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23

Residual risks

In case of malfunction of the device, remove the electric supply and, if necessary, close the drain valve. To facilitate checking and maintenance 
operations it is recommended to close the inlet valve of the device to allow its cooling: in this condition, check that the flow rate in the various 
circulators of the system is sufficient. If it is necessary to interrupt the cycle in progress (cleaning, additive addition or sensors check) it is necessary to 
reset the device: this operation cancels all the alarms and anomalies present and restores the pressures necessary for filtration. To restore the correct 
operating conditions it is necessary to wait for the time necessary for the correct switching of the valves and the device filling up.
Given the presence of various potentially dangerous factors (high temperature of the water and surfaces, electrical voltage, high weight of the 
device, possible collection of toxic and non-drinking liquids) all operations must be carried out by qualified technical personnel, according to current 
regulations and being very careful to the operations performed and the status of the device. During the device transport and handling it is possible that 
some seals and the leg support nuts may come loose. Perform a visual check and make sure that the device legs nuts are tightened with a torque of 
25 Nm. Do not remove the nuts and bolts used for fastening the legs. Do not remove or loosen the bolts used for fastening the cover.

Attention during draining and/or maintenance, if the pressure is not discharged correctly, it is possible that part of the 
liquid contained may splash: use a mask, gloves and protective devices to avoid contact of hot and/or aggressive liquids 
with eyes, skin and various parts of the body. During handling, installation and maintenance use protective gloves. 

Always check the presence and correct installation of the insulation: if there is no insulation, avoid the flow of hot water. Always check 
the presence and correct installation of the gearmotor shaft protection: if this protective device is not installed, do not start the cleaning 
cycles, do not add additives and do not use the motor. 

Do not open the controller without having first cut-off the electrical supply through a suitable cut-off device: do not electrically supply 
the device if the controller or one of its components are open and/or do not have the protections against contact with live parts.

To avoid malfunctions and damage to people or property, always use protective devices suitable to ensure compliance with the maximum pressures 
and the maximum and minimum operating temperatures stated by the manufacturer in all conditions of use. The device must not be installed in 
contact or near sources of heat and/or fuels: respect a minimum free distance around the device of 50 cm. 
Maintenance must only be carried out by qualified technical personnel: before working on the device, all necessary measures must be taken to 
ensure safety of the device and of all its parts. This safety condition must be guaranteed until the device is put back into service and must take into 
consideration all possible sources of danger such as (and not exclusive): electrical dangers (electrocution, projection of incandescent material, etc.), 
thermal dangers (burns), mechanical dangers (abrasions, bruises, etc...), chemical dangers related to the liquid contained and hydraulic dangers 
(flooding, etc...).

17 Manufacturer's liability and warranty

With reference to the indications in this instruction manual, the company Caleffi S.p.A., declines all responsibility in case of:
•  use of the strainer contrary to national laws on safety and accident prevention
•  failure to comply with the instructions provided in this manual
•  unauthorized strainer changes
•  use by untrained or unauthorized personnel
•  operations beyond the limits of use or the indications in this manual
•  lack or insufficient maintenance
•  use of non-original spare parts or spare parts not authorized by the manufacturer
•  improper use or different from what is explicitly indicated in this manual
•  installation, commissioning, maintenance not performed according to the instructions in this manual or performed by unqualified personnel or non 

properly trained

•  problems deriving from the system in which the device is installed or incorrect system design
•  transport or storage not in accordance with local safety regulations or the instructions contained in this manual

ATTENTION

 The instructions given in this manual do not replace, but summarize the obligations for compliance with the current legislation on 

accident prevention safety regulations.

The warranty is valid if:

- the installation is carried out correctly, as indicated in the manual delivered
- the conditions of use suggested in the manual delivered have been respected

The warranty is voided if:

•  the points described above were not respected
•  the characteristics of the system do not correspond to those indicated in the manual delivered
•  the product undergoes damage deriving from external causes
•  the product is installed in unsuitable environments
•  unauthorized tampering is made 
•  non-original spare parts are fitted
•  the damage or the total or partial removal of the CE label automatically invalidates every form of guarantee
•  the device is used for a purpose other than that expressly indicated in the manual
•  the device is used with liquids or additives or substances different from those specified for use or in temperature and pressure conditions outside 

the declared limits

•  electrical loads of contacts and inputs are not respected
•  the installation is not carried out properly and the necessary electrical and hydraulic protection devices are not installed and serviced
•  the installation is carried out in an unsuitable room without the necessary elements to avoid damages in case of liquid leakage during maintenance 

or for exceptional reasons, accidents, disasters and unpredictable or uncontrollable events such as earthquakes, floods, wars, etc.

The place of jurisdiction for any disputes is the court of Novara.

