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TABLE OF CONTENTS

2

Contents

1

 Introduction

 

  

3

 

1.1

  Purpose of the manual  

 

    3   

 

1.2

  Requirements for use  

 

  3

 

1.3

 Symbols 

 

  3

 

1.4

 Definitions 

 

  4

2

  General information 

 

  4

3

  Characteristic components 

 

  5

 

3.1

  Package composition 

 

  5

 

3.2

  Technical features of the device and valves 

 

  5

 

3.3

  Regulator and actuator technical features 

 

  5

 

3.4

 Sizing 

 

  6

4

  General description of the operation 

 

  6

 4.1

  Operating principle  

 

  6

 

4.2

  Filtration  

 

  7

 

4.3

  Filtering elements cleaning  

 

  7

 

4.4

  Circuit filling and operating conditions reset  

 

  8

5

  Overall dimensions  

 

  9

6

  Adhesive labels location  

 

  9

 

6.1

  Electrical connections label 

 

  10

7

  Intended use 

 

  10

8

  Packaging, handling and transport  

 

  11

 

8.1

  Instructions for unpacking  

 

  11

 

8.2

 Storage

 

 

  11

 

8.3

  Reception  

 

  11

 

8.4

  Handling  

 

  12

 

8.5

  Disposal of packaging  

 

  12

9

  Installation  

 

  12

 

9.1

  Hydraulic installation  

 

  13

 

9.2

  Installation in by-pass  

 

  13

 

9.3

  Device reset  

 

  15

 

9.4

  Electrical installation  

 

  15

 

9.5

  Cables wiring and positioning  

 

  15

 

9.6

  Example of electrical connection for circulator management  

 

  16

 

9.7

  Example of electrical connection with two parallel strainers 

 

  16

 

9.8

  Battery installation  

 

  16

10

  Regulator description and operation  

 

  17

 

10.1

 Front panel  

 

  17

 

10.2

 Display  

 

  17

 

10.3

 Regulator operation  

 

  17

11

  Commissioning  

 

  19

 

11.1

 Filling and hydraulic test under pressure  

 

  19

 11.2 

First start-up  

 

  19

12

  Maintenance  

 

  19

13

  Important notice for correct disposal of the product  

 

  21

14

  Malfunctions - troubleshooting 

 

  21

15

  Spare parts  

 

  22

16

  Risks, protections, warnings and cautions  

 

  22

17

  Manufacturer's liability and warranty  

 

  23

18

  Table of Interventions  

 

  24

Summary of Contents for DIRTMAGCLEAN

Page 1: ...agnetic dirt separator strainer Code 579000 USE AND MAINTENANCE MANUAL Copyright 2018 Caleffi H0006359 ORIGINAL INSTRUCTIONS DATE 01 07 2018 REVISION 00 Caleffi S p A S R 229 no 25 28010 Fontaneto d A...

Page 2: ...acking 11 8 2 Storage 11 8 3 Reception 11 8 4 Handling 12 8 5 Disposal of packaging 12 9 Installation 12 9 1 Hydraulic installation 13 9 2 Installation in by pass 13 9 3 Device reset 15 9 4 Electrical...

Page 3: ...facilitate consultation and better detail the topics the manual is divided into chapters Before carrying out any installation use or maintenance operation it is absolutely essential to read this manua...

Page 4: ...tion Manufacturer s company name and address CALEFFI S p A S R 229 N 25 I 28010 FONTANETO D AGOGNA NO Tel 39 03228491 info caleffi com www caleffi com Designation of the machine DIRTMAGCLEAN Art 57900...

Page 5: ...r mesh size 30 m Particle separation rating down to 2 m DHW inlet minimum dynamic pressure for 3 bar wash Motor noise 60 dB Volume of water drained during washing about 100 litres with p 3 bar Connect...

Page 6: ...appropriately arranged inside the body The specific filtering mesh allows the removal of impurities that are deposited on the external surface of the strainers The very selective mesh filters particl...

Page 7: ...y controlling the medium pressure drop between internal pressure and pressure detected after the filtering elements The choice of the type of operation is carried out by the regulator During the first...

Page 8: ...Italy 579 series Supply 230V ac 10 Power xxx VA PMAX 10 bar 1 MPa TMAX 90 C TMIN 5 C TROOM 5 50 C IP 42 H0004833 4 V1 M1 V3 V2 V2 Filling with system water Filling with mains water 4 4 Circuit filling...

Page 9: ...244 5 528 978 1028 1078 1128 360 450 500 550 600 IMPORTANT The product is already configured according to the specifications indicated in the technical documentation IS CASE OF NEED or for technical i...

Page 10: ...evice must be assembled on the boiler return with a suitably sized and calibrated bypass The drawing below shows the operator s stop zones for the machine operation and control Provide a passage area...

Page 11: ...oes work gloves hard hat goggles The movement must take place slowly under suitable lighting conditions with suitable free space in the installation area Important It is forbidden to handle the strain...

Page 12: ...ust be installed in a closed and dry place protected from atmospheric agents It must be positioned in a stable manner The floor must be solid and well levelled The installer must take care of the posi...

Page 13: ...oad the connections and the legs of the device and in way to guarantee a fixed position of the pipes also during installation and commissioning The device must be installed according to the diagrams g...

Page 14: ...nstall a hydraulic backflow preventer and a suitable strainer upstream of the strainer cleaning solenoid valve Limit as much as possible the length of the domestic pipes used for cleaning use water ha...

Page 15: ...tion suitable for the place of installation and suitable pipes or protection pipes 9 5 Cables wiring and positioning To access inside the controller use a flat screwdriver insert it into the side slot...

Page 16: ...OUT1 contact closed the 24V relay to be inserted separately removes electric supply from the pump B stopping it until the end of cleaning MAX10 IN1 OUT1 ALARM IN1 OUT1 ALARM 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 17: ...ee the controller operation chapter 10 1 Front panel Caleffi S p A S R 229 n 25 28010 Fontaneto d Agogna Italy Series 579 Supply 230V ac 10 Power 225VA TAMB 5 50 C IP 42 H0004833 1 2 3 1 4 5 6 7 8 www...

Page 18: ...ied out a forced cleaning cycle with a view to reducing as much as possible the use of the water in the network taking advantage of the tank emptying During the waiting phase it is possible to insert...

Page 19: ...ning 2 Check that the drain valve is in the closed position and if necessary move it manually until it reaches the closed position 3 Check that the controller is not electrically supplied 4 Check that...

Page 20: ...and the drain check the operation of the various parts by means of manual forcing Check the actuators and the motor and the sensors pressure reading Cables visual check Check that the electric supply...

Page 21: ...nt and health deriving from inappropriate disposal and enables the constituent materials to be recovered to obtain significant savings in energy and resources As a reminder of the need to dispose of e...

Page 22: ...lange spare part F0000956 17 1 4 gas nozzle with o ring spare part F0000957 15 Spare parts Consult the drawing of the spare parts with the relative table where the code and description of the individu...

Page 23: ...evice all necessary measures must be taken to ensure safety of the device and of all its parts This safety condition must be guaranteed until the device is put back into service and must take into con...

Page 24: ...24 LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER DATE INTERVENTION 18 Table of interventions...

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