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4

Operating Instructions and Parts Manual

www.campbellhausfeld.com

Installation (Continued)

 

Make sure the product is connected 
to an outlet having the same 
confi guration as the plug. This 
product must be grounded. In the 
event of an electrical short circuit, 
grounding reduces risk of electrical 
shock by providing an escape wire 
for electric current. This product 
is equipped with a cord having a 
grounding wire with an appropriate 
grounding plug. Plug must be 
plugged into an outlet that is 
properly installed and grounded in 
accordance with all local codes and 
ordinances.

 Overheating, 

short 

  circuiting and fi re 

damage will result from inadequate 
wiring.

LUBRICATION

 

THIS UNIT IS SHIPPED 

 WITHOUT OIL! 

Follow lubrication instructions before 
operating compressor.

Use oil shipped with the compressor. 

Do not use regular automotive oil 
such as 10W-30.

 Additives in regular 

motor oil can cause valve deposits and 
reduce pump life. For maximum pump 
life, drain and replace oil after the first 
hour of run time.

The compressor pump takes 
approximately 175mL (6 oz.) of oil. The 
sight glass, located on the crankcase 
portion of the pump, is used to 
determine proper oil level. Fill the 
crankcase with oil until the level is in 
the middle of the sight glass. Avoid 
overfilling by adding oil gradually and 
checking the oil level with the sight 
glass several times. Add enough oil to 
reach the “max” level on the sight glass. 
Proper oil level is illustrated in Figure 3.

Operation

 

BEFORE FIRST START-UP
BREAK-IN PROCEDURE

(Complete this procedure before using 
compressor for the first time. Once 
completed, it is not necessary to repeat.)

1.  Open drain valve located on bottom 

of tank.

2. Turn 

AUTO / OFF

 switch to 

OFF

 

position.

3.  Plug in power cord.

4. Turn 

AUTO / OFF

 switch to 

AUTO

 

position and run compressor for 30 
minutes.

5. Turn 

AUTO / OFF

 switch to 

OFF

 

position.

6.  Unplug power cord.

7.  Close drain valve.

The compressor is now ready for use.

OPERATING PROCEDURE

1.  Turn switch to 

OFF

 position and plug 

in power cord.

2.  Turn regulator knob 

counterclockwise to close air flow.

3.  Turn switch to 

AUTO

 position.

4.  Compressor will build to maximum 

pressure and shut off.

5.  With hose attached to outlet of 

compressor, attach tire chuck or 
other tool to open end of hose.

6.  Adjust regulator to proper pressure 

for tool or tire. Operate tool per 
instructions. 

As air is depleted from the tank by 
use of a tire chuck, tool, etc., the 
compressor will restart automatically 
at its preset “cut-in” pressure. When 
a tool is being used continuously, 
the compressor will cycle on and off 
automatically.

7.  Turn switch to 

OFF

 position, unplug 

power cord and drain tank of air 
when finished using compressor.

CYCLING OF COMPRESSOR

In the 

AUTO

 position, the compressor 

pumps air into the tank. When a 
shut-off (preset “cut-out”) pressure is 
reached, the compressor automatically 
shuts off.

If the compressor is left in the 

AUTO

 

position and air is depleted from the 
tank by use of a tire chuck, tool, etc., 
the compressor will restart automatically 
at its preset “cut-in” pressure. When 
a tool is being used continuously, 
the compressor will cycle on and off 
automatically. 

In the 

OFF

 position, the pressure switch 

cannot function and the compressor 
will not operate. Make sure switch 
is in 

OFF

 position when connecting 

or disconnecting power cord from 
electrical outlet.

Maintenance

 

Disconnect,    tag and lock out 
power source, then release 
all pressure from the system 
before attempting to install, service, 
relocate or perform any maintenance.

 Check compressor often for any visible 
problems and follow maintenance 
procedures each time compressor is 
used.

ASME SAFETY VALVE

 

Do not remove or  

  attempt to adjust 

the safety valve!

Check the safety valve by performing 
the following steps: 

1.  Plug the compressor in and run until 

shut off pressure is reached. 

