Camfil CamSafe Page 2 Installation & Operating Manual Download

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Camfil EMC

EMC_SPEC018_C2.doc

Rev. D

–

2020 05 19

Updates

Date

Revision Object

Author

2020-05-19

General Update to include further modules from the scope

V.Parkkoin

2019-01-21

Modified INV clamping system §10.3

V.Parkkoin

2018-06-26

Corrections §8

V.Parkkoin

2018-02-01

First issue (based on DTU3080 Rev.C)

V.Parkkoin

Summary of Contents for CamSafe

Page 1: ...Camfil EMC EMC_SPEC018_C2 doc Rev D 2020 05 19 CamSafe Installation Operating Manual ...

Page 2: ...te Revision Object Author 2020 05 19 D General Update to include further modules from the scope V Parkkoin 2019 01 21 C Modified INV clamping system 10 3 V Parkkoin 2018 06 26 B Corrections 8 V Parkkoin 2018 02 01 A First issue based on DTU3080 Rev C V Parkkoin ...

Page 3: ...eption 11 7 Prior to Mounting or Intervention 12 8 Mounting of Configurations 13 8 1 General Assembly of Housings Collectors 13 8 2 Assembly of Horizontal Airflow Configurations 15 8 3 Assembly of Wall Mounted Configurations 16 8 4 Installation of Free Standing Configurations 17 8 5 Installation of Wall mounted Configurations 18 8 5 1 Wall Cutout Dimensions 19 8 5 2 Wall Flange 19 8 5 3 Air Inlet ...

Page 4: ...hout Service Bag Standard Airflow Top Bottom 28 9 4 2 Filter Change without Service Bag Inverted Airflow Bottom Top 30 9 4 3 Safe Filter Change with Service Bag 33 10 Option Manual Welding Tool 37 11 Option Mobile Integrity Probe MIP 39 11 1 Filter Validation with MIP 40 12 Option Aerosol Injection Module 42 13 Option Handling Console 43 14 Maintenance 44 14 1 Spare Parts 44 ...

Page 5: ...nsibility for making its own determination as to the suitability of Camfil materials information products recommendations and advice for its own particular purpose Each user must identify and perform tests and analysis sufficient to assure that its finished parts methods and results will be safe and suitable for use under end use conditions Because actual use of products methods and information by...

Page 6: ...system Different filter sizes Different material Options see 4 2 1 Different airflow options see 4 1 2 Functional configuration options see Custom configurations to suit specific requirements Up to 6 banks for airflow ranges from 150 to 30 000 m3 h CamSafe Certification Levels Mechanical resistance of the housing Class D1 M acc to EN 1886 2007 Air tightness of the housing Class L1 acc to EN 1886 2...

Page 7: ...r paint coating as per EMC_SPEC025 Standard RAL9010 other RAL colors on request 2 Stainless Steel 304L Base material SHEET METAL AISI 304L EN10088 X5CrNi18 9 1 4307 3 Stainless Steel 316L Base material SHEET METAL AISI 316L EN10088 2 X2CrNiMo17 12 2 1 4404 SS Finish Housing fully pickled Visible flange Glass Bead Blasted or polished to smooth satin finish as per EMC_SPEC026 Derogation Notice CAM 0...

Page 8: ...ocess air Process air temperatures 4 C would require an insulated housing to avoid condensation This option is NOT available ytd due to the morphology of the housing body The following materials are used in CamSafe filter housings Max temperatures are values for permanent exposure Illustration Name Material s Temp Max C Housing Body Door Weldment Housing body door a 1 0038 S235JRG2 b SS 1 4301 X5C...

Page 9: ...pring SS 1 4310 X12CrNi17 7 250 Screws Nuts Fittings a SS A1 b SS A2 250 Nylon Bushing Nylon PA6 80 Options Porthole Window Frame aluminum Window tempered glass Gaskets nitrile rubber 70NBR601 250 250 120 Mobile Integrity Probe Manual Scan Scan Probes SS SS 1 4301 X5CrNi18 10 Bushing body Al anodized Protection AlCu4MgSi Bushing Iglidur J Gliders PET 300 O Rings nitrile rubber 70NBR601 250 250 250...

