102_a rmr2010 068 37...

Page 48: ...uts to 2 5 N m 0 5 N m 22 lbf in 4 lbf in 9 Reinstall inner fascias Refer to INNER FASCIA in the BODY subsection POSITION LIGHT Position Light Bulb Replacement The position lights are built with LEDs...

Page 49: ...rmo2010 005 049_a 1 License plate light 2 License plate lens screws 2 Disconnect connector 3 Pull out the lens 4 Remove the bulb by pulling it out 5 Install the new bulb by pushing it in 6 Reinstall t...

Page 50: ...move the fol lowing parts Tongue Rubber support Coupler 2 Gently route harness in tongue until harness connector is visible through the rectangular hole 3 Install tongue rubber support and coupler Re...

Page 51: ...er Spring free length 242 mm 9 1 2 in Spring preload adjustment position cam adjustment TIRES AND WHEELS Tire type use BRP recommended tires 4 80 X 12 LRB Tire Pressure 241 kPa 35 PSI Wheel size 12 in...

Page 52: ......

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