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COLD FRONT OUTLET

INTERCOOLER TYPHON

INSTRUCTIONS 1401-F00 e

Section

1401

Effective

December 2005

Replaces

December 2004

OEM PRODUCT existing only in front version.

INSTALLATION

OPERATION

MAINTENANCE

SAFETY

STORAGE

Your distributor :

BLACKMER

ZI PLAINE DES ISLES

F- 89000 AUXERRE

Tel. : 00 800 890 890 89

Fax : +33 3.86.49.87.17

e-mail : [email protected]

Summary of Contents for Blackmer TYPHON 1000

Page 1: ...fective December 2005 Replaces December 2004 OEM PRODUCT existing only in front version INSTALLATION OPERATION MAINTENANCE SAFETY STORAGE Your distributor BLACKMER ZI PLAINE DES ISLES F 89000 AUXERRE Tel 00 800 890 890 89 Fax 33 3 86 49 87 17 e mail contact blackmer mouvex com ...

Page 2: ...8 5 3 Warranty claims 20 6 STORAGE CONDITIONS 20 7 AFTER SALES RETURN FORM 21 SUMMARY Page NOTE The item numbers that follow the names of the parts correspond to the reference numbers present on the outline drawings REMARKS Blackmer truck screw type compressors package MUST be instal led in systems designed by qualified personnel The installation MUST be in compliance with local standards national...

Page 3: ...roperly secured Refer to the Compressor Mounting section of this manual In par ticular the installation shall be done in such a way that no rotary part may be touched by the operator in normal operation NOTICE BLACKMER COMPRESSORS ARE NOT DESIGNED FOR HANDLING LIQUID POWDER OR CONDENSATE TO DO SO WILL VOID THE WARRANTY CONTENTS OF THE COMPRESSOR TANK PIPING AND FILTERS COULD BE HAZARDOUS TO HEALTH...

Page 4: ...Thanks to its technology TYPHON compressor is relia ble and has a long service life TYPHON compressor needs very limited maintenance which reduces vehicle downtime TYPHON version 2C drive speed 2000 rpm was defi ned so as to drive it directly through universal joints from a P T O shaft Our compressors are delivered without oil The use of a compressor with an oil level that is not located bet ween ...

Page 5: ...ty damage and or serious injuries Align the PTO shaft axis with the package pulley axis or refer to the truck PTO documentation Not following assembly instruction can lead to mechani cal ruptures that may create major property damage and or serious injuries 1 3 3 Maximum discharge pressure The maximum acceptable pressure at discharge is indi cated in the tables below as a function of drive speed a...

Page 6: ... serious body injuries or property damages 1 4 Outlines drawings The overall dimensions of the different packages are given on the table below TYPHON 1000 IC The above dimensions are given with the shaft axis mounted in the closest position to the chair 3 hole loca tions exist on the chair 1st hole 3rd hole 2nd hole Pulley ratio X Y D 1 1 185 524 231 1 1 12 172 503 257 1 1 25 173 503 287 RIGTH DRI...

Page 7: ...logging of the filter the air sucked inside the filter shall be free of any exhaust fume residue or road dust In front of the filter an area of a minimum of 200 mm should be left free to allow enough space to change the cartridge 2 3 Check relief Safety valve The compressor packages are protected by a check relief safety valve The check valve prevents any air from returning in the compressor when ...

Page 8: ... is mandatory to comply with the following instructions The shaft must be dynamically balanced Its length and its inclination must be as small as pos sible see table The package shaft must be horizontal with a parallel tolerance with the P T O shaft of 5 The drive shaft slides perfectly well during rotation The jaws of the universal joints are parallel Coupling flanges show no eccentricity nor war...

Page 9: ...ure Typical start up time for ambiant temperature of 20 C is 150 s at 2 bar package discharge pressure 2 5 1 Electrical wiring diagram 2 5 2 Connection procedure The supply line used to power the intercooler package must be protected by a 16 Amps fuse on both the 12 V and 24 V supply lines to prevent property damage and body injuries The 3 wires to connect the main power supply to the bat tery are...

Page 10: ... any counter pressure at discharge At commissioning check that the combinations of rota tion speed and discharge pressure of the compressors are in conformity with those indicated in 1 2 During operation the temperature of the surface of a compressor and nearby parts can be in the region of 200 C The compressor and the parts located nearby are thus susceptible of provoking serious burns and proper...