2.  Wearing safety glasses, pull the 

ring on the safety valve to release 
pressure from compressor tank. Use 
your other hand to defl ect fast-
moving air from being directed 
toward your face.

Figure 4

 Minimum Gauge of Extension Cord

25 ft.

50 ft.

100 ft.

14

12

10

Use of an extension cord may cause excess 
heat to motor. This could lead to tripped 
breaker (at electrical panel) or tripped 
thermal overload (on compressor motor). 
If this occurs, eliminate extension cord and 
plug compressor directly into electrical 
outlet. Avoid using extension cords; use 
longer air hose(s) instead.

Figure 3 - Proper Oil Level

Max.

Min.

Summary of Contents for HL540210

Page 1: ...IONS DO NOT DISCARD Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may caus...

Page 2: ...d controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the...

Page 3: ...e of contamination This debris will damage the motor ELECTRICAL INSTALLATION All wiring and electrical connections should be performed by a qualified electrician Installation must be in accordance wit...

Page 4: ...will build to maximum pressure and shut off 5 With hose attached to outlet of compressor attach tire chuck or other tool to open end of hose 6 Adjust regulator to proper pressure for tool or tire Oper...

Page 5: ...element and inspect 3 If the filter element is dirty or clogged replace it 4 Reinstall filter and cover IMPORTANT Locate unit as far from spraying area as hose will allow to prevent overspray from cl...

Page 6: ...etc 1 Check all connections with soap and water solution Tighten or remove and apply pipe dope or pipe tape to the threads then reassemble 2 Open tank drain valve 2 Close tank drain valve 3 Tank leaks...

Page 7: ...ader valve 7 Defective motor capacitor s 7 Replace capacitor s 8 Defective motor 8 Replace motor 9 Lack of proper ventilation room temperature too high 9 Move compressor to well ventilated area 10 Clo...

Page 8: ...8 Operating Instructions and Parts Manual www campbellhausfeld com 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Repair parts illustration...

Page 9: ...lve HL030500AV 1 7 Grip 1 8 Ferrule 2 9 Nut 2 10 Exhaust tube 1 11 Drain valve D 1403 1 12 Tank assembly 1 13 Bolt M6 x 12 2 14 Washer M6 6 15 Bolt M6 x 16 4 16 Base 1 17 Foot 4 18 Plug 1 19 Pressure...

Page 10: ...s Manual www campbellhausfeld com Figure 8 Repair parts illustration for pump motor 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 3...

Page 11: ...rmal protector 1 40 Rear end bell 1 41 Fan 1 42 Snap ring 1 43 Plain washer M5 4 44 Lock washer M5 4 45 Motor bolt M5 x 120 4 46 Easy start valve HL036200AV 1 47 Washer 4 REPLACEMENT PARTS KITS Cylind...

Page 12: ...excessive humidity corrosive environments or other contaminants c Cosmetic defects that do not interfere with compressor functionality d Rusted tanks including but not limited to rust due to improper...

Page 13: ...CONSERVER CES INSTRUCTIONS NE PAS JETER Directives de S curit Ce manuel contient de l information tr s importante qui est fournie pour la S CURIT et pour VITER LES PROBL MES D QUIPEMENT Rechercher les...

Page 14: ...mmandes lectriques peuvent causer des arcs lectriques qui peuvent allumer un gaz ou une vapeur inflammable Ne jamais utiliser ou r parer le mod le pr s d un gaz ou d une vapeur inflammable Ne jamais e...

Page 15: ...par des objets Ne pas situer la prise d air du compresseur pr s de la vapeur un jet pulv ris de peinture endroits de d capage au sable ou autre sources de contamination Le d bris endommagera le moteur...

Page 16: ...sens antihoraire pour fermer le d bit d air 3 Tourner l interrupteur la position AUTO AUTOMATIQUE 4 Le compresseur accumulera la pression jusqu ce qu il atteint la pression maximum et s arr tera 5 Av...

Page 17: ...rrage 5 Changer l huile apr s chaque 50 heures d usage ENTRETIEN DU FILTRE D AIR D ASPIRATION Retrait inspection et remplacement Figure 6 Il faut retirer l l ment du filtre d aspiration et le v rifier...

