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HL540200, HL540210

www.campbellhausfeld.com

Introduction

 R efer to Figure 1 to locate the following 
items.

 Pressure Switch -

 Auto/Off Switch - In 

the "

AUTO

" position, the compressor 

shuts off automatically when tank 
pressure reaches the maximum preset 
pressure. In the "

OFF

" position, the 

compressor will not operate. This switch 
should be in the "

OFF

" position when 

connecting or disconnecting the power 
cord from the electrical outlet.

Regulator -

 The regulator controls 

the amount of air pressure at the hose 
outlet.

ASME Safety Valve -

 This valve 

automatically releases air if the tank 
pressure exceeds the preset maximum.

Exhaust Tube -

 This tube carries 

compressed air from the pump to the 
check valve. This tube becomes very hot 
during use. To avoid the risk of severe 
burns, never touch the discharge tube.

Outlet Pressure Gauge

 - Will show 

air pressure at the outlet in pounds per 
square inch (psi). Make sure this gauge 
reads ZERO (by adjusting regulator 
knob fully counterclockwise) before 
changing air tools or disconnecting air 
hose from outlet.

 

If the overload 

 protector is 

actuated, the motor must be allowed 
to cool down for approximately 30 
minutes before it will reset.

Installation

LOCATION

It is extremely important to install the 
compressor in a clean, dry, and well 
ventilated area. The compressor must 
be placed on a firm, level surface where 
the surrounding air temperature will 
not be more than 100°F.

A minimum clearance of 18 inches 
between the compressor and a wall is 
required because objects could obstruct 
air flow.

 

Do not locate the 

  compressor air inlet 

near steam, paint spray, sandblast areas 
or any other source of contamination. 
This debris will damage the motor.

ELECTRICAL INSTALLATION 

 All 

wiring 

 and 

 electrical connections should 
be performed by a qualifi ed 
electrician. Installation must 
be in accordance with local codes and 
national electrical codes.

WIRING

1.  Local electrical wiring codes 

differ from area to area. Source 
wiring, plug and protector must 
be rated for at least the amperage 
and voltage indicated on motor 
nameplate, and meet all electrical 
codes for this minimum.

2.  Use a slow blow fuse or a circuit 

breaker.

3.  This product is for use on a nominal 

120 volt circuit and has a grounding 
plug that looks like the plug 
illustrated in Figure 2. 

Tank Pressure Gauge

 - Will show air 

pressure in tank while the compressor 
is running, indicating compressor 
is building pressure properly. This 
gauge will show maximum pressure 
of compressor when it shuts off 
automatically at the pressure switch.

Check Valve -

 One-way valve that 

allows air to enter the tank, but 
prevents air in the tank from flowing 
back into the compressor pump.

Handle -

 Designed to move the 

compressor.

 

Never use the 

  handle on wheeled 

units to lift the unit completely off the 
ground.

Drain Valve -

 This valve is located on 

the bottom of the tank. Use this valve 
to drain moisture from the tank daily to 
reduce the risk of corrosion.

Motor Reset

 - (not shown, located 

inside motor). Designed to keep the 
motor from overheating. The motor has 
an auto reset protector. To reset once 
the motor has cooled, turn the pressure 
switch to the OFF position, then to the 
AUTO position.

 

This compressor is 

  equipped with an 

overload protector which will shut off 
motor if it becomes overloaded.

TEST

RESET

Figure 2 - Grounding Method

Grounded Outlet

Grounding Pin

Figure 1 - Unit Identification

Handle

Pressure Switch 
(AUTO / OFF)

Regulator

Tank Pressure Gauge

Outlet Pressure Gauge

Summary of Contents for HL540210

Page 1: ...IONS DO NOT DISCARD Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may caus...

Page 2: ...d controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the...

Page 3: ...e of contamination This debris will damage the motor ELECTRICAL INSTALLATION All wiring and electrical connections should be performed by a qualified electrician Installation must be in accordance wit...

Page 4: ...will build to maximum pressure and shut off 5 With hose attached to outlet of compressor attach tire chuck or other tool to open end of hose 6 Adjust regulator to proper pressure for tool or tire Oper...

Page 5: ...element and inspect 3 If the filter element is dirty or clogged replace it 4 Reinstall filter and cover IMPORTANT Locate unit as far from spraying area as hose will allow to prevent overspray from cl...

Page 6: ...etc 1 Check all connections with soap and water solution Tighten or remove and apply pipe dope or pipe tape to the threads then reassemble 2 Open tank drain valve 2 Close tank drain valve 3 Tank leaks...

Page 7: ...ader valve 7 Defective motor capacitor s 7 Replace capacitor s 8 Defective motor 8 Replace motor 9 Lack of proper ventilation room temperature too high 9 Move compressor to well ventilated area 10 Clo...

Page 8: ...8 Operating Instructions and Parts Manual www campbellhausfeld com 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Repair parts illustration...

Page 9: ...lve HL030500AV 1 7 Grip 1 8 Ferrule 2 9 Nut 2 10 Exhaust tube 1 11 Drain valve D 1403 1 12 Tank assembly 1 13 Bolt M6 x 12 2 14 Washer M6 6 15 Bolt M6 x 16 4 16 Base 1 17 Foot 4 18 Plug 1 19 Pressure...

Page 10: ...s Manual www campbellhausfeld com Figure 8 Repair parts illustration for pump motor 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 3...

Page 11: ...rmal protector 1 40 Rear end bell 1 41 Fan 1 42 Snap ring 1 43 Plain washer M5 4 44 Lock washer M5 4 45 Motor bolt M5 x 120 4 46 Easy start valve HL036200AV 1 47 Washer 4 REPLACEMENT PARTS KITS Cylind...

