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2

Wire Feed Arc Welder

Always keep a fire
extinguisher accessible
while performing arc
welding operations.

Before starting or
servicing any electric
arc welder, read and
understand all
instructions. Failure
to follow safety
precautions or instructions can cause
equipment damage and/or serious
personal injury or death. 

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Improper use of electric

arc welders can cause
electric shock, injury,
and death! Take all
precautions described in
this manual to reduce the possibility of
electric shock.

Verify all components of the arc
welder are clean and in good
condition prior to operating welder.
Be sure insulation on all cables, wire
feed gun and power cord is not
damaged. Always repair or replace
damaged components before
operating the welder. Always keep
welder panels, shields, etc. in place
when operating welder.

Always wear dry, protective
clothing, welding gloves and
insulated footwear when operating
unit.

Always operate welder in a clean,
dry, well ventilated area. Do not
operate welder in humid, wet, rainy
or poorly ventilated areas.

Be sure work piece is properly
supported and grounded prior to
beginning any electric arc welding
operation.

Spread out coiled welding cable

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WARNING

!

WARNING

before use to avoid overheating and
damage to insulation.

Never immerse
wire or wire feed

gun in water. If welder becomes wet for
any reason, be absolutely certain it is
completely clean and dry before use!

Always shut equipment off and
unplug power cord prior to moving 
the unit.

Always attach the work lead first.

● 

Verify work piece is securely
grounded.

Always shut off electric arc welding
equipment when not in use and cut off
any excess wire from wire feed gun.

Never allow any part of the body to
touch flux core wire and ground or
grounded work piece at the same
time.

Awkward welding conditions and
positions can be electrically hazardous.
When crouching, kneeling or at
elevations, be sure to insulate all
conductive parts, wear appropriate
protective clothing and take
precautions to prevent injury from falls.

Never attempt to use this equipment
at current settings or duty cycles higher
than specified on equipment labels.

Never use an electric arc welder to
thaw frozen pipes.

Flying sparks and hot
metal can cause injury.
As welds cool, slag can
be thrown off. Take all
precautions described in
this manual to reduce the possibility of
injury from flying sparks and hot metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Electric arc welding
operations produce
intense light and heat
and ultraviolet (UV)
rays. This intense light

!

WARNING

!

WARNING

!

DANGER

and UV rays can cause injury to eyes and
skin. Take all precautions described in
this manual to reduce the possibility of
injury to eyes and skin.

All persons operating this equipment
or in the area while equipment is in
use, must wear protective welding
gear including: welding helmet or
shield with at least shade 10 lens,
flame resistant clothing, leather
welding gloves and full foot
protection.

Never look at arc 
welding operations

without eye protection as described
above. Never use a shade filter lens
that is cracked, broken, or rated below
number 10. Warn others in the area not
to look at the arc.

Electric arc welding
operations cause sparks
and heat metal to
temperatures that can
cause severe burns! Use
protective gloves and clothing when
performing any metal working
operation. Take all precautions described
in this manual to reduce the possibility
of skin and clothing burns.

Make sure all persons in welding
area are protected from heat, sparks
and ultraviolet rays. Use additional
face shields and flame resistant
barriers as needed.

Never touch work pieces until
completely cooled.

Heat and sparks
produced during electric
arc welding and other
metal working
operations can ignite
flammable and explosive materials!
Take all precautions described in this
manual to reduce the possibility of
flames and explosions.

Remove all flammable materials
within 35 feet (10.7 meters) of
welding arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to ensure flying

!

WARNING

!

WARNING

!

WARNING

General Safety

(Continued)

MANUAL

www.chpower.com

Summary of Contents for WG3000

Page 1: ...rd that will cause death or serious injury if the warning is ignored Warning means a hazard that could cause death or serious injury if the warning is ignored Caution means a hazard that may cause min...

Page 2: ...pt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury...

Page 3: ...Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 178...

