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CAME

CA

ME

G5000

p.

 

3

 - M

anu

al 

FA

0

0

5

7

1

-E

N

 v.

 

1

 - 0

8

/2

0

17

- © C

A

M

E S

.p

.A

. - T

he co

nt

en

ts of t

his manu

al ma

y be c

hange

d, a

t an

y t

ime

, and wit

h

ou

t n

ot

ice

.

GENERAL PRECAUTIONS FOR INSTALLERS

 

CAUTION! Important safety instructions.

Carefully follow these instructions for the safety of people. 

Keep these instructions.

B

EFORE

 

USING

 

THIS

 

PRODUCT

READ

 

ALL

 

ITS

 

SAFETY

 

PRECAUTIONS

 • T

HIS

 

PRODUCT

 

SHOULD

 

ONLY

 

BE

 

USED

 

FOR

 

THE

 

PURPOSE

 

FOR

 

WHICH

 

IT

 

WAS

 

EXPLICITLY

 

DESIGNED

A

NY

 

OTHER

 

USE

 

IS

 

DANGEROUS

. C

AME

 S.

P

.A. 

IS

 

NOT

 

LIABLE

 

FOR

 

ANY

 

DAMAGE

 

CAUSED

 

BY

 

IMPROPER

WRONGFUL

 

AND

 

UNREASONABLE

 

USE

. • T

HIS

 

PRODUCT

 

SUPPLIED

 

BY

 CAME S.

P

.A. 

IS

 

CONSIDERED

 

TO

 

BE

 "

PARTLY

-

COMPLETED

 

MACHINERY

", 

PURSUANT

 

TO

 M

ACHINERY

 D

IRECTIVE

 2006/42/CE. P

ARTLY

-

COMPLETED

 

MACHINERY

 

IS

 

AN

 

ASSEMBLY

 

THAT

 

ALMOST

 

CONSTITUTES

 

A

 

MACHINE

BUT

 

WHICH

ALONE

CANNOT

 

ENSURE

 

A

 

CLEARLY

 

DEFINED

 

APPLICATION

. P

ARTLY

-

COMPLETED

 

MACHINERY

 

IS

 

ONLY

 

DESTINED

 

TO

 

BE

 

INCORPORATED

 

OR

 

ASSEMBLED

 

TO

 

OTHER

 

MACHINERY

 

OR

 

OTHER

 

PARTLY

-

COMPLETED

 

MACHINES

 

OR

 

APPARATUSES

 

TO

 

BUILD

 

A

 

MACHINE

 

REGULATED

 

BY

 D

IRECTIVE

 2006/42/CE. T

HE

 

FINAL

 

INSTALLATION

 

MUST

 

BE

 

COMPLIANT

 

WITH

 E

UROPEAN

 

DIRECTIVE

 2006/42/CE 

AND

 E

UROPEAN

 

REFERENCE

 

STANDARDS

EN 13241-1, EN 12453, EN 12445 

AND

 EN 12635 • I

F

 

THE

 

BARRIER

 

IS

 

ONLY

 

FOR

 

REGULATING

 

VEHICLE

 

PASSAGES

 

YOU

 

MUST

 

INSTALL

 

A

 

PEDESTRIAN

 

PASSAGEWAY

 

NEAR

 

THE

 

OPERATOR

 

ITSELF

. S

UITABLE

 

SIGNS

 

MUST

 

BE

 

AFFIXED

 

AND

 

CLEARLY

 

VISIBLE

 

TO

 

WARN

 

PEDESTRIANS

 

IT

 

IS

 

FORBIDDEN

 

TO

 

TRANSIT

 

THROUGH

 

THE

 

DRIVEWAY

. I

F

 

THE

 

BARRIER

 

IS

 

FOR

 

BOTH

 

VEHICLES

 

AND

 

PEDESTRIANS

CARE

 

MUST

 

STILL

 

BE

 

EXERCISED

 

WHEN

 

TRANSITING

 

THROUGH

 

THE

 

APERTURE

. D

RIVE

 

