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HL540200, HL540210

www.campbellhausfeld.com

Maintenance (Continued)

3.  The safety valve should 

automatically close at approximately 
40 psi - 50 psi. If the safety valve 
does not allow air to be released 
when you pull on the ring, or if 
it does not close automatically, it 
MUST be replaced. 

 

Safety valve must be 

  replaced if it cannot 

be actuated or it leaks air after ring is 
released.

DRAIN TANK

1.  Turn compressor off and release 

pressure from system. (To release 
pressure from system, pull ring on 
ASME safety valve. Deflect escaping 
air by shielding valve with one hand 
as you pull ring with other hand.) 
Pull ring until tank is empty.

 

A large amount of 

  fast moving air will 

be released when the safety valve is 
opened with pressure in the tank. Wear 
ANSI approved Z87.1 safety glasses.

2.  Drain moisture from tank by 

opening drain valve underneath 
tank. Tilt tank to remove all 
moisture.

3.  Clean dust and dirt from tank, 

air lines and pump cover while 
compressor is still OFF.

OIL CHANGE

1.  Allow compressor to run and warm 

up oil. Unplug unit.

2.  Position a pan under pump end of 

unit.

3.  Remove drain plug. Allow oil to 

collect in pan. Tilt unit to completely 
drain.

4.  Replace drain plug, fi ll pump to 

center of sight glass. Use Chevron 
synthetic 5W-30, Mobil 1 5W-30 or 
10W-30 synthetic motor oil. Using  

other types of oil will cause starting 
problems.

5.  Change oil after every 50 hours of 

use.

INTAKE AIR FILTER MAINTENANCE

Removal, Inspection and Replacement 
(Figure 6).

The intake filter element should be 
removed and checked periodically. 
A clogged intake filter can decrease 
compressor performance and cause the 
compressor to overheat.

1.  Rotate the fi lter cover counter-

clockwise and remove.

2.  Remove the fi lter element and 

inspect.

3.  If the fi lter element is dirty or 

clogged, replace it. 

4. Reinstall 

fi lter and cover.

IMPORTANT:

 Locate unit as far from 

spraying area as hose will allow to 
prevent overspray from clogging filter.

 END OF OPERATION/STORAGE

1.  Turn AUTO/OFF switch to the OFF 

position.

2.  Unplug power cord from wall outlet 

and wrap around handle to prevent 
damage when not in use.

3.  Wearing safety glasses drain tank of 

air by pulling the ring on the safety 
valve. Use other hand to deflect 
fast moving air from being directed 
toward your face.

4.  Drain tank of condensation by 

opening drain valve on bottom of 
tank. Tank pressure should be below 
10 psi when draining tank.

5.  Air hose should be disconnected 

from compressor and hung open 
ends down to allow any moisture to 
drain.

6.  Compressor and hose should be 

stored in a cool, dry place.

TECHNICAL SERVICE

For information regarding the 
operation or repair of this product, 
please call 1-800-543-6400.

Figure 5

Figure 6 - Intake filter maintenance

Filter 
cover

Filter 

element

MAINTENANCE SCHEDULE

OPERATION

DAILY

WEEKLY

MONTHLY

3 MONTHS

Check Oil Level

Drain Tank

Check Air Filter

Check Safety Valve

Clean Unit

Change Oil

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will form into droplets as it comes from an air 
compressor pump. When humidity is high or when a compressor is in continuous 
use for an extended period of time, this moisture will collect in the tank. When 
using a paint spray or sandblast gun, this water will be carried from the tank 
through the hose, and out of the gun as droplets mixed with the spray material.

IMPORTANT:

 This condensation will cause water spots in a paint job, especially 

when spraying other than water based paints. If sandblasting, it will cause the 
sand to cake and clog the gun, rendering it ineffective.
A fi lter in the air line, located as near to the gun as possible, will help eliminate 
this moisture.