Page 4: ...rd wraps and handle ends and fasten into cabinet 3 Attach cylinder base to unit as shown Fig 3 1 Loosen hex bolt nut on work clamp 2 Insert cord labeled work clamp on the front panel of the welder thr...

Page 5: ...ixture of gases The argon and argon mixture use the same thread type The 100 carbon dioxide uses a different thread type An adapter is available at your local welding gas supplier to change between th...

Page 6: ...clockwise Release trigger 6 Remember to close gas cylinder valve when finished welding 1 Cut retainer stiffeners and detachable handle away from shield Trim the excess plastic to remove sharp edges 2...

Page 7: ...r replace any cord if damaged WARNING Model WG2040 WG2044 WG2045 WG3000 Maintenance Supply Cable Replacement 1 Verify that welder is OFF and power cord disconnected 2 Remove welder cover to expose the...

Page 8: ...ngle becomes an increasingly important factor in obtaining a satisfactory weld Weld angle involves two positions travel angle and work angle Travel angle is the angle in the line of welding and may va...

Page 9: ...uire different techniques such as a weaving pass circular pass and jogging A higher skill level is required to complete these welds Overhead welding is the least desirable position as it is the most d...

Page 10: ...10 Wire Feed Arc Welder www chpower com Figure 19 Wiring Schematic...

Page 11: ...10 range 2 Increase the travel speed or reduce heat settings 1 Tune in correct setting 2 Replace contact tip 3 Reverse polarity 4 Increase tension 5 Replace gas bottle No output Wire tangles at drive...

Page 12: ...007AV 1 31 Strain relief WC102000AV 2 32 M6 1 0 x 25mm Machine screw 2 33 Handle caps WC301802AV 2 34 Liner coated metal WC600208AV 1 35 Cylinder base WC704700AV 1 36 Polarity cap Red WC704000AV 1 37...

Page 13: ...a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding T...

Page 14: ...SULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This...

Page 15: ...pi ces internes sont prot g es par un thermostat Ce syst me de soudure est con u pour tre utilis dans le proc d de soudage l arc avec fil lectrode fourr Flux Core Arc Welding FCAW ou de soudage l arc...

Page 16: ...iques Si vous tes accroupis genoux ou aux l vations s assurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chute...

Page 17: ...ipulation S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le So...

Page 18: ...moire 3 Fixer la base de la bouteille au mod le tel qu indiqu Fig 3 1 Desserrer le boulon hexagonal sur la pince de soudeur 2 Introduire le cordon marqu work sur le panneau sup rieur du soudeur traver...

Page 19: ...lumeau Installer la buse en tournant dans le sens des aiguilles d une montre voir figure 6 Couper le fil environ 1 4 po 0 635 cm de l extr mit de la buse Le facteur d utilisation de soudage est le pou...

Page 20: ...enue de lentille du masque avec un tournevis 20 Fr Soudeur l Arc Aliment en Fil r gulier en for ant contre le masque et le poteau du dispositif de retenue de la lentille 2 Retirer la pellicule protect...

Page 21: ...fil ferm sauf pendant le changement du fil 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles dont l isolation est endommag 2 V rifier la condition du cordo...

Page 22: ...udures avec la Figure 15 TYPE ET TAILLE DE FILS Le choix correct du fil comprend une vari t de facteurs telles que la position de soudage le mat riel de l objet de travail l paisseur et la condition d...

Page 23: ...de remplissage et la passe de finition Si les pi ces sont paisses il peut tre n cessaire de bisauter les bords qui sont unis un angle de 60 Enlever la scorie avant chaque passe pour le proc d Sans Gaz...

Page 24: ...assurer que tous les raccordements soient s rs et que la surface d attache soit propre 3 Remplacer l interrupteur 4 R duire la charge sur le circuit rajuster le disjoncteur ou remplacer le fusible 1 U...

Page 25: ...ement constante 2 Augmenter le r glage de chaleur de sortie 3 Utiliser le gaz pour la m thode MIG ou remplir la bouteille 4 Utiliser le gaz Argon 100 seulement 5 N utilisez pas un cordon prolongateur...