Page 10: ...vices renal systems cold sterilants A comprehensive testing report is available upon request Corrosion resistance to other decontaminants can be determined in our laboratory upon request PLEASE NOTE CamSafe is designed for indoor use in Life Science applications with HVAC processed air No corrosion resistance class according to ISO 12944 is established Store parts in a dry area protected from weat...

Page 11: ...y documentation of any individual housing 6 Goods Reception Packing example 2 individual CamSafe housings Packing example 2 individual CamSafe housings Packaging for shipment is covered by Camfil specification to ensure transport protection and delivery in good condition PLEASE NOTE Each package or pallet should be checked upon delivery visual check to ensure there has been no damage during transp...

Page 12: ...ety and health rules on site and wear protective gear clothing gloves eye protection safety footwear mask A work coat or overall and gloves are recommended as a minimum precaution As a general rule Do not proceed with mounting close to activities that can generate dust Store the parts in a dry area protected from weather Airflow through installed housings must be shut off and pressure must be equa...

Page 13: ...ng any modules inside a configuration 8 1 General Assembly of Housings Collectors Set up the bottom collector or lowest level module ensure access from all sides Place gaskets on the flange aligning flange and gasket holes Interlocking connectors modular gaskets only facilitate placement Repeat for each opening then place the first housing PLEASE NOTE Housing gaskets may be in a single piece or mo...

Page 14: ...s is easier from the back side using a ratchet Do not block bolts yet at this point Place gasket s on the next flange level Assembly ready for the next level housings or collector Manipulate the upper collector using the lifting rings Check for proper alignment Take off the housing doors to access flange bolts positions close to the collar Tighten to 35 Nm torque 13 M8 13 M8 35 Nm ...

Page 15: ...mbly Configurations may reach important height Consult drawings for dimensions weight and centers of gravity Prepare wooden or plastic shims for temporary alignment support Respect applicable work safety rules for access manipulation and static support Place 1st collector on the support stand Position collector and secure against tipping over For non adhesive gaskets place small strips of double s...

Page 16: ...ct to order conditions and or transport limitations housings and or collectors of a wall mounted configuration may be shipped separately Airtight assembly is required instruction for module gasket assembly from General Housing Collector Assembly 8 1 fully apply PLEASE NOTE Wall mounted modules include gasket kit extensions for the flange Their purpose is to compensate the thickness of the main gas...

Page 17: ... on flange connection is avoided Do not subject support stands or feet to oblique forces no sliding on the ground no laying down of the unit over the legs Consult the project drawing for dimensions overall weight and position of the center of gravity before manipulating the unit A pressure test of the installed and hooked up safety unit is mandatory before use Prepare installation of the tower the...

Page 18: ...ation transport Consult the project drawing for dimensions overall weight and position of the center of gravity before manipulating the tower The center of gravity will usually remain within the perimeter of the support legs Once installed the wall flange and it s attachment points have no weight bearing function Their only purpose is to provide a sealing surface between cleanroom and technical ar...

Page 19: ...unnel we recommend a cutout 10 mm on every side PLEASE NOTE The door frame is an adaptor part specific to the actual wall thickness For dimensions and positions of the wall flange consult the project drawing 3D models for integration purposes are available on simple request contact your technical support Wall Flange The wall flange circumscribes the full functional stack of the configuration D12 h...

Page 20: ...ing After placing at least the inlet collector and fixing it to the ground the inlet funnel may be sealed into the dry wall If a finishing frame optional with inlet grid is to be installed sealing may be applied in the gap between the funnel and cutout or alternatively under the flange of the finishing frame The finishing frame is fixed using 4 screws With a finishing frame grid installation and o...

Page 21: ...p 2 bottom to the unit Fixing holes in the wall flange are elongated to allow for compensation of slight alignment errors After installation and adjustment fill the conical gap between door frame and wall flange with sealant to obtain an airtight fit Door panels close by gravity push top to open As an option they can be fitted with push push mini latches for mechanical lock At an opening angle of ...