Summary of Contents for HL540210

Page 1: ...IONS DO NOT DISCARD Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may caus...

Page 2: ...d controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the...

Page 3: ...e of contamination This debris will damage the motor ELECTRICAL INSTALLATION All wiring and electrical connections should be performed by a qualified electrician Installation must be in accordance wit...

Page 4: ...will build to maximum pressure and shut off 5 With hose attached to outlet of compressor attach tire chuck or other tool to open end of hose 6 Adjust regulator to proper pressure for tool or tire Oper...

Page 5: ...element and inspect 3 If the filter element is dirty or clogged replace it 4 Reinstall filter and cover IMPORTANT Locate unit as far from spraying area as hose will allow to prevent overspray from cl...

Page 6: ...etc 1 Check all connections with soap and water solution Tighten or remove and apply pipe dope or pipe tape to the threads then reassemble 2 Open tank drain valve 2 Close tank drain valve 3 Tank leaks...

Page 7: ...ader valve 7 Defective motor capacitor s 7 Replace capacitor s 8 Defective motor 8 Replace motor 9 Lack of proper ventilation room temperature too high 9 Move compressor to well ventilated area 10 Clo...

Page 8: ...8 Operating Instructions and Parts Manual www campbellhausfeld com 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Repair parts illustration...

Page 9: ...lve HL030500AV 1 7 Grip 1 8 Ferrule 2 9 Nut 2 10 Exhaust tube 1 11 Drain valve D 1403 1 12 Tank assembly 1 13 Bolt M6 x 12 2 14 Washer M6 6 15 Bolt M6 x 16 4 16 Base 1 17 Foot 4 18 Plug 1 19 Pressure...

Page 10: ...s Manual www campbellhausfeld com Figure 8 Repair parts illustration for pump motor 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 3...

Page 11: ...rmal protector 1 40 Rear end bell 1 41 Fan 1 42 Snap ring 1 43 Plain washer M5 4 44 Lock washer M5 4 45 Motor bolt M5 x 120 4 46 Easy start valve HL036200AV 1 47 Washer 4 REPLACEMENT PARTS KITS Cylind...

Page 12: ...excessive humidity corrosive environments or other contaminants c Cosmetic defects that do not interfere with compressor functionality d Rusted tanks including but not limited to rust due to improper...

Page 13: ...CONSERVER CES INSTRUCTIONS NE PAS JETER Directives de S curit Ce manuel contient de l information tr s importante qui est fournie pour la S CURIT et pour VITER LES PROBL MES D QUIPEMENT Rechercher les...

Page 14: ...mmandes lectriques peuvent causer des arcs lectriques qui peuvent allumer un gaz ou une vapeur inflammable Ne jamais utiliser ou r parer le mod le pr s d un gaz ou d une vapeur inflammable Ne jamais e...

Page 15: ...par des objets Ne pas situer la prise d air du compresseur pr s de la vapeur un jet pulv ris de peinture endroits de d capage au sable ou autre sources de contamination Le d bris endommagera le moteur...

Page 16: ...sens antihoraire pour fermer le d bit d air 3 Tourner l interrupteur la position AUTO AUTOMATIQUE 4 Le compresseur accumulera la pression jusqu ce qu il atteint la pression maximum et s arr tera 5 Av...

Page 17: ...rrage 5 Changer l huile apr s chaque 50 heures d usage ENTRETIEN DU FILTRE D AIR D ASPIRATION Retrait inspection et remplacement Figure 6 Il faut retirer l l ment du filtre d aspiration et le v rifier...

Page 18: ...e retenue us e 3 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 4 Soupape de d charge d fectueuse sur le manostat 4 Remplac...

Page 19: ...les connexions lectriques 5 Soupape de retenue us e 5 Remplacer la soupape de retenue Ne pas d monter le clapet de non retour avec de l air dans le r servoir purger le r servoir 6 Soupape de d charge...

