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P

age 

3

 - Manual 

FA01440-EN

  - 07/2020 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the o

riginal instructions

GENERAL PRECAUTIONS FOR INSTALLERS

 Important safety instructions.

 Please follow all of these instructions. Improper installation may cause serious bodily harm.

 Before continuing, please also read the general precautions for users.

Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for 
any damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive 
(2006/42/EC) as partly completed machinery. • Partly completed machinery means an assembly which is almost 
machinery but which cannot in itself perform a specific application. • Partly completed machinery is only intended to be 
incorporated into or assembled with other machinery or other partly completed machinery or equipment thereby forming 
machinery to which the Machinery Directive (2006/42/EC) applies. • The final installation must comply with the Machinery 
Directive (2006/42/EC) and the European reference standards in force. • The manufacturer declines any liability for using 
non-original products, which would also void the warranty. • All operations indicated in this manual must be carried out 
exclusively by skilled and qualified personnel and in full compliance with the regulations in force. • The device must be 
installed, wired, connected and tested according to good professional practice, in compliance with the standards and 
laws in force. • Make sure the mains power supply is disconnected during all installation procedures. • Check that the 
temperature ranges given are suitable for the installation site. • Make sure that opening the automatic barrier does not 
constitute a hazard. • Do not install on slopes i.e. any surfaces that are not perfectly level. • Do not install the operator on 
surfaces that could yield and bend. If necessary, add suitable reinforcements to the anchoring points. • Make sure that 
no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.). • Make sure you have 
set up a suitable dual-pole cut-off device along the power supply that is compliant with the installation rules. It should 
completely cut off the power supply according to category III surcharge conditions. • Demarcate the entire site properly 
to prevent unauthorised personnel from entering, especially minors. • In case of manual handling, have one person for 
every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. • When the 
operator is being fixed in place, it may be unstable and overturn. Be careful and do not lean on it until it is fully fastened 
in place. • Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range 
of the operator. • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee 
adequate protection against mechanical damage. • Make sure that the moving mechanical parts are suitably far away 
from the wiring. • The electrical cables must not touch any parts that may overheat during use (such as the motor and 
transformer). • All fixed controls must be clearly visible after installation, in a position that allows the guided part to be 
directly visible, but far away from moving parts. In the case of a hold-to-run control, this must be installed at a minimum 
height of 1.5 m from the ground and must not be accessible to the public. • If the passage is wider than 3 m, you must 
use a fixed support for the boom. • If not already present, apply a permanent tag that describes how to use the manual 
release mechanism close to it. • Make sure that the operator has been properly adjusted and that the safety and protection 
devices and the manual release are working properly. • Before handing over to the final user, check that the system 
complies with the harmonised standards and the essential requirements of the Machinery Directive (2006/42/EC). • Any 
residual risks must be indicated clearly with proper signage affixed in visible areas, and explained to end users. • Put the 
machine’s ID plate in a visible place when the installation is complete. • If the power supply cable is damaged, it must 
be immediately replaced by the manufacturer or by an authorised technical assistance centre, or in any case, by qualified 
staff, to prevent any risk. • Keep this manual inside the technical folder along with the manuals of all the other devices 
used for your automation system. • Make sure to hand over to the end user all the operating manuals of the products that 
make up the final machinery.

Summary of Contents for GARD PT Brushless

Page 1: ...Automatic road barriers GARD PT Brushless GPT40AGS GPT40RGS GPT40AGL INSTALLATION MANUAL FA01440 EN EN English...

Page 2: ...as been damaged or if the boom is no longer intact as the result of an accident or installation error In these cases the tensioned springs no longer guarantee that the boom is balanced The boom may su...

Page 3: ...th the installation rules It should completely cut off the power supply according to category III surcharge conditions Demarcate the entire site properly to prevent unauthorised personnel from enterin...

Page 4: ...uidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the produc...

Page 5: ...s MODELS GPT40AGS GPT40RGS GPT40AGL Max net clearance width m 3 8 3 8 3 8 Technical data MODELS GPT40AGS GPT40RGS GPT40AGL Power supply V 50 60 Hz 230 AC 120 AC 230 AC Motor power supply V 36 DC 36 DC...

Page 6: ...ier 1 Boom anchoring plate 2 Fastening flange 3 Anti shearing cover 4 Protective cover fastening screws 5 Control panel 6 Mechanical stop for the boom adjustment 7 Gear motor with encoder 8 Lever arm...

Page 7: ...rminal board for NC contact for boom drop away 16 Terminal board for NC contact for gearmotor release 17 Terminal board associated with the RSE_2 connector for CRP or CAME KEY connection 18 Terminal b...