Page 22: ...ow For Horizontal airflow PLEASE NOTE Standard support stands interface with the inside of module flanges Left and right support have to be inserted separately Once united they will hold the housing even before flange bolts are secured Insert 1st support side under the module flange Temporarily secure with 2 screws against slipping Insert 2nd support side under the module flange temporarily secure...

Page 23: ...of other manometer models Standard Support Only for free standing housings configurations Available for 1 2 or 3 manometers per support Available for left and or right hand mounting top or bottom for horizontal flow housings Available in all housing base materials Attach using 1 flange bolt and holes in the front plate side Frontal Support For ATEX manometer but also suitable for standard versions...

Page 24: ...ion is dependent on the housing airflow Standard airflow Top Bottom ports on the right Inverted airflows Bottom Top ports on the left Horizontal airflows ports on top Choose pressure ports to activate and discard plugging bolts Connect upstream housing port to the port of the manometer Connect downstream housing port to the port of the manometer Pressure port connection kit FC2ACC1111060 PLEASE NO...

Page 25: ...r Filter clamping frame with clamping lever MIP Manual Integrity Probe option Upstream 100 concentration port with static probe MIP Manual Integrity Probe option Downstream sampling port protective cover with mobile probe DIN gasket seat testing port option with sticker on the door ATEX option mass connectors a door connection conductivity b clamping frame conductivity c general housing mass port ...

Page 26: ...m equipment Recommendations for safe and ergonomic minimum interventions space values rounded to next 100 mm PLEASE NOTE As a general rule 1 000 1 500 mm from the front of the housing should be considered a minimum for safety and ergonomic reasons To facilitate filter change a handling table is available for both vertical and horizontal flow housings see also 13 Housing Space mm Min Intervention S...

Page 27: ...292 mm 0 1 mm PU foam gasket nom 7 5 mm 0 1 mm Full height uncompressed 300 mm Gasket compression 3 5 mm nom 1 5 mm worst case PLEASE NOTE 7 mm DIN gaskets on 292 mm filter bodies are compatible However DIN housing sizes are limited to 6P6 max because of the required compression force of this solid rubber gasket type PLEASE NOTE Flat 5 mm EPDM gaskets are NOT compatible with CamSafe on 292 mm filt...

Page 28: ...readed rods Step 2 Extraction of the soiled filter Please Note For a standard housing with airflow Top Bottom the clamping system is located on the bottom of the filter the filter gasket is located on the top Particle Filters with a metal body may reach a weight of 20 30 kg depending of type and size Molecular filtration cells may weigh 80 kg Anticipate the weight to be lifted Swing the locking le...

Page 29: ...on the top and the grips in the back front Push gently until hitting the stop The lever shape ensures that only a fully inserted filter can be locked Swing the locking lever 180 all the way to the left to lock The door can only be placed if the lever is in the locked end position Place the door on the housing avoid scraping on the threaded rods Put the fixing knobs back on without locking them yet...

Page 30: ...inverted housing with airflow Bottom Top the clamping system is located on top of the filter and includes 1 spring loaded locking plunger It blocks the clamping frame in its OPEN end position and keeps the clamping system from being pulled out of the fully open position by the weight of the filter Swing the locking lever 180 to the left to unlock filter Start swinging the clamping lever to the lef...

Page 31: ...ke out the filter taking care not to touch housing sides Step 3 Insertion of the new filter Precautions Check the gasket sealing surface If necessary clean with alcohol on a soft lint free cloth Ensure the clamping system is locked in the fully open position Pick up the new filter without touching the media and insert carefully into the housing Slide the filter rails into those of the clamping sys...

Page 32: ...ly a fully inserted filter can be locked Swing the locking lever 180 all the way to the right to lock Pull on the plunger knob opposite the lever to unlock and start swinging releasing the knob again Swing the lever all the way to its end position to safely lock the filter PLEASE NOTE You will not be able to place the housing door if the lever is not in its LOCKED end position Place the door on th...

