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5

6

3.4 Sizing

The sizing of the dirt separator strainer must be performed considering the following values:

Maximum recommended flow rate:  20 m

3

/h

Hydraulic characteristics

Kv

(m

3

/h)

45

Connections

2"

100

1000

50

200

500

2000

5000

1

0.5

10

2

3

5

G(m

3

/h)

100

20

30

50

1

10

0,5

2

5

20

50

Δ

p(mm w.g.)

Δ

p(kPa)

4 General description of the operation

The dirt separator strainer consists of a series of elements that make it possible to obtain a product capable of carrying out a constant and continuous 
filtration of the system water and automatic cleaning.

The device is used only in central heating systems to remove dirt and impurities from the circuit progressively and completely.
The device must not be used by persons (including children) with impaired physical, sensory or mental capabilities, or lack of experience 
and knowledge, unless they are instructed.
Any use of the device other than its intended use is prohibited.

4.1 Operating principle

This device flushes the system circuit medium by direct action through the direct action of passing through the specific filtering elements appropriately 
arranged inside the body. The specific filtering mesh allows the removal of impurities that are deposited on the external surface of the strainers.
The very selective mesh filters particles with a diameter of 30 μm at the first passage and separates dirt particles up to 2 μm. At the same time, ferrous 
particles are separated out by the magnets on the surface of the filter element.

Automatic cleaning of the filtering elements takes place mechanically by means of washing with pressurised mains water while the filtering elements 
rotate.
In all its functional phases - operation, cleaning,filling and draining - the device is controlled by a special digital regulator, which can also be managed 
remotely using a BMS system running MODBUS-RTU protocol.

This device operates according to different operating steps:
- filtration/ normal operation
- filtering elements cleaning
- circuit filling and operating conditions reset

The digital regulator manages the opening status of the inlet and load/drain valves, together with the strainers rotation motor during the cleaning. The 
cleaning phase is automatically activated according to a preset pressure drop value or in a programmed way.
Depending on the type of system, the device can be combined with others for parallel operation.

Summary of Contents for DIRTMAGCLEAN

Page 1: ...agnetic dirt separator strainer Code 579000 USE AND MAINTENANCE MANUAL Copyright 2018 Caleffi H0006359 ORIGINAL INSTRUCTIONS DATE 01 07 2018 REVISION 00 Caleffi S p A S R 229 no 25 28010 Fontaneto d A...

Page 2: ...acking 11 8 2 Storage 11 8 3 Reception 11 8 4 Handling 12 8 5 Disposal of packaging 12 9 Installation 12 9 1 Hydraulic installation 13 9 2 Installation in by pass 13 9 3 Device reset 15 9 4 Electrical...

Page 3: ...facilitate consultation and better detail the topics the manual is divided into chapters Before carrying out any installation use or maintenance operation it is absolutely essential to read this manua...

Page 4: ...tion Manufacturer s company name and address CALEFFI S p A S R 229 N 25 I 28010 FONTANETO D AGOGNA NO Tel 39 03228491 info caleffi com www caleffi com Designation of the machine DIRTMAGCLEAN Art 57900...

Page 5: ...r mesh size 30 m Particle separation rating down to 2 m DHW inlet minimum dynamic pressure for 3 bar wash Motor noise 60 dB Volume of water drained during washing about 100 litres with p 3 bar Connect...

Page 6: ...appropriately arranged inside the body The specific filtering mesh allows the removal of impurities that are deposited on the external surface of the strainers The very selective mesh filters particl...

Page 7: ...y controlling the medium pressure drop between internal pressure and pressure detected after the filtering elements The choice of the type of operation is carried out by the regulator During the first...

Page 8: ...Italy 579 series Supply 230V ac 10 Power xxx VA PMAX 10 bar 1 MPa TMAX 90 C TMIN 5 C TROOM 5 50 C IP 42 H0004833 4 V1 M1 V3 V2 V2 Filling with system water Filling with mains water 4 4 Circuit filling...

Page 9: ...244 5 528 978 1028 1078 1128 360 450 500 550 600 IMPORTANT The product is already configured according to the specifications indicated in the technical documentation IS CASE OF NEED or for technical i...

Page 10: ...evice must be assembled on the boiler return with a suitably sized and calibrated bypass The drawing below shows the operator s stop zones for the machine operation and control Provide a passage area...

Page 11: ...oes work gloves hard hat goggles The movement must take place slowly under suitable lighting conditions with suitable free space in the installation area Important It is forbidden to handle the strain...

Page 12: ...ust be installed in a closed and dry place protected from atmospheric agents It must be positioned in a stable manner The floor must be solid and well levelled The installer must take care of the posi...

Page 13: ...oad the connections and the legs of the device and in way to guarantee a fixed position of the pipes also during installation and commissioning The device must be installed according to the diagrams g...

Page 14: ...nstall a hydraulic backflow preventer and a suitable strainer upstream of the strainer cleaning solenoid valve Limit as much as possible the length of the domestic pipes used for cleaning use water ha...

Page 15: ...tion suitable for the place of installation and suitable pipes or protection pipes 9 5 Cables wiring and positioning To access inside the controller use a flat screwdriver insert it into the side slot...

Page 16: ...OUT1 contact closed the 24V relay to be inserted separately removes electric supply from the pump B stopping it until the end of cleaning MAX10 IN1 OUT1 ALARM IN1 OUT1 ALARM 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 17: ...ee the controller operation chapter 10 1 Front panel Caleffi S p A S R 229 n 25 28010 Fontaneto d Agogna Italy Series 579 Supply 230V ac 10 Power 225VA TAMB 5 50 C IP 42 H0004833 1 2 3 1 4 5 6 7 8 www...

Page 18: ...ied out a forced cleaning cycle with a view to reducing as much as possible the use of the water in the network taking advantage of the tank emptying During the waiting phase it is possible to insert...

Page 19: ...ning 2 Check that the drain valve is in the closed position and if necessary move it manually until it reaches the closed position 3 Check that the controller is not electrically supplied 4 Check that...

Page 20: ...and the drain check the operation of the various parts by means of manual forcing Check the actuators and the motor and the sensors pressure reading Cables visual check Check that the electric supply...

Page 21: ...nt and health deriving from inappropriate disposal and enables the constituent materials to be recovered to obtain significant savings in energy and resources As a reminder of the need to dispose of e...

Page 22: ...lange spare part F0000956 17 1 4 gas nozzle with o ring spare part F0000957 15 Spare parts Consult the drawing of the spare parts with the relative table where the code and description of the individu...

Page 23: ...evice all necessary measures must be taken to ensure safety of the device and of all its parts This safety condition must be guaranteed until the device is put back into service and must take into con...

Page 24: ...24 LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER DATE INTERVENTION 18 Table of interventions...

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