Page 26: ...007AV 1 31 Soulagement de tension WC102000AV 2 32 Vis m canique M6 1 0 x 25mm 2 33 Capuchons de manche WC301802AV 2 34 Chemise m tal enrob WC600208AV 1 35 Base de cylindre WC704700AV 1 36 Capuchon de...

Page 27: ...ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termine la vitesse auquelle l arc est amor...

Page 28: ...nes Provinces n autorisent pas l exclusion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris ave...

Page 29: ...tido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona la energ a para soldar Hay cuatro selecciones posibles baja 1 baja 2 alta 1 y alta 2 Peli...

Page 30: ...es de corriente o ciclos de trabajo mayores a los especificados en los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el m...

Page 31: ...s Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta puede aumentar considerab...

Page 32: ...ble de soldadura aseg rese de que a El di metro del cable de soldar coincide con la ranura del rodillo del mecanismo de alimentaci n Ver Fig 5 El rodillo de alimentaci n est marcado con medidas decima...

Page 33: ...pueden continuar cuando la luz amarilla ya no est encendida Para cambiar entre cable fundente y cable MIG se debe cambiar la polaridad 1 Abra la puerta de alimentaci n del cable 2 Coloque los conecto...

Page 34: ...conectar el mango coloque la m scara sobre una superficie plana y presione el mango hasta que calce Vea la Figura 10 34 Sp Soldadora Por Arco Con Alimentaci n de Cable completamente la tuerca tensora...

Page 35: ...uelte el gatillo y corte el cable en la longitud correcta 10 Coloque la pistola de alimentaci n de cable cerca de la pieza de trabajo b jese el casco bajando la cabeza o col quese la careta de mano y...

Page 36: ...l ngulo de la boquilla se convierte en un factor cada vez m s importante para obtener una soldadura satisfactoria El ngulo de soldadura involucra dos posiciones ngulo de propagaci n y ngulo de trabajo...

Page 37: ...dependiendo de la posici n Todos los trabajos deben realizarse en la posici n plana si es posible Para aplicaciones espec ficas consulte un manual t cnico de soldadura por arco PASADAS DE SOLDADURA Al...

Page 38: ...e la soldadora se enfr e cuando el bombillo se apague 2 Cerci rese de que las conexiones est n bien hechas y de que la superficie est limpia 3 Reemplace el interruptor 4 Reduzca la carga del circuito...

Page 39: ...soldar con gases inertes MIG o llene la boqtella 4 Use s lo 100 Arg n 5 Nunca use cordones de extensi n de m s de 6 10 m 20 pies 6 Limpie bien la superficie con un cepillo de acero inoxidable s lament...

Page 40: ...oscilante WC500007AV 1 31 Anclaje WC102000AV 2 32 Tornillo de la m quina M6 1 0 x 25mm 2 33 Tapas del asa WC301802AV 2 34 Revestimiento coated metal WC600208AV 1 35 Base del cilindro WC704700AV 1 36 T...

Page 41: ...able es s lido y se utiliza un gas inerte como protecci n Soldadura por arco de tungsteno de gas GTAW tambi n llamado TIG es un proceso de soldadura utilizado con un equipo soldador con un generador d...

Page 42: ...DE CAMPBELL HAUSFELD Algunos estados no permiten la exclusi n o limitaci n de los da os incidentales o derivados por lo que esta restricci n tal vez no rija para Ud C Esta garant a no se aplica a cua...

Page 43: ...Notes Notes Notas 43 Model WG2040 WG2044 WG2045 WG3000 Mod le WG2040 WG2044 WG2045 WG3000 Modelo WG2040 WG2044 WG2045 WG3000...

Page 44: ...Notes Notes Notas 44 Wire Feed Arc Welder Soudeur l Arc Aliment en Fil Soldadora Por Arco Con Alimentaci n de Cable...

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