Page 8: ...h 60245 IEC 57 IEC when operating indoors use H05VV F cables compliant with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI If the cable...

Page 9: ...in place Preliminary operations If the flooring does not allow the device to be fastened in a solid and stable way lay a cement slab Dig a hole for the foundation frame Set up the corrugated tubes ne...

Page 10: ...out notice Translation of the original instructions Fill the hole with soil around the concrete block Remove the nuts from the screws Thread the electrical cables into the tubes so that they protrude...

Page 11: ...he boom opening direction The barrier is set up for installation on the left 1 Check that the lever arm is positioned vertically 2 Remove the mechanical stop 3 Attach the mechanical stop to the right...

Page 12: ...illimetres 2 Insert the slot cover profiles into the grooves on both sides of the boom 3 Fit the rubber end cap in position 4 Insert the anti impact rubber profile into the groove aligning it with the...

Page 13: ...1 A1 2 A1 1 A1 2 Balance springs NO NO A1 1 A1 2 001G02807 fixed support must be used for passage clearance widths exceeding 3 m With A1 1 fast profile the boom opening time varies from 1 2 to 2 5 sec...

Page 14: ...any time and without notice Translation of the original instructions Correct the boom s vertical position Release the gearmotor Open the inspection hatch 1 Turn the mechanical stop until you reach the...

Page 15: ...s must pass through the ferrite included in the supply 1 1 Power supply Make sure the mains power supply is disconnected during all installation procedures Before working on the control panel disconne...

Page 16: ...d selector 5 TEMPORARY STOP button NC contact It stops the boom and excludes the automatic closing after 15 seconds the barrier opens slowly If the contact is not used it must be deactivated during pr...

Page 17: ...hatch is open the gearmotor is released or the boom has fallen A B GND A B GND R G B 2 10 S1GND A B 11 E1 E6 TS 1 2 3 3P 4 5 7 2 CX CY CZ FA FC FCA CM1 FCC CM2 MOTOR BLOCK 1 2 3 4 Safety devices Conne...

Page 18: ...cells Standard connection Multiple photocell pairs can be connected DIR DELTA S photocells Connection with safety test Multiple photocell pairs can be connected See function F5 Safety devices test 2 1...

Page 19: ...After powering up the system the first manoeuvre is always to open the gate Wait for the manoeuvre to be completed Press the ESC button or STOP button immediately in the event of any faults malfuncti...

Page 20: ...sure at the travel end during opening C7 Reopen while closing sensitive edges C9 Immediate closure at the travel end during opening with obstacle standby during closure C10 Immediate closure during op...

Page 21: ...rier opening and remains deactivated until the barrier is closed again 3 The electric lock is deactivated during boom opening or closing but it is active when the barrier is open or closed Light E1 Ch...

Page 22: ...nction is displayed only when a USB stick is inserted into the USB port or when a memory roll card is inserted into the control board F50 Save data OFF Default ON Read data Upload user data timings an...

Page 23: ...mands corresponding to the number of vehicles which have to be authorised to pass through the gate The function can only be operated by control devices connected to the contact 2 3 The magnetic contac...

Page 24: ...mitters with a different type of radio coding saved previously will be deleted U4 Radio decoding 1 All Default 2 Rolling code 3 TW key block Boom length Set the boom length A1 Boom length 1 up to 2 5...

Page 25: ...irmware update file H2 Update the FW from USB OFF Default ON Import export data 1 Insert a USB flash drive into the USB port 2 Press the Enter button to access programming 3 Use the arrows to choose t...

Page 26: ...Page 26 Manual FA01440 EN 07 2020 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS...

Page 27: ...ntrol board which will be set as the MASTER A B GND A B GND 1 2 3 3P 4 5 7 2 CX CY CZ FCA CM1 FCC CM2 RSE A B GND A B GND 1 2 3 3P 4 5 7 2 CX CY CZ FCA CM1 FCC CM2 RSE UTP CAT 5 max 1000 m Programming...

Page 28: ...devices and accessories For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section The control and safety devices must be connected on b...

Page 29: ...20 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions 2 ONLY OPEN command 2 3 on barrier B 3 OPEN CLOSE command 2 7 on barrie...

Page 30: ...es with seasonal closures release the spring and remove the boom For information on correct installation and adjustments please see the product installation manual For information on choosing products...

Page 31: ...cle detected during opening E11 The maximum number of obstacles detected consecutively has been exceeded E14 Serial communication error E15 Incompatible transmitter error E16 Open SLAVE motor hatch er...

Page 32: ...AME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions CAME S p A Via Martiri della Libert 15 31030 Dosson di Casier Treviso Italy...

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