OR

 

WALK

 

THROUGH

 

THE

 

OPENING

 

WHEN

 

THE

 

BARRIER

 

IS

 

STOPPED

 

AND

 

ENTIRELY

 

RAISED

 

AND

 

AS

 

FAR

 

AS

 

POSSIBLE

 

FROM

 

THE

 

ROTATING

 

FULCRUM

 

OF

 

THE

 

BOOM

 • A

LL

 

SYSTEM

 

SETTING

 

UP

 

AND

 

OPERATOR

 

INSTALLATION

 

TASKS

 

MUST

 

BE

 

CONDUCTED

 

EXCLUSIVELY

 

BY

 

QUALIFIED

EXPERT

 

STAFF

 • A

N

 

IN

-

DEPTH

 

REPORT

 

ON

 

ANY

 

RESIDUAL

 

RISKS

 

ASSOCIATED

 

WITH

 

THE

 

INSTALLATION

 

CAN

 

BE

 

REQUESTED

 

FROM

 

THE

 

QUALIFIED

EXPERT

 

STAFF

ALONG

 

WITH

 

INSTRUCTIONS

 

ON

 

HOW

 

TO

 

OPERATED

 

THE

 

CONTROL

 

DEVICES

 

• M

AKE

 

SURE

 

YOU

 

ARE

 

GIVEN

 

AND

 

THAT

 

YOU

 

STORE

 

ALL

 

OPERATING

 

MANUALS

 

RELATED

 

TO

 

THE

 

PRODUCTS

 

THAT

 

MAKE

 

UP

 

THE

 

FINAL

 

MACHINERY

 • I

T

 

IS

 

FORBIDDEN

 

FOR

 

USERS

 

TO

 

PERFORM

 

ANY

 

OPERATIONS

 

WHICH

 

ARE

 

NOT

 

EXPRESSLY

 

MENTIONED

 

OR

 

REQUIRED

 

OF

 

THEM

 

IN

 

THE

 

MANUALS

 F

OR

 

REPAIRS

SETTINGS

 

AND

 

EXTRAORDINARY

 

MAINTENANCE

PLEASE

 

CONTACT

 

THE

 

TECHNICAL

 

ASSISTANCE

 

CENTER

. • T

HIS

 

APPARATUS

 

MAY

 

BE

 

USED

 

BY

 

CHILDREN

 

OF

 

OVER

 

EIGHT

 

YEARS

 

OF

 

AGE

 

AND

 

BY

 

PERSONS

 

THAT

 

ARE

 

PHYSICALLY

MENTALLY

 

AND

 

SENSORIALLY

 

CHALLENGED

OR

 

THAT

 

HAVE

 

NO

 

EXPERIENCE

 

OR

 

KNOWLEDGE

 

OF

 

IT

PROVIDED

 

THAT

 

IT

 

HAPPENS

 

UNDER

 

SUPERVISION

OR

 

AFTER

 

BEING

 

TRAINED

 

ON

 

HOW

 

TO

 

SAFELY

 

OPERATE

 

IT

 

AND

 

OF

 

THE

 

RISKS

 

INVOLVED

. • C

HILDREN

 

MUST

 

NO

 

PLAY

 

WITH

 

THE

 

DEVICE

 

OR

 

ITS

 

CONTROLS

INCLUDING

 

ANY

 

TRANSMITTERS

. • C

HAPERON

 

CHILDREN

 

TO

 

PREVENT

 

CHILDREN

 

FROM

 

PLAYING

 

WITH

 

THE

 

APPARATUS

 

AND

 

ITS

 

CONTROLS

 • C

LEANING

 

AND

 

MAINTENANCE

 

BY

 

USERS

 

MUST

 

NOT

 

BE

 

PERFORMED

 

BY

 

UNSUPERVISED

 

CHILDREN

. • F

REQUENTLY

 

INSPECT

 

THE

 

INSTALLATIONS

 

TO

 

CHECK

 

FOR

 

SIGNS

 

OF

 

UNBALANCES

 