Summary of Contents for DIRTMAGCLEAN

Page 1: ...agnetic dirt separator strainer Code 579000 USE AND MAINTENANCE MANUAL Copyright 2018 Caleffi H0006359 ORIGINAL INSTRUCTIONS DATE 01 07 2018 REVISION 00 Caleffi S p A S R 229 no 25 28010 Fontaneto d A...

Page 2: ...acking 11 8 2 Storage 11 8 3 Reception 11 8 4 Handling 12 8 5 Disposal of packaging 12 9 Installation 12 9 1 Hydraulic installation 13 9 2 Installation in by pass 13 9 3 Device reset 15 9 4 Electrical...

Page 3: ...facilitate consultation and better detail the topics the manual is divided into chapters Before carrying out any installation use or maintenance operation it is absolutely essential to read this manua...

Page 4: ...tion Manufacturer s company name and address CALEFFI S p A S R 229 N 25 I 28010 FONTANETO D AGOGNA NO Tel 39 03228491 info caleffi com www caleffi com Designation of the machine DIRTMAGCLEAN Art 57900...

Page 5: ...r mesh size 30 m Particle separation rating down to 2 m DHW inlet minimum dynamic pressure for 3 bar wash Motor noise 60 dB Volume of water drained during washing about 100 litres with p 3 bar Connect...

Page 6: ...appropriately arranged inside the body The specific filtering mesh allows the removal of impurities that are deposited on the external surface of the strainers The very selective mesh filters particl...

Page 7: ...y controlling the medium pressure drop between internal pressure and pressure detected after the filtering elements The choice of the type of operation is carried out by the regulator During the first...

Page 8: ...Italy 579 series Supply 230V ac 10 Power xxx VA PMAX 10 bar 1 MPa TMAX 90 C TMIN 5 C TROOM 5 50 C IP 42 H0004833 4 V1 M1 V3 V2 V2 Filling with system water Filling with mains water 4 4 Circuit filling...

Page 9: ...244 5 528 978 1028 1078 1128 360 450 500 550 600 IMPORTANT The product is already configured according to the specifications indicated in the technical documentation IS CASE OF NEED or for technical i...

Page 10: ...evice must be assembled on the boiler return with a suitably sized and calibrated bypass The drawing below shows the operator s stop zones for the machine operation and control Provide a passage area...

Page 11: ...oes work gloves hard hat goggles The movement must take place slowly under suitable lighting conditions with suitable free space in the installation area Important It is forbidden to handle the strain...

Page 12: ...ust be installed in a closed and dry place protected from atmospheric agents It must be positioned in a stable manner The floor must be solid and well levelled The installer must take care of the posi...

Page 13: ...oad the connections and the legs of the device and in way to guarantee a fixed position of the pipes also during installation and commissioning The device must be installed according to the diagrams g...

Page 14: ...nstall a hydraulic backflow preventer and a suitable strainer upstream of the strainer cleaning solenoid valve Limit as much as possible the length of the domestic pipes used for cleaning use water ha...

Page 15: ...tion suitable for the place of installation and suitable pipes or protection pipes 9 5 Cables wiring and positioning To access inside the controller use a flat screwdriver insert it into the side slot...

Page 16: ...OUT1 contact closed the 24V relay to be inserted separately removes electric supply from the pump B stopping it until the end of cleaning MAX10 IN1 OUT1 ALARM IN1 OUT1 ALARM 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 17: ...ee the controller operation chapter 10 1 Front panel Caleffi S p A S R 229 n 25 28010 Fontaneto d Agogna Italy Series 579 Supply 230V ac 10 Power 225VA TAMB 5 50 C IP 42 H0004833 1 2 3 1 4 5 6 7 8 www...

Page 18: ...ied out a forced cleaning cycle with a view to reducing as much as possible the use of the water in the network taking advantage of the tank emptying During the waiting phase it is possible to insert...

Page 19: ...ning 2 Check that the drain valve is in the closed position and if necessary move it manually until it reaches the closed position 3 Check that the controller is not electrically supplied 4 Check that...

Page 20: ...and the drain check the operation of the various parts by means of manual forcing Check the actuators and the motor and the sensors pressure reading Cables visual check Check that the electric supply...

Page 21: ...nt and health deriving from inappropriate disposal and enables the constituent materials to be recovered to obtain significant savings in energy and resources As a reminder of the need to dispose of e...

Page 22: ...lange spare part F0000956 17 1 4 gas nozzle with o ring spare part F0000957 15 Spare parts Consult the drawing of the spare parts with the relative table where the code and description of the individu...

Page 23: ...evice all necessary measures must be taken to ensure safety of the device and of all its parts This safety condition must be guaranteed until the device is put back into service and must take into con...

Page 24: ...24 LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER DATE INTERVENTION 18 Table of interventions...

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