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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. 
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or 
property damage! Retain instructions for future reference.

For parts, product & service information

visit 

www.chpower.com

REMINDER: Keep your dated proof of purchase for warranty purposes! 

Attach it to this manual or file it for safekeeping.

IN610502AV 4/10

See Warranty on page 8 for important information about commercial use of this product.

Operating Instructions and Parts Manual  

FP204100

© 2010 Campbell Hausfeld/Scott Fetzer

Oilless 

Compressors

Description

Oilless compressors are designed for 
do-it-yourselfers with a variety of 
home and automotive jobs. These units 
operate without oil. Compressed air 
from this unit will contain moisture. 
Install a water filter or air dryer if 
application requires dry air.

Safety Guidelines

This manual contains information 
that is very important to know and 
understand. This information is 
provided for SAFETY and to PREVENT 
EQUIPMENT PROBLEMS. To help 
recognize this information, observe the 
following symbols.

 

Danger indicates an  

  imminently 

hazardous situation which, if not 
avoided, WILL result in death or serious 
injury.
 

Warning indicates a  

  potentially 

hazardous situation which, if not 
avoided, COULD result in death or 
serious injury.
 

Caution indicates a  

  potentially 

hazardous situation which, if not 
avoided, MAY result in minor or 
moderate injury.
 

Notice indicates  

  important 

information, that if not followed, may 
cause damage to equipment.

Unpacking

After unpacking the unit, inspect 
carefully for any damage that may 
have occurred during transit. Make sure 
to tighten fittings, bolts, etc., before 
putting unit into service. In case of 
questions, damaged or missing parts, 
please call 1-800-543-6400 for customer 
assistance.

2.  Follow all local electrical and 

safety codes as well as in the US, 
National Electrical Codes (NEC) and 
Occupational Safety and Health Act 
(OSHA).

Have the date code, model number, 
and parts list (with missing parts circled 
before calling.)

 

Do not operate 

  unit if damaged 

during shipping, handling or use. 
Damage may result in bursting and 
cause injury or property damage.

General Safety Information

Since the air compressor and other 
components used (filters, lubricators, 
hoses, etc.), make up a high pressure 
pumping system, the following safety 
precautions must be observed at all 
times:
1.  Read all manuals included 

with this product 
carefully. Be thoroughly 
familiar with the controls 
and the proper use of the 
equipment.

STOP!

Record the Model No., Serial No. and date 
of purchase located on the base below the 
pump in the space below.
Model No.  _______________________
Date Code  _______________________
Date of purchase  _________________

Retain these numbers for future reference.

DO nOt retUrn the 

PrODUCt tO the 

retaIler! Call 
1-800-543-6400

MANUAL

Breathable Air Warning

This compressor/pump is not 
equipped and should not be used “as 
is” to supply breathing quality air. 
For any application of air for human 
consumption, the air compressor/
pump will need to be fitted with 
suitable in-line safety and alarm 
equipment. This additional equip-
ment is necessary to properly filter 
and purify the air to meet minimal 
specifications for Grade D breath-
ing as described in Compressed Gas 
Association Commodity Specification 
G 7.1 - 1966, OSHA 29 CFR 1910. 134, 
and/or Canadian Standards Associa-
tions (CSA).
DISCLAIMER OF WARRANTIES

In the event the compressor is used 
for the purpose of breathing air ap-
plication and proper in-line safety 
and alarm equipment is not simul-
taneously used, existing warranties 
shall be voided, and Campbell Haus-
feld disclaims any liability whatso-
ever for any loss, personal injury or 
damage.

Summary of Contents for FP204100

Page 1: ...g unit into service In case of questions damaged or missing parts please call 1 800 543 6400 for customer assistance 2 Follow all local electrical and safety codes as well as in the US National Electr...

Page 2: ...eners at frequent intervals for proper tightness Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flamm...

Page 3: ...to avoid tank corrosion Drain moisture from tank by opening the drain valve located underneath the tank lubrication This is an oilless product and does not require lubrication to operate Before first...

Page 4: ...elease pressure from system pull ring on ASME safety valve Deflect escaping air by shielding valve with one hand as you pull ring with other hand Pull ring until tank is empty A large amount of fast m...

Page 5: ...ored 1 Shim tank to level position 2 Replace pump assembly 3 Replace pump assembly Tank pressure drops when compressor shuts off 1 Loose drain valve 2 Check valve leaking 3 Loose connections fittings...