OR

 

WEAR

-

AND

-

TEAR

. • D

O

 

NOT

 

USE

 

IF

 

REPAIRS

 

OR

 

SETTINGS

 

ARE

 

REQUIRED

. • I

F

 

ANY

 

REPAIRS

 

OR

 

CHANGES

 

NEED

 

TO

 

BE

 

MADE

 

TO

 

THE

 

SYSTEM

RELEASE

 

THE

 

OPERATOR

 

AND

 

DO

 

NOT

 

USE

 

IT

 

UNTIL

 

SAFETY

 

CONDITIONS

 

ARE

 

RESTORED

 

BY

 

QUALIFIED

EXPERT

 

STAFF

. • C

UT

 

OFF

 

THE

 

ELECTRIC

 

POWER

 

BEFORE

 

RELEASING

 

THE

 

OPERATOR

 

FOR

 

MANUALLY

 

OPENING

 

THE

 

GATE

AND

 

BEFORE

 

ANY

 

PROCEDURE

TO

 

PREVENT

 

ANY

 

HAZARDOUS

 

SITUATIONS

. R

EAD

 

THE

 

INSTRUCTIONS

 • I

F

 

THE

 

POWER

-

SUPPLY

 

CABLE

 

IS

 

DAMAGED

IT

 

MUST

 

BE

 

IMMEDIATELY

 

REPLACED

 

BY

 

THE

 

MANUFACTURER

 

OR

 

BY

 

AN

 

AUTHORIZED

 

TECHNICAL

 

ASSISTANCE

 

CENTER

OR

 

IN

 

ANY

 

CASE

BY

 

QUALIFIED

 

STAFF

TO

 

PREVENT

 

ANY

 

RISK

 • K

EEP

 

AWAY

 

FROM

 

AND

 

DO

 

NOT

 

LOITER

 

NEAR

 

THE

 

BARRIER

 

AND

 

MECHANICAL

 

MOVING

 

PARTS

 • D

O

 

NOT

 

ENTER

 

THE

 

BARRIER

'

S

 

AREA

 

OF

 

OPERATION

 

WHEN

 

IT

 

IS

 

MOVING

 • D

O

 

NOT

 

COUNTER

 

THE

 

OPERATOR

'

S

 

MOVEMENT

 

AS

 

THIS

 

COULD

 

RESULT

 

IN

 

DANGEROUS

 

SITUATIONS

 • A

LWAYS

 

PAY

 

SPECIAL

 

ATTENTION

 

TO

 

ANY

 

DANGEROUS

 

POINTS

WHICH

 

HAVE

 

TO

 

BE

 

LABELED

 

WITH

 

SPECIFIC

 

PICTOGRAMS

 

AND

/

OR

 

BLACK

 

AND

 

YELLOW

 

STRIPES

 • W

HEN

 

USING

 

A

 

SELECTOR

 

OR

 

CONTROL

 

IN

 

MAINTAINED

-

ACTION

 

MODE

ALWAYS

 

CHECK

 

THAT

 

THERE

 

ARE

 

NO

 

PEOPLE

 

LOITERING

 

IN

 

THE

 

AREA

 

OF

 

OPERATION

 

OF

 

THE

 

MOVING

 

PARTS

UNTIL

 

THE

 

CONTROL

 

IS

 

RELEASED

 • T

HE

 

BARRIER

 

MAY

 

MOVE

 

AT

 

ANY

 

TIME

 

AND

 

WITHOUT

 

WARNING

 

IF

 

REMOTE

 

CONTROLS

 

ARE

 

BEING

 

USED

 

OR

 

THE

 

AUTOMATIC

 

CLOSING

 

IS

 

ACTIVATED

 • I

T

 

IS

 

FORBIDDEN

 

TO

 

ACCESS

 

ANY

 

PROTECTED

 

INTERNAL

 

PARTS

• T

HE

 

DEVICE

 

EMITS

 

A

 

LEVEL

 

OF

 

ACOUSTIC

 

PRESSURE

 

EQUAL

 

OR

 

INFERIOR

 

TO

 70 

D

B (A).

