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MANUAL RELEASE

Warning! 

This operation is potentially hazardous for user, when for whatever reason, such as the boom being badly fastened, ripped 

out or broken during an accident, and so on, the loosened springs no longer provide the proper balancing action. This could lead to a 
sudden rotation of the boom attachment and/or of the boom itself.

RELEASING 

(fi gure 

)

Fit the key into the lock, turn it clockwise and manually raise the boom.

LOCKING 

(fi gure 

)

To lock the boom back into place, turn the key counter-clockwise.

MAINTENANCE

 

WHEN CLEANING, MAINTAINING AND REPLACING PARTS, DISCONNECT THE OPERATOR FROM THE MAINS POWER 

SUPPLY (EXCLUDING POINT B) 

At least every six months, perform ordinary maintenance jobs.

 When performing this procedure, keep clear of the movement of the boom.

A - Wipe clean the photocells' glass with a soft, slightly water-dampened cloth. Do not use any solvents or other chemicals.
B - Check that the photocells are working properly by waving an object between them when the boom is moving: if the boom inverts its 

direction or the maneuver is stopped, the photocells are working properly.

C - Check that there are no impediments to the proper operation of the operator, such as any overgrown vegetation that could block the 

photocells or any changes or yielding to the barrier's structure.

Any repairs, or changes to the installation must be performed by qualifi ed staff  and all jobs logged carefully.

WHAT TO DO IF ...

ISSUES

POSSIBLE CAUSES

POSSIBLE FIXES

The barrier 
neither opens 
nor closes

• Power supply is missing
• The gearmotor is stuck
• The transmitter emits a weak or inexistent signal
• Inspection hatch is open

• Button/s and/or selectors stuck

• Check main power supply
• Lock the gearmotor
• Replace the batteries
• Check that the inspection hatch is closed and locked
• Check that the devices and the electric cables are in 
proper working conditions

The barrier 
opens but does 
not close

• The photocells are working

• Check that there are no obstructions in the range of 

operation of the photocells

 If the problem cannot be solved by following the fi xes in the table or if any malfunctions, anomalies, noises, vibrations or 

suspicious and unexpected behavior is experienced on the system, call for qualifi ed assistance.

Summary of Contents for G5000

Page 1: ...Automatic barrier GARD series G5000 INSTALLATION OPERATION AND MAINTENANCE MANUAL English FA00571 EN...

Page 2: ...p 2 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice...

Page 3: ...NCE PLEASE CONTACT THE TECHNICAL ASSISTANCE CENTER THIS APPARATUS MAY BE USED BY CHILDREN OF OVER EIGHT YEARS OF AGE AND BY PERSONS THAT ARE PHYSICALLY MENTALLY AND SENSORIALLY CHALLENGED OR THAT HAVE...

Page 4: ...ng an object between them when the boom is moving if the boom inverts its direction or the maneuver is stopped the photocells are working properly C Check that there are no impediments to the proper o...

Page 5: ...ETE ALL COMMAND AND CONTROL DEVICES MUST BE INSTALLED AT LEAST 1 85 M FROM THE BOOM S OPERATING PERIMETER OR WHERE THEY ARE OUT OF REACH FROM OUTSIDE THE BARRIER UNLESS THE KEY OPERATION IS FUNCTIONIN...

Page 6: ...odel G5000 Protection rating IP 54 Power supply V 50 60 Hz 230 AC Input voltage motor V 24 DC Max draw A 15 Power rating W 200 Torque Nm 600 Opening time s 4 8 Cycles hour INTENSIVE USE Operating temp...

Page 7: ...ocell casing 7 Small photocell post 8 Fixed rest 9 Coil 10 Control device post 11 Control device keypad selector transponder sensor DESCRIPTION OF PARTS 1 Cabinet 2 Drive shaft plate 3 Boom attachment...

Page 8: ...les that are 60245 IEC 57 IEC compliant whereas indoors use H05VV F type cables that are 60227 IEC 53 IEC compliant For power supplies up to 48 V you can use FROR 20 22 II type cables that comply with...

Page 9: ...above surface Wait at least 24 hrs for the concrete to solidify Remove the foundation frame INSTALLING The following illustrations are mere examples Consider that the space available where to fit the...

Page 10: ...BARRIER Warning Use hoisting equipment to transport and position the barrier The mounting must be done by at least two people During the initial mounting and fastening the barrier may be unstable and...

Page 11: ...er arm free up the lever arm from the drive shaft by removing the screws and elastic dowels turn the lever arm 90 counter clockwise fasten the lever arm to the drive shaft by refitting the screws and...