Page 18: ...e retenue us e 3 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 4 Soupape de d charge d fectueuse sur le manostat 4 Remplac...

Page 19: ...les connexions lectriques 5 Soupape de retenue us e 5 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 6 Soupape de d charge...

Page 20: ...r Instructions d Utilisation et Manual de Pi ces 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Illustration des pi ces de r paration pour mod le HL540...

Page 21: ...0 Tuyau d chappement 1 11 Robinet de purge D 1403 1 12 Assemblage du r servoir 1 13 Boulon M6 x 12 2 14 Rondelle M6 6 15 Boulon M6 x 16 4 16 Base 1 17 Pied 4 18 Bouchon 1 19 R gulateur de pression HL0...

Page 22: ...l de Pi ces 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figure 8 Illustration des pi ces de r...

Page 23: ...1 27 Joint torique 1 28 Bouchon de vidange M5 x 10 1 29 Joint torique 1 30 Reniflard 1 31 Joint d tanch it du couvercle de carter 1 32 Carter 1 33 Rondelle M5 4 34 Vis de couvercle de protection M5 x...

Page 24: ...onnement du compresseur d Les r servoirs rouill s y compris mais sans s y limiter la rouille caus e par la vidange incorrecte ou par un environnement corrosif e Les composants suivants sont consid r s...

Page 25: ...A TODAS LAS INSTRUCCIONES GUARDE ESTAS INSTRUCCIONES NO LAS DESECHE Medidas de Seguridad Este manual contiene informaci n que es muy importante que sepa y comprenda Esta informaci n se la suministramo...

Page 26: ...pare el compresor cerca de gases o vapores inflamables Nunca almacene l quidos o gases inflamables cerca del compresor Las piezas del compresor podr an estar calientes inclusive cuando la unidad est a...

Page 27: ...ar n el motor INSTALACI N EL CTRICA Todas las conexiones el ctricas y el alambrano deber n ser llevados a cabo por un electricista profesional La instalaci n debe estar conforme con los c digos local...

Page 28: ...ONAMIENTO 1 Coloque el interruptor en OFF y conecte el cord n al tomacorrientes 2 Gire la perilla del regulador en sentido antihorario para cerrar el flujo de aire 3 Coloque el interruptor en AUTO 4 E...

Page 29: ...cio u obstruido c mbielo 4 Vuelva a instalar el filtro y la cubierta IMPORTANTE Para prevenir que el exceso de pulverizaci n atore el filtro coloque la unidad tan lejos del rea de pulverizaci n como l...

Page 30: ...tuber as etc 1 Revise todas las conexiones con una soluci n de agua y jab n Apriete o retire y aplique sellador o cintas para roscas luego vuelva a ensamblar 2 Abra la v lvula de drenaje del tanque 2...

Page 31: ...defectuoso s 7 Reemplace el condensador es 8 Motor defectuoso 8 Cambie el motor 9 Falta de ventilaci n adecuada temperatura ambiente demasiado alta 9 Mueva el compresor a un rea bien ventilada 10 El f...

Page 32: ...anual de Instrucciones y Lista de Piezas 32 Sp 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figura 7 Ilustraci n de las piezas de repuesto para modelo HL54020...

Page 33: ...Manga 2 9 Tuerca 2 10 Tubo de escape 1 11 V lvula de drenaje D 1403 1 12 Ensamble del tanque 1 13 Perno M6 x 12 2 14 Arandela M6 6 15 Perno M6 x 16 4 16 Base 1 17 Pata 4 18 Tap n 1 19 Regulador de pr...

Page 34: ...as 34 Sp 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figura 8 Ilustraci n de las piezas de re...

Page 35: ...a 1 27 Anillo en O 1 28 Tap n del orificio de drenaje M5 x 10 1 29 Anillo en O 1 30 Respiradero 1 31 Junta de la tapa de la caja del cig e al 1 32 Caja del cig e al 1 33 Arandela M5 4 34 Tornillo de l...

Page 36: ...d Tanques oxidados incluyendo pero no limitado al xido debido al drenaje inadecuado u agentes corrosivos en el ambiente e Las siguientes piezas se consideran art culos sujetos a desgaste normal y no s...

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