Page 12: ...excessive humidity corrosive environments or other contaminants c Cosmetic defects that do not interfere with compressor functionality d Rusted tanks including but not limited to rust due to improper...

Page 13: ...CONSERVER CES INSTRUCTIONS NE PAS JETER Directives de S curit Ce manuel contient de l information tr s importante qui est fournie pour la S CURIT et pour VITER LES PROBL MES D QUIPEMENT Rechercher les...

Page 14: ...mmandes lectriques peuvent causer des arcs lectriques qui peuvent allumer un gaz ou une vapeur inflammable Ne jamais utiliser ou r parer le mod le pr s d un gaz ou d une vapeur inflammable Ne jamais e...

Page 15: ...par des objets Ne pas situer la prise d air du compresseur pr s de la vapeur un jet pulv ris de peinture endroits de d capage au sable ou autre sources de contamination Le d bris endommagera le moteur...

Page 16: ...sens antihoraire pour fermer le d bit d air 3 Tourner l interrupteur la position AUTO AUTOMATIQUE 4 Le compresseur accumulera la pression jusqu ce qu il atteint la pression maximum et s arr tera 5 Av...

Page 17: ...rrage 5 Changer l huile apr s chaque 50 heures d usage ENTRETIEN DU FILTRE D AIR D ASPIRATION Retrait inspection et remplacement Figure 6 Il faut retirer l l ment du filtre d aspiration et le v rifier...

Page 18: ...e retenue us e 3 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 4 Soupape de d charge d fectueuse sur le manostat 4 Remplac...

Page 19: ...les connexions lectriques 5 Soupape de retenue us e 5 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 6 Soupape de d charge...

Page 20: ...r Instructions d Utilisation et Manual de Pi ces 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Illustration des pi ces de r paration pour mod le HL540...

Page 21: ...0 Tuyau d chappement 1 11 Robinet de purge D 1403 1 12 Assemblage du r servoir 1 13 Boulon M6 x 12 2 14 Rondelle M6 6 15 Boulon M6 x 16 4 16 Base 1 17 Pied 4 18 Bouchon 1 19 R gulateur de pression HL0...

Page 22: ...l de Pi ces 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figure 8 Illustration des pi ces de r...

Page 23: ...1 27 Joint torique 1 28 Bouchon de vidange M5 x 10 1 29 Joint torique 1 30 Reniflard 1 31 Joint d tanch it du couvercle de carter 1 32 Carter 1 33 Rondelle M5 4 34 Vis de couvercle de protection M5 x...

Page 24: ...onnement du compresseur d Les r servoirs rouill s y compris mais sans s y limiter la rouille caus e par la vidange incorrecte ou par un environnement corrosif e Les composants suivants sont consid r s...

Page 25: ...A TODAS LAS INSTRUCCIONES GUARDE ESTAS INSTRUCCIONES NO LAS DESECHE Medidas de Seguridad Este manual contiene informaci n que es muy importante que sepa y comprenda Esta informaci n se la suministramo...

Page 26: ...pare el compresor cerca de gases o vapores inflamables Nunca almacene l quidos o gases inflamables cerca del compresor Las piezas del compresor podr an estar calientes inclusive cuando la unidad est a...

Page 27: ...ar n el motor INSTALACI N EL CTRICA Todas las conexiones el ctricas y el alambrano deber n ser llevados a cabo por un electricista profesional La instalaci n debe estar conforme con los c digos local...

Page 28: ...ONAMIENTO 1 Coloque el interruptor en OFF y conecte el cord n al tomacorrientes 2 Gire la perilla del regulador en sentido antihorario para cerrar el flujo de aire 3 Coloque el interruptor en AUTO 4 E...

Page 29: ...cio u obstruido c mbielo 4 Vuelva a instalar el filtro y la cubierta IMPORTANTE Para prevenir que el exceso de pulverizaci n atore el filtro coloque la unidad tan lejos del rea de pulverizaci n como l...

Page 30: ...tuber as etc 1 Revise todas las conexiones con una soluci n de agua y jab n Apriete o retire y aplique sellador o cintas para roscas luego vuelva a ensamblar 2 Abra la v lvula de drenaje del tanque 2...

Page 31: ...defectuoso s 7 Reemplace el condensador es 8 Motor defectuoso 8 Cambie el motor 9 Falta de ventilaci n adecuada temperatura ambiente demasiado alta 9 Mueva el compresor a un rea bien ventilada 10 El f...

Page 32: ...anual de Instrucciones y Lista de Piezas 32 Sp 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figura 7 Ilustraci n de las piezas de repuesto para modelo HL54020...

Page 33: ...Manga 2 9 Tuerca 2 10 Tubo de escape 1 11 V lvula de drenaje D 1403 1 12 Ensamble del tanque 1 13 Perno M6 x 12 2 14 Arandela M6 6 15 Perno M6 x 16 4 16 Base 1 17 Pata 4 18 Tap n 1 19 Regulador de pr...

Page 34: ...as 34 Sp 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figura 8 Ilustraci n de las piezas de re...

Page 35: ...a 1 27 Anillo en O 1 28 Tap n del orificio de drenaje M5 x 10 1 29 Anillo en O 1 30 Respiradero 1 31 Junta de la tapa de la caja del cig e al 1 32 Caja del cig e al 1 33 Arandela M5 4 34 Tornillo de l...

Page 36: ...d Tanques oxidados incluyendo pero no limitado al xido debido al drenaje inadecuado u agentes corrosivos en el ambiente e Las siguientes piezas se consideran art culos sujetos a desgaste normal y no s...

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