Page 33: ...g the grip through the end of the bag Manipulation of the filter through the bag can be facilitated using the Camfil Handling Console To be ordered separately Extract the filter into the bottom of the bag Put down the filter leaving the bag tunnel accessible Make a first weld above the filter sealing the bag hermetically Make two additional welds above the first ca 10 mm spacing Cut the bag ON the...

Page 34: ...e the filter in the bottom Turn the filter over and place in front of the housing Slide the new bag over the stub and the collar Place the O ring of the new bag into the second groove Verify correct filter orientation Grips top bottom Housings with standard airflow clamping frame on the bottom Gasket in front Housings with inverted airflow clamping frame on the top Gasket in the back Rails left ri...

Page 35: ...t into the sleeve of the new bag Pack the stub all the way down into the sleeve Make a first weld above the stub sealing the sleeve hermetically Make two additional welds above the first ca 10 mm spacing Cut the sleeve ON the central weld with a pair of scissors Hermetically sealed sleeve ready for disposal Ready to insert the new filter ...

Page 36: ...er the filter while approaching the housing Carefully insert the filter into the housing Push gently until hitting the stop The lever shape ensures that only a fully inserted filter can be locked Swing the locking lever 180 all the way to lock Slide the O ring of the bag from the 2nd into the 1st groove of the collar Wrap the bag Pack the wrapped bag inside the collar Place the door on the housing...

Page 37: ...l Camfil Manual Welding Tool Cable binders min 150 mm long Filter bag ready to cut Welding and cutting tool Compression tool Unscrew knobs to disassemble The two parts detached Slide the bag into the U shape Move the mobile part to its highest position then re assemble Crank the shaft to compress the bag into the U shape ...

Page 38: ...tting process Insert the tool with a slight sawing motion until reaching the bottom of the slot Caution Do not touch any other part of the bag with the hot cutting tool during this operation as it will damage the bag and compromise containment Disassemble the compression tool Disengage the two ends of the bag from the compression tool The weld cut must cover the entire section For removing the stu...

Page 39: ...ibution we recommend using the Camfil Aerosol Injection Module see 12 PLEASE NOTE All generally applicable statutory and other regulations relating to environmental protection and accident prevention must be observed All safety regulations applicable to the respective area of use must be observed This includes protective clothing gloves protective suits protective goggles breathing protection CamS...

Page 40: ...tended downstream probe must not be subjected to horizontal or vertical load to avoid damage PLEASE NOTE Connect a particle counter or photometer using G1 4 fittings RIEGLER 246 32 or 246 12 or equivalent Switch off the particle counter before disconnecting as the port seals airtight automatically on both fittings CAUTION Do not use a MIP system with a bent or otherwise damaged mobile probe as thi...

Page 41: ...not suffer any jolts during the procedure This could lead to incorrect readings If an increased particle count is detected stop the probe at that point If necessary the leak may be localized by moving the probe back and forth CAUTION Switch off the particle counter before disconnecting as the port seals airtight automatically on both fittings After completing the measuring procedure remove measuri...

Page 42: ...erosol injection PLEASE NOTE Optional in most cases for certified distribution performance and best operation Mandatory in between 2 scanned HEPA stages for independent filter validation Connect a commercial particle generator to the aerosol injection port Make sur the connector is fastened properly onto the quick connect fitting All fittings seal automatically if no counter fitting is attached AI...

Page 43: ...d interfaces to facilitate installation and protect the housing from handling damage Stainless steel Foldable for easy storage For Vertical airflow Interface For Horizontal airflows Take off the housing door with its star buttons and put it aside Take off fixing nuts and unfold console Set top support bar on the door studs and secure loosely with nuts Slide bottom supports on the door studs Tighte...

Page 44: ...s the door gasket can get stuck to the front plate Clean markings or residue on the front plate check door gasket condition and bond with the door before placing the door back on the housing 14 1 Spare Parts CamSafe is a containment product line with accent on process and operator safety Most functional components installed in and on the body are replaceable but the intervention will require break...

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