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12

Maintenance

All maintenance procedures should be carried out by an authorised

technician.

Regular  maintenance  guarantees  better  efficiency  and  helps  to

save energy.

Before carrying out any maintenance, repair or part replacement

work, proceed as follows:

-  Cut off the electric supply

-  Remove the cover

-  Close the shut-off valves

-  Empty the HIU using the drain cocks provided.

Heat exchanger replacement

-  Remove the heat exchanger, loosening the 2 hex socket head

screws fixing it in place (A)

-  Replace the heat exchanger and the O-rings.

-  Tighten the two fixing screws (A).

N.B.

The pins fixing the heat exchanger are positioned in such a way

as to allow it to be placed only in the correct direction.

Strainer cleaning

All heat interface units have a strainer on the inlet for water from the

centralised system.

To  clean  these  strainers,  carry  out  the  following  maintenance

procedure:

-  Unscrew the cap (B)

-  Remove the strainer mesh and discard any impurities

- Refit the strainer mesh
-  Refit the cap and tighten it.

Temperature probe replacement

- Disconnect the probe cable by bending tab (C) slightly 

and extracting the connector (see page 13, ref. 1-3-7)

-  Unscrew the probe

-  Fit the new probe  

-  Reconnect the connector respecting the only possible way it can

be inserted.

Vessel pre-charge check

For  correct  operation  of  the  system  periodically  check  (at  least

once every six months) the vessel pre-charge value.

Replacing the valve obturator

- Extract the fixing clip (D) and then the actuator

-  Position the new actuator (E)

-  Insert the fixing clip, respecting the correct direction

-  Reconnect the connector.

Replacing the valve obturator

-  Disconnect the valve actuator (see previous paragraph) 

-  Extract the obturator by unscrewing the locking nut (F)

-  Replace the obturator, screw on the locking nut (F) and then fit

the actuator

-  Insert the fixing clip, respecting the correct direction

-  Reconnect the connector.

Replacing the DHW priority flow meter

-  Disconnect the flow meter cable acting on the connector (see

page 13, ref. 2)

-  Extract the flow sensor (G)

-  Position the new sensor

-  Reconnect the connector respecting the only possible way it can

be inserted.

Replacing or cleaning the DHW priority flow meter turbine

Extract the flow sensor

-  Unscrew and remove the cartridge (H)

- Remove any impurities or change the cartridge if necessary

- Screw the cartridge back into place

- Refit the flow sensor 

When  carrying  out  maintenance  on  the  electrical  part,  for  the

connections follow the diagram on page 13.

After  concluding  maintenance,  proceed  with  the  filling  and

checking  operations  described  in  the  chapter  “Commissioning”

and fit the cover.

If you require any information regarding spare parts, please contact

Caleffi spa.

A

A

C

B

D

E

F

G

H

Summary of Contents for SATK30 Series

Page 1: ...9 10 11 12 13 Maintenance 14 Function The SATK series HIU allows independent control of heat regulation and domestic hot water production within centralised heating systems or served by district heati...

Page 2: ...at sources or high intensity electromagnetic fields This device cannot be used in areas at risk of explosion or fire 3 The device must be connected to an independent bipolar switch If work has to be d...

Page 3: ...s steel Technical specifications SATK30105HE Medium water Maximum percentage of glycol 30 Maximum medium temperature 85 C Max working pressure primary circuit 1 6 MPa 16 bar secondary circuit 0 3 MPa...

Page 4: ...impurities that could endanger correct operation of the HIU Fix the HIU to the wall N B the wall anchors not supplied can only guarantee effective support if inserted correctly in accordance with goo...

Page 5: ...ves as shown in the figure ON DHW CH FAULT 2 1 0 1 2 3 4 bar ON DHW CH FAULT 2 1 NOTES 1 Install water hammer arresters to compensate for any overpressure in the domestic water circuit 2 In the presen...

Page 6: ...SATK30 series HIU are fitted with a filling unit equipped with a backflow preventer C check valve D and cock A When filling the system for the first time or for subsequent top up procedures following...

Page 7: ...et point temperatures and error codes 88 Trimmers for set point settings They allow the setting of the temperature set point for the operating cycles and view the relative value on the display Dip swi...

Page 8: ...C and rising in regular intervals to a temperature of 45 C Once the maximum set point has been reached the function is executed following the same procedures in reverse from the maximum set point to t...

Page 9: ...y requests to run cycles not associated to the previous one will continue to run normally Heating probe fault Error code 5 5 Domestic water probe fault Error code 6 6 Compensation probe fault Error co...

Page 10: ...temperature setting 45 75 C Set point regulation DHW production range 42 60 C Optional functions Domestic cycle DHW pre heating function Heating cycle modulating temperature regulation with compensat...

Page 11: ...0105HE HIU is factory set to support low temperature heating 25 45 C according to the following switch setting To modify the factory settings and enable the HIU to support medium high temperature syst...

Page 12: ...rted Vessel pre charge check For correct operation of the system periodically check at least once every six months the vessel pre charge value Replacing the valve obturator Extract the fixing clip D a...

Page 13: ...R s EBRUIK DEZE ENKEL VOOR AANSLUITING OP CODE s 5TILICE SOLAMENTE PARA LA CONEXI N CON COD 7 8 Raumthermostat Potenzialfreier Kontakt Sonde d ambiance Contact sec Termostato de ambiente Contacto sin...

Page 14: ...call qualified personnel to have it serviced modulating valve actuator faulty call qualified personnel to have it replaced valve obturator blocked in intermediate position call qualified personnel to...

Page 15: ...mary circuit flow rate insufficient contact person in charge of system centralised system not working contact person in charge of system CH LED OFF chrono thermostat time setting incorrect check progr...

Page 16: ...ecifications and made in accordance with best practices 13 Are the shut off valves open 14 Has the visual inspection of the hydraulic connections given a positive result 15 Has the system primary been...

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