Page 12: ...boom into the boom attaching cover and fasten it using the screws 001G0502 Semi oval section boom made of white varnished aluminum 100 mm boom length 5350 mm 001G05350 Semi oval section white varnishe...

Page 13: ...and end cap WARNINGS 001G02802 Cannot be used on barriers fitted with the 001G0465 skirt or 001G02808 swing rest 001G02807 MUST be used with passage widths exceeding 3 m 001G0465 001G02808 Cannot be...

Page 14: ...to increase or reduce the traction The boom should stabilize at 45 Fit the nut to fasten the rod to the spring and tighten it Lock the gearmotor once again Check the proper working state of the sprin...

Page 15: ...protected FUSE TABLE ZL39 Line 3 15 A F 120 V 1 6 A F 230 V Card 1 A F Accessories 2 A F DESCRIPTION OF PARTS 1 Transformer 2 Overheating protection terminals 3 Transformer terminals 4 Ferrite 5 Acces...

Page 16: ...while using suitable cable glands as shown in the drawing Use a cable gland only for the 230 V AC power supply cable The electrical cables must not touch any heated parts such as the motor transformer...

Page 17: ...arrier see function F10 Output for connecting the luminous cord Contact rated for 24 V AC 32 W max It flags the state of the barrier with intermittent lights see function F15 Additional light connecti...

Page 18: ...ON OPEN ONLY function from control device with NO contact Warning in MAINTAINED ACTION mode the control device must be connected to 2 3 STOP button NC contact For stopping the boom while excluding the...

Page 19: ...Theleaf stops if moving and starts moving again once the obstruction is removed C5 immediate closing Closing the barrier after a vehicle has passed through the operating area of the safety devices C9...

Page 20: ...7 CX CY p 20 Manual FA00571 EN v 1 08 2017 CAME S p A The contents of this manual may be changed at any time and without notice CONNECTION FOR PAIRED OR ALTERNATE OPERATION OR FOR CAME REMOTE PROTOCO...

Page 21: ...ng and closing maneuvers must be performed with the inspection hatch closed To correct the boom s vertical position lower the boom open the inspection hatch turn the jointed arm clockwise or counter c...

Page 22: ...ce Fit the safety device onto 1 2 if unused select 0 0 Deactivated default 1 Activated F2 Input 2 CX NC Input For associating C1 reopening during closing for photocells C4 obstruction wait C5 immediat...

Page 23: ...does not activate if any of the safety devices trigger when an obstruction is detected or after a total stop or during a power outage 0 Deactivated default 1 1 second 180 180 seconds F21 Pre flashing...

Page 24: ...oom type for jointed 2 m booms set the speed percentage to between 20 and 40 for 4 m booms set the percentage to between 50 and 60 for 6 m booms set the percentage to between 60 and 70 for 8 m booms s...

Page 25: ...type Warning The choice of boom type limits certain speed slow down and calibration limits This is to ensure proper operation of the barrier 0 do not use 2 do not use 4 4 6 6 8 do not use A2 Motor tes...

Page 26: ...amming by first doing the following functions type of boom see function A1 motor test see paragraph called MOTOR TEST total stop see function F1 calibrating travel see paragraph called CALIBRATING TRA...

Page 27: ...r other users you may wish to add maximum 25 users Before registering the users make sure the AF radio frequency card is fitted into the connector see paragraph called CONTROL DEVICES ENTERING A USER...

Page 28: ...ust be done with the mains power disconnected Fit the Memory Roll into the its corresponding connector on the control board Select F50 and press ENTER to confirm the saving of data in the Memory Roll...

Page 29: ...stays lit 13 13 Check the control devices The boom does not reach the limit switch 7 14 Replace the AF card The boom cannot be balanced 7 15 15 Check the length ration between boom and applied accesso...

Page 30: ...and control device with ONLY OPEN function contact 2 3 and STEP STEP function contact 2 7 on the MASTER control panel Connect the safety and control devices with PARTIAL PEDESTRIAN OPENING function co...

Page 31: ...barrier s control panel Memorizing Run the user entering procedure with the OPEN ONLY and PEDESTRIAN PARTIAL OPENING command on the MASTER panel Con guring the MASTER operator Select function F 49 Pre...

Page 32: ...G OF THE PACKAGING The packaging materials cardboard plastic and so on should be disposed of as solid household waste and simply separated from other waste for recycling Always make sure you comply wi...

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