Page 6: ...ressure switch 2 Defective safety valve 1 Replace pressure switch 2 Replace safety valve with genuine replacement part Excessive starting and stopping 1 Excessive condensation in tank 2 Loose connecti...

Page 7: ...assembly FP204002AV 1 3 Tank gauge FP204012AV 1 4 Regulator gauge FP204013AV 1 5 Manifold assembly FP204835AV 1 6 Safety valve V 215102AV 1 7 On Off switch FP204824AV 1 8 Drain valve D 1403 1 9 Pump M...

Page 8: ...c F Gasoline engines and components are expressly excluded from coverage under this limited warranty The Purchaser must comply with the warranty given by the engine manufacturer which is supplied with...

Page 9: ...seil avec ce produit ses commandes et son utilisation 2 Suivre tous les codes de s curit locaux ainsi que les National Electrical Codes NEC and Occupational Safety and Health Act OSHA des U Une liste...

Page 10: ...r guli res Ne jamais essayer de r parer ou de modifier un r servoir Le soudage per age ou autre modifications peuvent affaiblir le r servoir et peuvent r sulter en dommage de rupture ou d explosion To...

Page 11: ...essaire de la refaire 1 Tourner le bouton du r gulateur compl tement vers la droite dans le sens des aiguilles d une montre pour ouvrir la circulation d air 2 Mettre l interrupteur marche arr t la pos...

Page 12: ...appe en prot geant la soupape d une main tout en tirant de l autre Tirer l anneau jusqu ce que le r servoir soit vide Une grande quantit d air se d pla ant rapidement sera d gag e en ouvrant la soupap...

Page 13: ...as niveau 1 Caler le r servoir niveau 2 Roulement d fectueux sur l arbre du moteur ou l arbre excentrique 2 Remplacer le montage de la pompe 3 Cylindre ou bague de piston d fectueux ou marqu 3 Remplac...

Page 14: ...d faillance du compresseur Le compresseur fonctionne continuellement et la soupape de s ret s ouvre tandis que la pression monte 1 Pressostat d fectueux 1 Remplacer le pressostat 2 Soupape de s ret d...

Page 15: ...gulateur FP204013AV 1 5 Montage de la collecteur FP204835AV 1 6 Soupape de s ret V 215102AV 1 7 Interrupteur On Off FP204824AV 1 8 Robinet de vidange D 1403 1 9 Montage de pompe moteur inclut le cord...

Page 16: ...limit e L acheteur doit observer la garantie du fabricant de moteur qui est fournie avec le produit G Articles suppl mentaires qui ne sont pas couverts sous cette garantie 1 Tous les Compresseurs a T...

Page 17: ...odos los manuales inclu dos con este producto Familiar cese con los controles y el uso adecuado del equipo 2 Siga todos los c digos de seguridad laboral y electricidad establecidos en su pa s por ejem...

Page 18: ...tienen fugas Repare o reemplace las piezas da adas antes de usar el equipo 8 Chequ e todas las conexiones frecuentemente para cerciorarse de que est n bien apretadas Los motores equipos el ctricos y...

Page 19: ...a la llave ubicada debajo del tanque Engrase Este es un aparato sin aceite y no requiere engrases para su funcionamiento Antes de arrancarlo por primera vez Procedimiento de ablande Complete este proc...

Page 20: ...r el siguiente mantenimiento antes de cada uso Debe reemplazar la v lvula de seguridad si no la puede activar o si hay fugas de aire una vez que haya soltado el anillo 1 Apague el compresor y libere l...

Page 21: ...astado o marcado 1 Nivele el tanque 2 Cambie el ensamblaje de la bomba 3 Cambie el ensamblaje de la bomba La presi n del tanque disminuye cuando se apaga el compresor 1 V lvula de drenaje floja 2 Fuga...

Page 22: ...fectuoso 2 V lvula de seguridad defectuosa 1 Cambie el interruptor de presi n 2 Cambie la v lvula de retenci n con un repuesto original Arranques y paradas excesivas 1 Demasiada condensaci n en el tan...

Page 23: ...ndar de ferreter a 4 15 Manguera de 7 6 m 25 pies MP268100AV 1 16 Juego de herramientas 5 piezas FP204008AV 1 17 Juego v lvula de chequeo FP204010AV 1 18 Cubierta para almacenaje FP204007AV 1 19 Fusib...

Page 24: ...mprador debe seguir las clausulas de la garant a otorgada por el fabricante del motor de gasolina que se suministra con el producto G Art culos adicionales no cubiertos bajo esta garant a 1 Todos los...

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