 

• I

N

 

CASE

 

OF

 

ANY

 

MALFUNCTION

 

OR

 

STRUCTURAL

 

DAMAGE

IMMEDIATELY

 

STOP

 

OPERATION

 

AND

 

CALL

 

FOR

 

QUALIFIED

 

TECHNICAL

 

ASSISTANCE

. • D

O

 

NOT

 

ACTIVATE

 

THE

 

OPERATOR

 

IF

 

PEOPLE

PETS

 

OR

 

OBJECTS

 

ARE

 

OBSTRUCTING

 

THE

 

PASSAGE

.

T

HE

 

FIGURE

 

SHOWS

 

 

SHOWS

 

TWO

 

STANDARD

 

INSTALLATIONS

 

VEHICLES

 

AND

 

PEDESTRIANS

 

AND

 

VEHICLES

 

ONLY

. T

HE

 

MAIN

 

HAZARD

 

POINTS

 

FOR

 

PEOPLE

 

ARE

 

SHOWN

.

 D

ANGER

 

OF

 

HIGH

 

VOLTAGE

 D

ANGER

 

OF

 

HAND

 

ENTRAPMENT

.

 D

O

 

NOT

 

ENTER

Summary of Contents for G5000

Page 1: ...Automatic barrier GARD series G5000 INSTALLATION OPERATION AND MAINTENANCE MANUAL English FA00571 EN...

Page 2: ...p 2 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice...

Page 3: ...NCE PLEASE CONTACT THE TECHNICAL ASSISTANCE CENTER THIS APPARATUS MAY BE USED BY CHILDREN OF OVER EIGHT YEARS OF AGE AND BY PERSONS THAT ARE PHYSICALLY MENTALLY AND SENSORIALLY CHALLENGED OR THAT HAVE...

Page 4: ...ng an object between them when the boom is moving if the boom inverts its direction or the maneuver is stopped the photocells are working properly C Check that there are no impediments to the proper o...

Page 5: ...ETE ALL COMMAND AND CONTROL DEVICES MUST BE INSTALLED AT LEAST 1 85 M FROM THE BOOM S OPERATING PERIMETER OR WHERE THEY ARE OUT OF REACH FROM OUTSIDE THE BARRIER UNLESS THE KEY OPERATION IS FUNCTIONIN...

Page 6: ...odel G5000 Protection rating IP 54 Power supply V 50 60 Hz 230 AC Input voltage motor V 24 DC Max draw A 15 Power rating W 200 Torque Nm 600 Opening time s 4 8 Cycles hour INTENSIVE USE Operating temp...

Page 7: ...ocell casing 7 Small photocell post 8 Fixed rest 9 Coil 10 Control device post 11 Control device keypad selector transponder sensor DESCRIPTION OF PARTS 1 Cabinet 2 Drive shaft plate 3 Boom attachment...

Page 8: ...les that are 60245 IEC 57 IEC compliant whereas indoors use H05VV F type cables that are 60227 IEC 53 IEC compliant For power supplies up to 48 V you can use FROR 20 22 II type cables that comply with...

Page 9: ...above surface Wait at least 24 hrs for the concrete to solidify Remove the foundation frame INSTALLING The following illustrations are mere examples Consider that the space available where to fit the...

Page 10: ...BARRIER Warning Use hoisting equipment to transport and position the barrier The mounting must be done by at least two people During the initial mounting and fastening the barrier may be unstable and...

Page 11: ...er arm free up the lever arm from the drive shaft by removing the screws and elastic dowels turn the lever arm 90 counter clockwise fasten the lever arm to the drive shaft by refitting the screws and...

Page 12: ...boom into the boom attaching cover and fasten it using the screws 001G0502 Semi oval section boom made of white varnished aluminum 100 mm boom length 5350 mm 001G05350 Semi oval section white varnishe...