Page 20: ...r Instructions d Utilisation et Manual de Pi ces 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Illustration des pi ces de r paration pour mod le HL540...

Page 21: ...0 Tuyau d chappement 1 11 Robinet de purge D 1403 1 12 Assemblage du r servoir 1 13 Boulon M6 x 12 2 14 Rondelle M6 6 15 Boulon M6 x 16 4 16 Base 1 17 Pied 4 18 Bouchon 1 19 R gulateur de pression HL0...

Page 22: ...l de Pi ces 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figure 8 Illustration des pi ces de r...

Page 23: ...1 27 Joint torique 1 28 Bouchon de vidange M5 x 10 1 29 Joint torique 1 30 Reniflard 1 31 Joint d tanch it du couvercle de carter 1 32 Carter 1 33 Rondelle M5 4 34 Vis de couvercle de protection M5 x...

Page 24: ...onnement du compresseur d Les r servoirs rouill s y compris mais sans s y limiter la rouille caus e par la vidange incorrecte ou par un environnement corrosif e Les composants suivants sont consid r s...

Page 25: ...A TODAS LAS INSTRUCCIONES GUARDE ESTAS INSTRUCCIONES NO LAS DESECHE Medidas de Seguridad Este manual contiene informaci n que es muy importante que sepa y comprenda Esta informaci n se la suministramo...

Page 26: ...pare el compresor cerca de gases o vapores inflamables Nunca almacene l quidos o gases inflamables cerca del compresor Las piezas del compresor podr an estar calientes inclusive cuando la unidad est a...

Page 27: ...ar n el motor INSTALACI N EL CTRICA Todas las conexiones el ctricas y el alambrano deber n ser llevados a cabo por un electricista profesional La instalaci n debe estar conforme con los c digos local...

Page 28: ...ONAMIENTO 1 Coloque el interruptor en OFF y conecte el cord n al tomacorrientes 2 Gire la perilla del regulador en sentido antihorario para cerrar el flujo de aire 3 Coloque el interruptor en AUTO 4 E...

Page 29: ...cio u obstruido c mbielo 4 Vuelva a instalar el filtro y la cubierta IMPORTANTE Para prevenir que el exceso de pulverizaci n atore el filtro coloque la unidad tan lejos del rea de pulverizaci n como l...

Page 30: ...tuber as etc 1 Revise todas las conexiones con una soluci n de agua y jab n Apriete o retire y aplique sellador o cintas para roscas luego vuelva a ensamblar 2 Abra la v lvula de drenaje del tanque 2...

Page 31: ...defectuoso s 7 Reemplace el condensador es 8 Motor defectuoso 8 Cambie el motor 9 Falta de ventilaci n adecuada temperatura ambiente demasiado alta 9 Mueva el compresor a un rea bien ventilada 10 El f...

Page 32: ...anual de Instrucciones y Lista de Piezas 32 Sp 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figura 7 Ilustraci n de las piezas de repuesto para modelo HL54020...

Page 33: ...Manga 2 9 Tuerca 2 10 Tubo de escape 1 11 V lvula de drenaje D 1403 1 12 Ensamble del tanque 1 13 Perno M6 x 12 2 14 Arandela M6 6 15 Perno M6 x 16 4 16 Base 1 17 Pata 4 18 Tap n 1 19 Regulador de pr...

Page 34: ...as 34 Sp 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figura 8 Ilustraci n de las piezas de re...

Page 35: ...a 1 27 Anillo en O 1 28 Tap n del orificio de drenaje M5 x 10 1 29 Anillo en O 1 30 Respiradero 1 31 Junta de la tapa de la caja del cig e al 1 32 Caja del cig e al 1 33 Arandela M5 4 34 Tornillo de l...

Page 36: ...d Tanques oxidados incluyendo pero no limitado al xido debido al drenaje inadecuado u agentes corrosivos en el ambiente e Las siguientes piezas se consideran art culos sujetos a desgaste normal y no s...

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