Page 11: ...the compressor will cause failure After the first 50 hours of operation Change compressor oil After 300 hours and at least every year Change compressor oil Weekly 1 The compressor should be run once a week for at least 15 minutes to prevent moisture from collecting inside This will reduce the risk of corrosion damage to the compressor and other equipment in the piping 2 Inspect and clean air filte...

Page 12: ...riodically check that belt tension is sufficient Re ten sion belts as required as shown bellow Belt Drive installation 1 Pulleys I Check the grooves for any chips bruising or scoring II Clean up the shaft if necessary and smear some copper slip on it III Assemble each pulley and tapered bush onto the shafts ensuring the correct pulley size goes onto the correct shaft Push them as far onto the shaf...

Page 13: ... information 4 5 How to change pulley shaft position For a specific use one intallor may want to use a different position for the pulley axis to optimize drive line position In this case please check That you maintain the proper clearance with any truck or equipement stationary or mobile part That you have available the proper length of belt Use XPB belts only To change the pulley shaft position L...

Page 14: ... close the valve to the point where the relief valve opens do not allow overpressure to the com pressor Read the pressure value This value is the crack pressure Fully close the valve do not allow overpressure to the compressor Read the pressure value This value is the full flow pressure Open the closing valve fully disengage compressor and stop engine The full flow setting pressure should be compl...

Page 15: ... paying attention to the position of the roller bearing external plate position when it enters the bushing Install the securing ring maintaining the roller bearing Fill in in excess the lipseals with grease Grease bet ween the two lips of the lipseals Use a soft hammer to install them on each side of the bushing Screw the greasing filling port onto the bushing 15 21 NT 1401 F00 12 05 Cold front ou...

Page 16: ... liquid on both connections sides thermocontact and thermocontact connector For the fan connector replacement Unplug the connector from the fan side Remove the old connector and contacts Connect the 2 new contacts with appropriated tool Insert contacts the white connector Insert cable into the black protection Spray some oily liquid on both connections sides Fan and relay side Heat the black prote...

Page 17: ...ulley shaft 1 12 207698 Securing ring 2 13 219591 Joint roller bearing 1 14 200559 Ball bearing 1 15 219594 Securing ring 8 16 204660 Grease filling port 1 17 215580 Screw 4 18 209591 Spacer 4 19 Included in order number 312547 20 Included in order number 312547 21 Included in order number 312547 22 Included in order number 312547 23 220821 Sliding bushing 4 312547 Coupling kit 1 The chair and tra...

Page 18: ...ux 1 Inclut combiné clapet soupape 8 312538 Echangeur 1 9 312312 avant Chaise 1 10 217037 Rondelle 4 11 205058 Ecrou borgne 4 12 219824 avant Support échangeur 1 13 312542 Kit jauge à huile 1 14 204903 Plaque 1 5 2 TYPHON INTERCOOLER package Exploded view of INTERCOOLER package PART LIST FOR INTERCOOLER PACKAGE INCLUDED IN THE ABOVE EXPLODED VIEW NOTE To order spare parts specify The PART NUMBER a...

Page 19: ...atériel électrique interne 1 312534 Clapet anti retour 2 3 bar 1 312637 Clapet anti retour 2 0 bar 1 312535 Soupape 1 312523 Ensemble instrumentation 1 Référence Rapport 1 1 Rapport 1 1 12 Rapport 1 1 25 Rapport 1 1 4 Kit poulie courroie 312287 312316 312553 312317 PART LIST FOR INTERCOOLER PACKAGE NOT INCLUDED IN THE PREVIOUS EXPLODED VIEW NOTE To order spare parts specify The PART NUMBER and SER...

Page 20: ...esence of foreign material inside the compressor body Traces of damage representative of abnormal use of the package Use of non genuine parts Construction of the package not validated by our design office A return sheet shall be filled by the installer or distributor and send to Blackmer in order to claim for a warranty The equipment must be systematically stored in an area shelte red from bad wea...

Page 21: ...F00 12 05 Cold front outlet Intercooler TYPHON e 7 7 A AF FT TE ER R S SA AL LE ES S R RE ET TU UR RN N F FO OR RM M This Return Form is required to be completed and attached to the equipment for any guarantee claim ...

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