Page 13: ...and end cap WARNINGS 001G02802 Cannot be used on barriers fitted with the 001G0465 skirt or 001G02808 swing rest 001G02807 MUST be used with passage widths exceeding 3 m 001G0465 001G02808 Cannot be...

Page 14: ...to increase or reduce the traction The boom should stabilize at 45 Fit the nut to fasten the rod to the spring and tighten it Lock the gearmotor once again Check the proper working state of the sprin...

Page 15: ...protected FUSE TABLE ZL39 Line 3 15 A F 120 V 1 6 A F 230 V Card 1 A F Accessories 2 A F DESCRIPTION OF PARTS 1 Transformer 2 Overheating protection terminals 3 Transformer terminals 4 Ferrite 5 Acces...

Page 16: ...while using suitable cable glands as shown in the drawing Use a cable gland only for the 230 V AC power supply cable The electrical cables must not touch any heated parts such as the motor transformer...

Page 17: ...arrier see function F10 Output for connecting the luminous cord Contact rated for 24 V AC 32 W max It flags the state of the barrier with intermittent lights see function F15 Additional light connecti...

Page 18: ...ON OPEN ONLY function from control device with NO contact Warning in MAINTAINED ACTION mode the control device must be connected to 2 3 STOP button NC contact For stopping the boom while excluding the...

Page 19: ...Theleaf stops if moving and starts moving again once the obstruction is removed C5 immediate closing Closing the barrier after a vehicle has passed through the operating area of the safety devices C9...

Page 20: ...7 CX CY p 20 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice CONNECTION FOR PAIRED OR ALTERNATE OPERATION OR FOR CAME REMOTE PROTOCO...

Page 21: ...ng and closing maneuvers must be performed with the inspection hatch closed To correct the boom s vertical position lower the boom open the inspection hatch turn the jointed arm clockwise or counter c...

Page 22: ...ce Fit the safety device onto 1 2 if unused select 0 0 Deactivated default 1 Activated F2 Input 2 CX NC Input For associating C1 reopening during closing for photocells C4 obstruction wait C5 immediat...

Page 23: ...does not activate if any of the safety devices trigger when an obstruction is detected or after a total stop or during a power outage 0 Deactivated default 1 1 second 180 180 seconds F21 Pre flashing...

Page 24: ...oom type for jointed 2 m booms set the speed percentage to between 20 and 40 for 4 m booms set the percentage to between 50 and 60 for 6 m booms set the percentage to between 60 and 70 for 8 m booms s...

Page 25: ...type Warning The choice of boom type limits certain speed slow down and calibration limits This is to ensure proper operation of the barrier 0 do not use 2 do not use 4 4 6 6 8 do not use A2 Motor tes...

Page 26: ...amming by first doing the following functions type of boom see function A1 motor test see paragraph called MOTOR TEST total stop see function F1 calibrating travel see paragraph called CALIBRATING TRA...

Page 27: ...r other users you may wish to add maximum 25 users Before registering the users make sure the AF radio frequency card is fitted into the connector see paragraph called CONTROL DEVICES ENTERING A USER...

Page 28: ...ust be done with the mains power disconnected Fit the Memory Roll into the its corresponding connector on the control board Select F50 and press ENTER to confirm the saving of data in the Memory Roll...

Page 29: ...stays lit 13 13 Check the control devices The boom does not reach the limit switch 7 14 Replace the AF card The boom cannot be balanced 7 15 15 Check the length ration between boom and applied accesso...

Page 30: ...and control device with ONLY OPEN function contact 2 3 and STEP STEP function contact 2 7 on the MASTER control panel Connect the safety and control devices with PARTIAL PEDESTRIAN OPENING function co...

Page 31: ...barrier s control panel Memorizing Run the user entering procedure with the OPEN ONLY and PEDESTRIAN PARTIAL OPENING command on the MASTER panel Con guring the MASTER operator Select function F 49 Pre...

Page 32: ...G OF THE PACKAGING The packaging materials cardboard plastic and so on should be disposed of as solid household waste and simply separated from other waste for recycling Always make sure you comply wi...

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